Tool storage system
An embodiment of the invention provides for a tool storage system kit. The kit includes an assembled primary cabinet and an unassembled secondary cabinet. The assembled primary cabinet includes primary cabinet storage receptacles and the unassembled secondary cabinet includes secondary cabinet storage receptacles. At least one of the secondary cabinet storage receptacles is positioned in the primary cabinet storage receptacles.
This invention relates generally to tool storage systems and relates specifically to arrangements and methods for shipping tool storage systems.
BACKGROUND OF THE INVENTIONTool storage systems are commonly used by businesses and consumers to store and organize tools, spare parts, fasteners, and the like. Tool storage systems range from single cabinets with one storage receptacle to systems with multiple cabinets, each with multiple storage receptacles configured to meet a variety of needs. Businesses commonly use tool storage systems in manufacturing facilities or on shop floors to store and organize tools and components to facilitate efficient manufacturing or similar processes. Consumers commonly use tool storage systems in garages, basements or other areas where repair, maintenance, or similar work is conducted.
Tool storage systems can be designed to store large items or a large number of items and, thus, can be relatively large and bulky. The size and volume of such systems add to the cost of shipping tool storage systems from a manufacturing or assembly facility to a distributor, retailer, or end user. It is desirable to design and develop arrangements and methods for reducing the size or volume of a tool storage system packaged for shipment from one location to another.
SUMMARY OF THE INVENTIONThis invention and disclosure are directed to arrangements and methods for packaging tool storage systems. The arrangements and methods disclosed and claimed herein reduce the volume of a tool storage system configured for shipment.
An embodiment of the invention provides for a tool storage system kit. The kit includes an assembled primary cabinet and an unassembled secondary cabinet. The assembled primary cabinet includes primary cabinet storage receptacles and the unassembled secondary cabinet includes secondary cabinet storage receptacles.
DESCRIPTION OF THE DRAWINGSIn the accompanying drawings, which are incorporated in and constitute a part of this specification, embodiments of the invention are illustrated, which, together with a general description of the invention given above, and the detailed description given below serve to illustrate the principles of this invention. The drawings and detailed description are not intended to and do not limit the scope of the invention or the claims in any way. Instead, the drawings and detailed description only describe embodiments of the invention and other embodiments of the invention not described are encompassed by the claims.
This Detailed Description of the Invention merely describes embodiments of the invention and is not intended to limit the scope of the invention in any way. Indeed, the invention as described in the claims is broader than and unlimited by the preferred embodiments, and the terms used have their full ordinary meaning.
Referring to
A tool storage system 10 is typically designed to store items that can be heavy and commonly made of steel or other metals. In order to hold such items, the system should be durable and resistant to impacts. To meet these needs, a tool storage system 10 is often made of steel, typically in the form of heavy gauge sheet metal. A tool storage system 10 can also be designed to store lighter weight or plastic items. In such an application, the system 10 can be constructed of less durable materials, such as, for example, plastics or light weight sheet metal.
The intermediate chest 14 can be fastened or coupled to the main cabinet 12 or can simply rest on top of the main cabinet 12. The main cabinet 12 and intermediate chest 14 can include matching apertures (not shown) through which fasteners can pass to secure the chest 14 to the cabinet 12. Alternatively, as shown in
Referring to
The intermediate cabinet 14 also includes drawers 28 for storage and a body 30 into which the drawers 28 can be opened and closed. As shown, each drawer 28 spans the width of the intermediate cabinet 14. Optionally, drawers 28 can be sized such that two or more drawers 28 are positioned next to each other in a single drawer slot or opening to span the width of the cabinet 14. These split drawers allow for greater versatility in designing a tool storage system 10. As best seen in
The rail system can include ball bearing slides, roller slides, friction slides, or any other apparatus or method that allows for the drawers 28 to slide into and out of the body 30 to open and close the drawers 28. In addition, the rail system can be designed to include only drawer rails 42 and body rails 44, where the drawer rails 42 directly couple to the body rails 44 to allow for the drawer 28 to slide into and out of the body 30. Furthermore, the mounting bracket 48 can be eliminated and the body rails 44 can be directly mounted to the inside surfaces of the side panels 32 and 34.
