Reinforcing bar coupling
A reinforcing bar coupling includes a sleeve segment having a deformable interior section weaker than the balance of the segment. The deformable interior section, for example including deformable ribs, is configured to be pressed onto ends of reinforcing bars to be spliced together. The ribs deform onto and around deformations on exterior surfaces on the ends of the reinforcing bars. Thus locked to the ends of the reinforcing bars under pressure, the sleeve segment secures the ends of the reinforcing bars together. The sleeve segment may take any of a variety of forms, such as an insert placed inside a sleeve, or a portion of a sleeve, between the sleeve or portion, and the reinforcing bar. The clamp used to press the sleeve segment onto the reinforcing bar ends may also have a variety of forms, such as including bolts, tapered collars, or fingered collars.
1. Field Of The Invention
The invention is related to the field of devices and methods for coupling reinforcing bars.
2. Description Of The Related Art
In steel reinforced concrete construction, there are generally three types of splices or connections; namely lap splices; mechanical splices; and welding. Probably the most common is the lap splice where two bar ends are lapped side-by-side and wire tied together. The bar ends are of course axially offset which creates design problems, and eccentric loading whether compressive or tensile from bar-to-bar. Welding is suitable for some bar steels but not for others and the heat may actually weaken some bars. Done correctly, it requires great skill and is expensive Mechanical splices normally require a bar end preparation or treatment such as threading, upsetting or both. They also may require careful torquing.
Improvements are continually being sought in mechanical splices and splicing methods, for instance to improve performance, cost, and/or ease of installation.
SUMMARY OF THE INVENTIONAccording to an aspect of the invention, a reinforcing bar splice for joining reinforcing bars, includes: a sleeve segment having longitudinal integral ribs deforming to conform to deformations on the reinforcing bars when the sleeve segment and the bars are relatively pressed together; and a clamp operatively configured to relatively press the sleeve segment and the bars together.
According to another aspect of the invention, a splice for deformed reinforcing bar includes a sleeve segment having longitudinal ribs on an inner surface; and means to clamp the sleeve segment against an end of the deformed bar to cause the ribs to deform to conform to and lock the deformed bar.
According to yet another aspect of the invention, a splice for deformed reinforcing bar includes: a sleeve segment having a deformable interior section weaker than the balance of the segment; and means to press the weaker interior section against the bar to cause it to conform to and lock with the deformed bar.
According to still another aspect of the invention, a method of splicing reinforcing bars having deformations thereupon, includes the steps of: placing longitudinal ribs of a sleeve section against ends of the bars; and pressing the longitudinal ribs onto the bars, causing them to conform to the bar deformations.
To the accomplishment of the foregoing and related ends, the invention comprises the features hereinafter fully described and particularly pointed out in the claims. The following description and the annexed drawings set forth in detail certain illustrative embodiments of the invention. These embodiments are indicative, however, of but a few of the various ways in which the principles of the invention may be employed. Other objects, advantages and novel features of the invention will become apparent from the following detailed description of the invention when considered in conjunction with the drawings.
BRIEF DESCRIPTION OF DRAWINGSIn the annexed drawings, which are not necessarily to scale:
A reinforcing bar coupling includes a sleeve segment having a deformable interior section weaker than the balance of the segment. The deformable interior section, for example including deformable ribs, is configured to be pressed onto ends of reinforcing bars to be spliced together. The ribs deform onto and around deformations on exterior surfaces on the ends of the reinforcing bars. Thus secured to the ends of the reinforcing bars under pressure, the sleeve segment secures the ends of the reinforcing bars together. The sleeve segment may take any of a variety of forms, such as an insert placed inside a sleeve, or a portion of a sleeve, between the sleeve or portion, and the reinforcing bar. The clamp used to press the sleeve segment onto the reinforcing bar ends may also have a variety of forms, such as bolts contacting the reinforcing bar ends or an insert, bolts arranged to squeeze ends of a sleeve together, tapered collars that engage outer surfaces of one or more sleeve segment, or fingered collars that press inward against the sleeve segment.
The sleeve segment 16 includes a deformable inner section, which for instance, includes a plurality of longitudinal (axial) ribs 24. The clamp 18, which may include a sleeve 26, presses the sleeve segment 16 against the bar ends 12 and 14. The deformable inner section 20 of the sleeve segment 16 deforms to conform to the shape of the bar ends, and in particular to deformations 32 and 34 on the respective bar ends 12 and 14.
