Clamping device and dental handpiece including same
A clamping device for clamping a member to a housing, includes a sleeve unit and a chuck unit having interengaging threads such that both units are rotatably and axially displaceable relative to each other. A spring normally urges one unit in one rotary direction relative to the other unit such that the sleeve unit contracts the open end of the chuck unit to a clamping position. A manual operator is effective, when operated, to produce a rotary displacement of one unit in the opposite rotary direction relative to the other unit, while restraining a rotary displacement of the other unit, such as to effect an axial displacement between the two units to permit the open end of the chuck unit to expand to a releasing position. Several embodiments are described in which the manual operator is a depressible push-button assembly. In one embodiment, depression of the push-button rotates the sleeve unit while rotation of the chuck unit is restrained, whereas in other described embodiments, depression of the push-button rotates the chuck unit while rotation of the sleeve unit is restrained.
This application is a Continuation-In-Part (CIP) of pending U.S. patent application Ser. No. 11/169,654 filed on Jun. 30, 2005, which claims the benefit of Israel Patent Application No. 162940 filed on Jul. 8, 2004. The contents of the above applications are all incorporated herein by reference.
FIELD AND BACKGROUND OF THE INVENTIONThe present invention relates to clamping devices for clamping a member to a housing. The invention is particularly useful in dental handpieces for releasably clamping dental tools, and is therefore described below with respect to this application.
One form of dental handpiece to which the invention is especially suitable is the air turbine handpiece for driving a dental tool, such as a burr or drill, at extremely high speeds, e.g., in the order of 400,000 rpm. The clamping devices now commonly used in such dental handpieces are generally of a relatively bulky construction which increases the size and weight of the handpiece, do not securely hold the dental tool during the high-speed operation of the handpiece, and/or require relatively awkward forceful manual manipulations in order to remove and insert the dental tool with respect to the handpiece.
My prior U.S. Pat. Nos. 5,549,474 and 5,810,588 disclose clamping devices particularly useful for dental handpieces having advantages in one or more of the above respects. Other clamping devices are described, for example, in German Patent DE 2,50,3294, U.S. Pat. No. 5,254,004 and in U.S. Published Patent Application 2004014005.
OBJECTS AND BRIEF SUMMARY OF THE PRESENT INVENTIONAn object of the present invention is provide a novel clamping device, and also a novel dental handpiece including such a clamping device, for manually clamping and releasing a dental tool or other member in a manner which is more convenient to operate, requires less force, and/or more securely holds the dental tool, as compared to the clamping devices and dental handpieces described in the above-cited patents and patent application.
According to one aspect of the present invention, there is provided a clamping device for clamping a member to a housing, comprising: a sleeve unit carried by the housing and having an open end formed with a tapered inner surface; a chuck unit receivable within the open end of the sleeve unit and having an open end which is radially contractible for receiving and clamping the member; the inner surface of the sleeve unit and the outer surface the chuck unit including interengaging threads such that the sleeve unit and chuck unit are both rotatably and axially displaceable relative to each other; a spring normally urging one unit in one rotary direction relative to the other unit such that the tapered inner surface of the sleeve unit is axially displaced relative to the chuck unit in one direction to engage and contract the open end of the chuck unit to a clamping position with respect to the member; and a manual operator effective, when operated, to produce a rotary displacement of the one unit in the opposite rotary direction relative to the other unit such as to displace the tapered inner surface of the sleeve unit axially in the opposite direction relative to the open end of the chuck unit and thereby to permit the open end of the chuck unit to expand to a releasing position with respect to the member.
Several embodiments of the invention are described below for purposes of example, when the manual operator is a push-button assembly which, in its normal position, permits the spring to urge the two units to the clamping position of the clutch unit, and which is depressible to rotate one of the units in the opposite direction to thereby permit the open end of the chuck unit to expand to a releasing position.