Similar to the intermediate chest 14, the top chest 16 includes a number of drawers 50 for storage and a body 52 into which the drawers 50 open and close. The top chest 16 optionally includes a lid 54 that is hinged to the body 52. The lid 54 can be opened to reveal a storage tray 56. The storage tray 56 can be arranged to include a number of recessed compartments (not shown) into which small items can be segregated. As shown, the top chest body 52 includes two side panels 58 and 60, a back panel 62, and a bottom panel 64. As described above regarding the intermediate chest 14, each top chest drawer 50 slides into and out of the body 52 along a rail system, which includes a pair of drawer rails 42, a pair of body rails 44, a pair of connector rails 46, and a mounting bracket 48. Again as described above for the intermediate cabinet 14, the rail system can be arranged in a variety of ways to provide for the top chest drawers 50 to slide between open and closed positions.
Conventionally, cabinets of a tool storage system are manufactured and assembled prior to shipping the system to distributors, retailers, end users, and the like. Assembling all the cabinets prior to shipping maximizes the shipping volume. In this arrangement, the shipping volume will equal the volume of the finished tool storage system plus the volume of any packaging material used to protect the system during shipping. This arrangement of shipping leaves much of the volume, such as the inside of the main cabinet drawers, empty and unused.
As best seen in
The relative size difference between the main cabinet drawers 18 and secondary cabinet drawers 28 and 50 allows for additional subcomponents of secondary cabinets 14 and 16 to be accommodated by the main cabinet drawers 18. For instance, individual components of the intermediate cabinet body 30 can be stored in the bottom of main cabinet drawers 18. As best seen in
As shown the subcomponents of the secondary cabinets 14 and 16 are generally unassembled when placed into a main cabinet drawer 18. In addition, as shown, when subcomponents are positioned within the main cabinet 12, the subcomponents are placed into the main cabinet drawers 18. However, it should be understood that two or more subcomponents of a secondary cabinet 14 and 16 can also be assembled when placed or positioned into the main cabinet 12. In addition, it should be understood that subcomponents of secondary cabinets 14 and 16 can be positioned or placed into areas of the main cabinet 12 other then the main cabinet drawers 18. For example, a back panel 36 could be positioned vertically in a gap between the main cabinet drawers 18 and the body 24 of the main cabinet 12.
As shown, secondary cabinet drawers 28 and 50 slide into and out of the cabinets 14 and 16 along rail systems. It should be understood that other systems and other components can accomplish the function of opening and closing a drawer or other storage receptacle. These other systems and components can be placed or positioned into a main cabinet 12 for shipping in a similar manner to that shown and described for the rail system.
The casters 26 of the main cabinet 12 can be left unassembled or disassembled from the cabinet 12 and positioned in a main cabinet drawer 18 for shipping. This will further reduce the total shipping volume of a tool storage system 10 and reduce possible damage to the casters 26 during shipping.
The interior space of the secondary cabinet drawers 28 and 50 can also be utilized during shipping. For instance body rails 44, connector rails 46, mounting brackets 48, or casters 26 can be positioned within the intermediate cabinet drawers 28 or the top cabinet drawers 50 to further use space efficiently.
As shown in
As shown in
Again referring to
Another embodiment of a tool storage system 100 is shown in
As shown in
The embodiments as shown herein include a main cabinet 12, with either five drawers 18 or three drawers 18 and a bulk storage compartment 104, and secondary cabinets with three drawers 28 or with five drawers 50 and a lid 54. It should be understood that these embodiments are exemplary only and that a main cabinet and a secondary cabinet can be configured or arranged with any number and size of storage receptacles. Provided the storage receptacles of either the main cabinet or secondary cabinet can be used to reduce the volume needed to ship the tool storage system, the configuration and arrangement falls within the scope of this disclosure and invention.