This conforming is illustrated in
It will be appreciated that by deforming the deformable inner section 20 (and the ribs 24) of the sleeve segment 16, and by maintaining pressure to keep the sleeve segment 16 in contact with the bar ends 12 and 14, a strong splice may be made between the bar ends 12 and 14. The ribs 24, for example, provide great strength and a great deal of resistance to pulling out of the bar ends 12 and 14 from the splice 10. With the ribs 24 deformed and the sleeve segment 16 pressed against and onto the bar ends 12 and 14 by the clamp 18, the sleeve segment is locked onto the bar ends 12 and 14, thereby splicing the bars together.
The deformable inner section 20 of the sleeve segment 16 may be made of a material that is softer, more malleable, and/or has a greater ductility than the material of the bar ends 12 and 14. Examples of suitable materials for the sleeve segments 16 are 1117 steel and 1020 steel. It will be appreciated that other suitable materials may be utilized which have a hardness which is less than the hardness of the reinforcing bar ends 12 and 14. Standard reinforcing bars have a hardness of about 12-15 HRC (about 210 Brinnell-mm ball).
The sleeve segment 16 may have uniform material properties, such as a uniform hardness, malleability, and ductility throughout. Alternatively, it will be appreciated that some portions of the sleeve segment 16 may have different properties than other portions. For example, the deformable inner section 20 may be softer than an outer section 40 of the sleeve segment 16. This may be accomplished, for instance, by flame treating or otherwise treating the outer sections 40 to increase the hardness of the outer section 40.
The splice 10 shown in
The clamp 18 may be one or more sleeves or collars that press inward on the sleeve segment 16. Alternatively or in addition the clamp 18 may include one or more bolts that press against the sleeve segment 16, the bar ends 12 and 14, or an additional insert. As a further alternative, the clamp 18 may include deformed sections of the sleeve segment 16 utilizing methods such as crimping to permanently deform entire sections of the sleeve segment 16, thereby deforming the ribs 24 or other deformable inner section 20 of the sleeve 16, and maintaining pressure of the sleeve section 16 after the crimping operation is completed.
What follows now are descriptions of various particular embodiments of the splice 10. These various illustrative embodiments provide some idea of the great range of configurations that may utilize the deformable longitudinal (axial) ribs 24 or other deformable inner section 20.
The taper of the tapered outer surfaces 120 and 122 may be between about 1 and about 5 degrees. The sleeve segments 116 may have an overall extent of about 125 to about 150 degrees.
With reference now in addition to
Turning now to
As best shown in
With reference now to
In addition, the lower sleeve segment 222 may have axial teeth 240 on an outer surface 242 thereof. The axial teeth 240 may bite into a bottom part of the sleeve 226, thus preventing sliding of the lower sleeve segment 222 relative to the sleeve 226. The outer surface axial teeth 240 of the lower sleeve segment 222, and the inner surface axial teeth 238 of the upper sleeve segment 220, will in general be harder than the portions of the splice 210 which they contact. That is, the axial teeth 238 of the upper sleeve segment 220 will in general be harder than the material of the bar ends 212 and 214. The outer axial teeth 240 of the lower sleeve segment 222 may be harder than the bottom portion of the sleeve 226. This facilitates biting of the axial teeth 238 and 240 in the respective surfaces that they contact.
Many variations are possible regarding the securement of the upper sleeve segment 220 to the bar ends 212 and 214, and the securement of the lower sleeve segment 222 to the sleeve 226. For either or both securements, it will be appreciated that the axial teeth shown may be omitted.
Other variations are illustrated in
It will further be appreciated that it may be possible to omit the upper sleeve segment 220 entirely, with the bolts 232 directly engaging the bar ends 212 and 214.
As shown in the
As another alternative, it will be appreciated that three or more sleeve segments may be utilized. Some or all of the sleeve segments may have a longitudinal ribs or other deformable elements for being pressed onto and engaging the bar ends 212 and 214.