In several described embodiments, the push-button assembly is constructed, so as to be effective, when depressed, to rotate the sleeve unit, while rotation of the chuck unit is restrained, to thereby produce an axial displacement of the chuck unit relative to the sleeve unit in the direction permitting the open end of the chuck unit to expand to its releasing position.
In another described embodiment, the push-button assembly is constructed so as to be effective, when depressed, to rotate the chuck unit while rotation of the sleeve unit is restrained, to thereby produce an axial displacement of the chuck unit relative to the sleeve unit in the direction permitting the open end of the chuck unit to expand to its releasing position.
The invention also provides a novel dental handpiece having a clamping device constructed as set forth above for clamping a dental tool thereto. According to this aspect of the invention, there is provided a dental handpiece comprising a housing including a clamping device as described above wherein the chuck unit is constructed for releasably clamping a dental tool; the sleeve unit and chuck unit are both mounted on rotary bearings for rotation within the housing with the dental tool clamped therein, and the sleeve unit includes turbine blades for rotating the sleeve unit together with the chuck unit and the dental tool when clamped therein.
As will be more particularly described below, the foregoing features of the invention enable clamping devices, and particularly dental handpieces, to be constructed which permit very convenient attaching and releasing of the dental tool, which require relatively little force in order to attach or release the dental tool, and which securely hold the dental tool during the use of the device.
Further features and advantages of the invention will be apparent from the description below.
BRIEF DESCRIPTION OF THE DRAWINGSThe invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:
It is to be understood that the foregoing drawings, and the description below, are provided primarily for purposes of facilitating understanding the conceptual aspects of the invention and possible embodiments thereof, including what is presently considered to be a preferred embodiment. In the interest of clarity and brevity, no attempt is made to provide more details than necessary to enable one skilled in the art, using routine skill and design, to understand and practice the described invention. It is to be further understood that the embodiments described are for purposes of example only, and that the invention is capable of being embodied in other forms and applications than described herein.
DESCRIPTION OF PREFERRED EMBODIMENTSAs indicated above, the clamping device of the present invention is particularly useful in dental handpieces for releasably clamping a dental tool in a manner which securely holds the dental tool, even during high-speed operation (e.g., 400,000 RPM) but which permits the dental tool to be conveniently removed and replaced by another one. The drawings therefore illustrate such dental handpieces constructed in accordance with several embodiments of the present invention.
The Embodiment of
The illustrated dental handpiece, as to be described more particularly below, is a high-speed air turbine handpiece in which compressed air is supplied, via a conduit 8 at the back end of the handpiece, to an air turbine within housing section 4 to rotate the dental tool 5 at a very high speed, e.g., in the order of 400,000 rpm. The rear end of the dental handpiece includes a further conduit 9 for introducing water which is discharged in the form of a spray via nozzle 7 onto the working site of the dental tool.
As shown particularly in
The dental tool further includes a spring, generally designated 30, urging one unit in the one rotary direction relative to the other unit, to thereby move chuck unit 20 to its clamping position. Push-button assembly 6 serves as a manual operator effective, when manually actuated (depressed), to rotate one unit in the opposite rotary direction relative to the other unit, to thereby move chuck unit 20 to its releasing position. As described below, in the embodiment of
Sleeve unit 10, as best seen in
As shown particularly in
As best seen in
As further seen in
As seen particularly in
Housing section 4 further includes a front collar 35 receiving a vibration-absorbing O-ring 36 enclosing the front ball-bearing 32, and a rear collar 37 receiving a vibration-absorbing O-ring 38, enclosing the rear ball-bearing 33.
Push-button assembly 6 is located at the rear end of housing section 4. As shown particularly in
As shown particularly in
As also shown in
The manner of using the illustrated dental handpiece will be apparent from the above description. Thus, when a dental tool 5 is received within the chuck unit 20 as shown in
The dental handpiece may be used to perform the appropriate dental operation according to the dental tool 5 clamped thereto. High-speed rotation of the dental tool is effected by compressed air introduced via conduit 8 and applied to the turbine blades 15, 16 of the sleeve unit 10. During the rotation of sleeve unit 10 and the chuck unit 20, the dental tool 5 is securely clamped in the chuck unit by the rotary force applied to the sleeve unit by the spiral leaf spring 30. The direction of rotation of the dental tool is such as to increase the clamping force applied by the sleeve unit to the chuck unit.