The embodiments shown heretofore show three types of storage receptacles: drawers 18, 28, and 50; a storage tray 56; and a bulk storage compartment 104. It should be understood that these storage receptacles are exemplary only and that a storage receptacle of the present invention may take a variety of forms. For example, bins, parts organizers, hand boxes, satchels, parts cases, tool boxes, and the like all fall within the breath of storage receptacles as used herein. Referring to
As shown in
As shown in
As secondary cabinet 14 and 16 components are positioned in main cabinet drawers 18 or bulk storage compartments 104, there is often free space surrounding the secondary cabinet 14 and 16 components. The free space can cause the secondary cabinet 14 and 16 components to move within the main cabinet drawers 18 or bulk storage compartments 104 during shipping. This movement increases the likelihood of damage to the main cabinet drawers 18, bulk storage compartment 104, and components positioned within. As seen in
While various aspects of the invention are described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects may be realized in many alternative embodiments not shown, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present invention. Still further, while various alternative embodiments as to the various aspects and features of the invention, such as alternative materials, structures, configurations, methods, devices, and so on may be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the aspects, concepts or features of the invention into additional embodiments within the scope of the present invention even if such embodiments are not expressly disclosed herein. Additionally, even though some features, concepts or aspects of the invention may be described herein as being a preferred arrangement or method, such description is not intended to suggest that such feature is required or necessary unless expressly so stated. Still further, exemplary or representative values and ranges may be included to assist in understanding the present invention however, such values and ranges are not to be construed in a limiting sense and are intended to be critical values or ranges only if so expressly stated.
Claims
1. A tool storage system kit comprising:
- a. an assembled primary cabinet including one or more primary cabinet storage receptacles; and
- b. an unassembled secondary cabinet including one or more secondary cabinet storage receptacles;
- wherein, at least one of the one or more secondary cabinet storage receptacles is positioned in the one or more primary cabinet storage receptacles.
2. The tool storage system kit of claim 1 wherein at least one of the one or more primary cabinet storage receptacles is a drawer.
3. The tool storage system kit of claim 1 wherein at least one of the one or more secondary cabinet storage receptacles is a drawer.
4. The tool storage system kit of claim 1 wherein the unassembled secondary cabinet includes a first set of components that can be assembled to form a secondary cabinet body; further wherein, the first set of components are positioned in the one or more primary cabinet storage receptacles.
5. The tool storage system kit of claim 4 wherein the first set of components comprise:
- a. a first body panel; and
- b. a second body panel.
6. The tool storage system kit of claim 5 wherein the first body panel is coupled to the second body panel such that the first body panel is movable with respect to the second body panel; further wherein, the first body panel folds onto the second body panel when positioned in the one or more primary storage receptacles.
7. The tool storage system kit of claim 6 wherein the first body panel is coupled to the second body panel with a hinge.
8. The tool storage system kit of claim 4 wherein the unassembled secondary cabinet includes a second set of components that can be assembled with the secondary cabinet body to allow for slideable coupling of at least one of the one or more secondary cabinet storage receptacles to the secondary cabinet body; further wherein, the second set of components are positioned in the one or more primary cabinet storage receptacles.
9. The tool storage system kit of claim 8 wherein the one or more secondary cabinet storage receptacles are coupled to the secondary cabinet body by one or more ball bearing slides.
10. The tool storage system kit of claim 8 wherein the one or more secondary cabinet storage receptacles are coupled to the secondary cabinet body by one or more roller slides.
11. The tool storage system kit of claim 4 wherein the unassembled secondary cabinet includes a set of fasteners; further wherein, the set of fasteners are positioned in the one or more primary cabinet storage receptacles.
12. The tool storage system kit of claim 1 wherein the one or more secondary cabinet storage receptacles are sized such that the one or more secondary cabinet storage receptacles can be accommodated within the one or more primary cabinet storage receptacles when the one or more secondary cabinet storage receptacles are assembled.
13. The tool storage system kit of claim 1 wherein the one or more secondary cabinet storage receptacles are unassembled when positioned in the one or more primary cabinet storage receptacles.
14. The tool storage system kit of claim 1 wherein one or more casters are positioned in the one or more primary cabinet storage receptacles; further wherein, the one or more caster can be coupled to the primary cabinet.
15. A tool storage system kit comprising:
- a. an assembled primary cabinet including one or more bulk storage compartments; and
- b. an unassembled secondary cabinet including one or more secondary cabinet drawers;
- wherein, at least one of the one or more secondary cabinet drawers is positioned in the one or more bulk storage compartments.
16. The tool storage system kit of claim 15 wherein the unassembled secondary cabinet includes a first set of components that can be assembled to form a secondary cabinet shell; further wherein, the first set of components are positioned in the one or more bulk storage compartments.
17. The tool storage system kit of claim 16 wherein the first set of components comprise:
- a. a back panel;
- b. a first side panel; and
- c. a second side panel.