Turning now to
Turning now to
With reference now to
The sleeves 620 and 622 have respective sets of fingers 650 and 652, as is best shown in
Although the invention has been shown and described with respect to a certain preferred embodiment or embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In particular regard to the various functions performed by the above described elements (components, assemblies, devices, compositions, etc.), the terms (including a reference to a “means”) used to describe such elements are intended to correspond, unless otherwise indicated, to any element which performs the specified function of the described element (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary embodiment or embodiments of the invention. In addition, while a particular feature of the invention may have been described above with respect to only one or more of several illustrated embodiments, such feature may be combined with one or more other features of the other embodiments, as may be desired and advantageous for any given or particular application.
Claims
1. A reinforcing bar splice for joining reinforcing bars, the splice comprising:
- a sleeve segment having longitudinal integral ribs deforming to conform to deformations on the reinforcing bars when the sleeve segment and the bars are relatively pressed together; and
- a clamp operatively configured to relatively press the sleeve segment and the bars together.
2. The splice of claim 1, wherein the clamp is also configured to press relatively smooth portions of the bars into the ribs.
3. The splice of claim 1, wherein the ribs have rounded distal corners.
4. The splice of claim 1, wherein troughs between the ribs have proximal rounded corners.
5. The splice of claim 1, wherein the ribs are of substantially uniform width.
6. The splice of claim 1, wherein the ribs are enlarged at their distal ends.
7. The splice of claim 1, wherein the ribs are softer than the reinforcing bars.
8-11. (canceled)
12. The splice of claim 1,
- wherein the clamp includes a sleeve surrounding the bars; and
- wherein the sleeve segment is placed between the sleeve and the bar ends.
13. The splice of claim 12,
- wherein the sleeve segment has a tapered outer surface; and
- wherein the sleeve is a tapered collar having a tapered inner surface for engaging the tapered outer surface of the sleeve segment.
14. The splice of claim 13, wherein the sleeve segment includes multiple sleeve segment sections hingedly coupled together.
15. (canceled)
16. The splice of claim 13, wherein the clamp includes an additional tapered collar.
17. (canceled)
18. The splice of claim 12, wherein the clamp also includes plural bolts that pass through threaded bolt holes in the sleeve to press the ribs into the deformations.
19 and 20. (canceled)
21. The splice of claim 18, wherein the bolts are driven into the bars.
22. The splice of claim 21, wherein the bolt holes are substantially diametrically opposed to the insert, on opposite sides of the bars.
23. The splice of claim 18,
- wherein the bolts are driven into an insert between the fasteners and the bars; and
- wherein the insert is a toothed insert having circumferential teeth for biting into the bars.
24. (canceled)
25. The splice of claim 18, wherein the bolts pull together generally parallel flanges of the sleeve, tightening the sleeve segment around the joined bars.
26. The splice of claim 18,
- wherein the sleeve includes a pair of sleeve halves; and
- wherein the bolts pass through one of the sleeve halves and into the other of the sleeve halves, thereby pulling the sleeve halves together and tightening the sleeve segment around the joined bars.
27. The splice of claim 12,
- wherein the sleeve includes a pair of sleeve portions that each have axially protruding fingers; and
- wherein, when the sleeve portions are forced axially toward one another, at least some of the fingers press inward when the fingers of one of the sleeve portions are interdigitated with the fingers of the other of the sleeve portions.
28. The splice of claim 1, wherein the sleeve segment is a part of a single-piece sleeve for surrounding the bar ends.
29. The splice of claim 28, wherein the clamp includes bolts that pass through threaded bolt holes in the sleeve.
30-42. (canceled)
43. A method of splicing reinforcing bars having deformations thereupon, the method comprising:
- placing longitudinal ribs of a sleeve section against ends of the bars; and
- pressing the longitudinal ribs onto the bars, causing them to conform to the bar deformations.
44. The method of claim 43, wherein the ribs are softer than the reinforcing bars.
45 and 46. (canceled)
47. The method of claim 43, wherein the pressing includes placing notches the ribs conforming to the deformations on the bar ends.
48. The method of claim 43, wherein the pressing includes flattening top portions of the ribs.
49. The method of claim 48, wherein the flattening includes causing the top portions of adjacent of the ribs to contact one another.
50. (canceled)
Type: Application
Filed: Oct 27, 2004
Publication Date: May 3, 2007
Inventor: Colleen Kerkay (Olmsted Township, OH)
Application Number: 10/578,471
International Classification: E04B 1/00 (20060101);