Whenever it is desired to change the dental tool 5, push-button 60 is manually depressed to release the dental tool in the following manner: During the initial depression of push-button 60, teeth 66 on its inner stem 62 first engage teeth 27 (
During this manual rotation of sleeve unit 10 relative to chuck unit 20, their interengaging threads 18 and 23 effect an axial displacement of the chuck unit 20 outwardly with respect to the sleeve unit 10, thereby moving the open end 21 of the chuck unit away from the tapered inner surface 11 of the sleeve unit. This movement of the chuck unit permits the open end 21 of the chuck unit to radially expand, thereby releasing the dental tool 5 and permitting another dental tool to be applied to the dental handpiece.
As soon as push-button 60 is released, the previously-stressed spiral spring 30 effects the rotation of the sleeve unit 10 relative to the chuck unit 20 in the opposite direction, thereby forcing the chuck unit back against the tapered inner surface 11 of the sleeve unit, to again firmly clamp the newly-introduced dental tool within the chuck unit.
It will thus be seen that, during the normal operation of the handpiece, the dental tool is securely held by the chuck unit 20, and that only a relatively light force is needed to be applied to push-button 60 in order to release the dental tool to permit its removal or replacement with another dental tool.
The Embodiment of
In all other respects, the construction and operation of the modification illustrated in
The Embodiment of
The dental handpiece illustrated in
The dental handpiece of
As shown particularly in
As will be described more particularly below, in this embodiment the push-button assembly is effective, when depressed, to rotate the clutch unit, rather than the sleeve unit in the previously-described embodiments, to produce the required axial displacement of the chuck unit relative to the sleeve unit in the direction permitting the open end of the chuck unit to expand to its releasing position. In this embodiment, the push-button assembly includes a coupling member effective to accommodate the axial displacement of the chuck unit during its rotation by depression of the push-button assembly, such that the sleeve unit is neither rotated nor axially-displaced during the actuation of the clamping device to its releasing position.
As seen in
The construction of chuck unit 220 is best seen in
As indicated above and as further seen in
Front tubular section 221 of chuck unit 220 is also formed with a plurality of axially-extending slits 226 each extending from its front tapered edge 224 to an elongated opening 227. This construction is such that the open end of the front tubular section 221 is radially contractible and expandable by the engagement and disengagement of tapered surfaces 214 and 224 during the axial displacement of the chuck unit 220 with respect to the sleeve unit 210, as will be described more particularly below.
As indicated above, spiral leaf spring 230 couples sleeve unit 210 to chuck unit 220 so that both units rotate together, with the dental tool 205 clamped by the chuck unit, when the turbine blades 216, 217 are driven by compressed air supplied via conduits 208 (
Chuck unit 220 (
The axial displacement of chuck unit 220 is effected by a pair of diametrically-opposed cam surfaces 228 formed at the rear end of the rear tubular section 222 of chuck unit 220 engageable with a part of the push-button assembly 206 at the rear of housing section 204. Thus, as shown particularly in
Coupling member 262 further includes a plurality of pairs of diametrically-aligned openings 264; that is each opening of each pair is aligned with the other opening of the respective pair at diametrically opposite sides of coupling member 262. Coupling member 262 further includes a pair of pins 265 adapted to be passed through a selected pair of openings 264 on the opposite sides of coupling member 262. Pins 265 are in turn adapted to be received within the elongated slots 218 in the rear tubular section 212 of sleeve unit 210 so that, during the rotary displacement of the chuck unit 220 by coupling member 262, the movement of the coupling member 262 will be constrained to a linear axial path, as will be described more particularly below.
While coupling member 262 includes a plurality of pairs of diametrically-aligned openings 264 as shown in
Push-button assembly 206 includes, in addition to push-button 261 and coupling member 262, a cap 266 for applying the push-button assembly to the rear end of housing section 204, and a bowed leaf spring 267 engageable with the rear tubular section 212 of sleeve unit 210, to bias the push-button 261 outwardly of the housing section.
The clamping device in the handpiece illustrated in
When a dental tool 205 is received within chuck unit 220 as shown in
When it is desired to remove the dental tool 205, e.g. to replace it with another type of dental tool, push-button 261 of the push-button assembly 206 is manually depressed by the user's thumb. Manual depression of push-button 261 moves couping member 262 axially (leftwardly in
The chuck unit is thus held in its releasing position so long as push-button 261 remains depressed. As soon as the push-button is released, spiral leaf spring 230 returns chuck unit 220 to its normal clamping position with respect to sleeve unit 210 by the engagement of tapered surfaces 214 and 224.
In the dental handpiece illustrated in
The Embodiment of
The clamping device illustrated in
One important difference in the coupling device illustrated in
Another change in the coupling device of
A further change in the construction of the coupling device illustrated in
The manner of operation of the coupling device illustrated in
In all other respects, the clamping device illustrated in
While the invention has been described with respect to two preferred embodiments, it will be appreciated that these are set forth merely for purposes of example, and that many other variations, modifications and applications of the invention may be made.
Claims
1. A clamping device for clamping a member to a housing, comprising:
- a sleeve unit carried by said housing and having an open end formed with a tapered inner surface;
- a chuck unit receivable within the open end of the sleeve unit and having an open end which is radially contractible for receiving and clamping said member;
- the inner surface of said sleeve unit and the outer surface said chuck unit including interengaging threads such that said sleeve unit and chuck unit are rotatably and axially displaceable relative to each other;
- a spring normally urging one unit in one rotary direction relative to the other unit such that the tapered inner surface of the sleeve unit is axially displaced relative to the chuck unit in one direction to engage and contract said open end of the chuck unit to a clamping position with respect to said member;
- and a manual operator effective, when operated, to produce a rotary displacement of said one unit in the opposite rotary direction relative to the other unit such as to displace said tapered inner surface of the sleeve unit axially in the opposite direction relative to said open end of the chuck unit and thereby to permit said open end of the chuck unit to expand to a releasing position with respect to said member.
2. The clamping device according to claim 1, wherein said manual operator is a push-button assembly which, in its normal position, permits said spring to urge the two units to the clamping position of said clutch unit, and which is depressible to rotate one of said units in said opposite direction to thereby permit the open end of said chuck unit to expand to a releasing position.
3. The clamping device according to claim 2, wherein said first-button assembly is constructed so as to be effective, when depressed, to rotate said sleeve unit, while rotation of the chuck unit is restrained, to thereby produce an axial displacement of the chuck unit relative to the sleeve unit in the direction permitting the open end of the chuck unit to expand to its releasing position.
4. The clamping device according to claim 3, wherein said push-button assembly includes a first element engageable with said chuck unit upon the initial depression of the push-button assembly to restrain said chuck unit from rotating, and a second element engageable with said sleeve unit, upon the continued depression of said push-button assembly, to rotate said sleeve unit relative to said chuck unit in said opposite direction to thereby permit the open end of said chuck unit to expand to its releasing position.
5. The clamping device according to claim 4, wherein said push-button assembly includes a first group of teeth engageable with said chuck unit upon the initial depression of the push-button assembly to restrain the chuck unit from rotating and a second group of teeth engageable with said sleeve unit, upon the continued depression of said push-button assembly, to rotate said sleeve unit relative to the chuck unit in said opposite direction to thereby move the chuck unit axially to said releasing position.
6. The clamping device according to claim 3, wherein said push-button assembly is coupled to said chuck unit by a cam surface to effect rotation of the chuck unit upon depression of the push-button, and is coupled to said sleeve unit by a pin movable within an elongated slot to restrain rotation of the push-button assembly upon depression of the push-button but to permit axial displacement of the chuck unit relative to the sleeve unit to thereby permit the open end of the chuck unit to expand to its releasing position.
7. The clamping device according to claim 6, wherein said push-button assembly includes a depressible push-button, and a coupling member between said depressible push-button and said chuck unit;
- and wherein said coupling includes said cam surface engageable with a cam surface on said chuck unit effective to rotate the chuck unit upon depression of said push-button, and said pin moveable within an axial slot in said sleeve unit to restrain rotation of the coupling member upon depression of said push-button.
8. The clamping device according to claim 2, wherein said push-button assembly is constructed so as to be effective, when depressed, to rotate said chuck unit while rotation of the sleeve unit is restrained, to thereby produce an axial displacement of the chuck unit relative to the sleeve unit in the direction permitting the open end of the chuck unit to expand to its releasing position.
9. The clamping device according to claim 8, wherein said push-button assembly includes a depressible push-button and a coupling member between and coupled to said push-button and said chuck unit; said coupling member including a pin movable within an angular slot in said sleeve unit effective to rotate said coupling member, and said chuck unit coupled thereto, upon depression of the push-button.
10. The clamping device according to claim 9, wherein said coupling member is coupled to said chuck unit by interengaging surfaces which permit axial displacement, but not rotary displacement, of the chuck unit relative to the coupling member.
11. The clamping device according to claim 10, wherein said interengaging surfaces include axially-extending fingers formed in the coupling member receivable within, and axially movable with respect to, axially-extending slots formed in said chuck unit.
12. The clamping device according to claim 10, wherein said coupling member of the push-button assembly includes a rounded outer surface engageable by the push-button to reduce friction upon the rotation of the coupling member.
13. The clamping device according to claim 1, wherein said spring has one end coupled to said sleeve unit, and an opposite end coupled to said chuck unit.
14. The clamping device according to claim 13, wherein said spring is a spiral leaf spring normally urging said one unit in said one rotary direction to thereby contract the open end of said chuck unit to its clamping position.
15. The clamping device according to claim 13, wherein said spring is a helical spring normally urging said one unit in said one rotary direction to thereby contract the open end of said chuck unit to its clamping position.
16. A dental handpiece comprising a housing including a clamping device according to claim 1, wherein:
- said chuck unit is constructed for releasably clamping a dental tool;
- said sleeve unit and chuck unit are both mounted on rotary bearings for rotation within said housing with said dental tool clamped therein; and
- said sleeve unit includes turbine blades for rotating said sleeve unit together with said chuck unit and the dental tool when clamped therein.
17. The dental handpiece according to claim 16, wherein said manual operator is a depressible push-button coupled to said sleeve unit and chuck unit such that depression of the push-button rotates said chuck unit and restrains rotation of said sleeve unit.
18. The dental handpiece according to claim 17, wherein said first-button assembly is constructed so as to be effective, when depressed, to rotate said sleeve unit, while rotation of the chuck unit is restrained, to thereby produce an axial displacement of the chuck unit relative to the sleeve unit in the direction permitting the open end of the chuck unit to expand to its releasing position.
19. The dental handpiece according to claim 17, wherein said push-button assembly is constructed so as to be effective, when depressed, to rotate said chuck unit while rotation of the sleeve unit is restrained, to thereby produce an axial displacement of the chuck unit relative to the sleeve unit in the direction permitting the open end of the chuck unit to expand to its releasing position.
20. The dental handpiece according to claim 19, wherein said push-button assembly includes a depressible push-button and a coupling member between and coupled to said push-button and said chuck unit; said coupling member including a pin movable within an angular slot in said sleeve unit effective to rotate said coupling member, and said chuck unit coupled thereto, upon depression of the push-button.
Type: Application
Filed: Nov 24, 2006
Publication Date: Apr 19, 2007
Inventor: Yechiel Cohen (Carmiel)
Application Number: 11/603,896
International Classification: A61C 1/14 (20060101);