18. The tool storage system kit of claim 17 wherein the first side panel is coupled to the back panel with a first hinge and the second side panel is coupled to the back panel with a second hinge; further wherein, the first and second panels fold onto the back panel when positioned in the one or more bulk storage compartments.
19. The tool storage system kit of claim 16 wherein the unassembled secondary cabinet includes a second set of components that can be assembled with the secondary cabinet shell to allow for slideable coupling of the one or more secondary drawers to the secondary cabinet shell; further wherein, the second set of components are positioned in the one or more bulk storage compartments.
20. The tool storage system kit of claim 19 wherein the one or more secondary cabinet drawers are coupled to the secondary cabinet shell by one or more ball bearing slides.
21. The tool storage system kit of claim 19 wherein the one or more secondary cabinet drawers are coupled to the secondary cabinet shell by one or more roller slides.
22. The tool storage system kit of claim 15 wherein the one or more secondary cabinet drawers are sized such that the one or more secondary cabinet drawers can be accommodated within the one or more bulk storage compartments when the one or more secondary cabinet drawers are assembled.
23. The tool storage system kit of claim 15 wherein the one or more secondary cabinet drawers are unassembled when positioned in the one or more bulk storage compartments.
24. An arrangement for shipping a tool storage system comprising:
- a. an assembled base unit; and
- b. an unassembled companion unit;
- wherein the unassembled companion unit is placed within the assembled base unit during shipping of the tool storage system.
25. The arrangement of claim 24 wherein the unassembled companion unit comprises:
- a. a body comprising: i. a first side panel; ii. a second side panel; and iii. a back panel;
- b. one or more storage receptacles;
- c. a first rail; and
- d. a second rail;
- further wherein, the companion unit can be assembled in a manner to slideably couple the one or more storage receptacles to the body.
26. The arrangement of claim 25 wherein the one or more storage receptacles are unassembled when placed within the assembled base unit.
27. The arrangement of claim 25 wherein the first side panel is coupled to the back panel by a first hinge and the second side panel is coupled to the back panel by a second hinge; further wherein, the first and second side panels fold onto the back panel when placed within the assembled base unit.
28. The arrangement of claim 25 wherein the one or more storage receptacles are sized to be accommodated within the base unit when the one or more storage receptacles are assembled.
29. The arrangement of claim 25 wherein at least one of the one or more storage receptacles is a drawer.
30. The arrangement of claim 25 wherein at least one of the one or more storage receptacles is a parts case.
31. A method for reducing the shipping volume of a storage system, the method comprising:
- a. assembling a body of a primary cabinet;
- b. assembling one or more storage receptacles of a primary cabinet; and
- c. placing one or more storage receptacles of a secondary cabinet into the one or more storage receptacles of the primary cabinet.
32. A method for reducing the shipping volume of a storage system, the method comprising:
- a. assembling a body of a primary cabinet;
- b. assembling one or more drawers of a primary cabinet;
- c. placing one or more drawers of a secondary cabinet into the one or more drawers of the primary cabinet; and
- d. placing the one or more drawers of the primary cabinet into the primary cabinet.
33. The method of claim 32 further comprising assembling the one or more drawers of the secondary cabinet prior to placing the one or more drawers of the secondary cabinet into the one or more drawers of the primary cabinet.
34. The method of claim 32 further comprising placing components of a secondary cabinet shell into one or more drawers of the primary cabinet.
35. A method for shipping a tool storage system, the method comprising:
- a. assembling a base unit;
- b. placing unassembled components of a companion unit into the base unit, wherein the companion unit is sized to rest on top of the base unit when the companion unit is assembled; and
- c. shipping the tool storage system from a first location to a second location.
36. A method for assembling a tool storage system, the method comprising:
- a. opening storage compartments of a primary cabinet;
- b. removing unassembled components of a secondary cabinet from the storage compartments of the primary cabinet; and
- c. assembling the unassembled components of the secondary cabinet.
37. The method of claim 36 further comprising placing the assembled secondary cabinet into a recess on top of the primary cabinet.
38. The method of claim 36 further comprising securing the assembled secondary cabinet to the top of the primary cabinet.
Type: Application
Filed: Nov 10, 2005
Publication Date: May 10, 2007
Inventors: Gregory Holcomb (Cedar Falls, IA), Edwin Dams (Waterloo, IA)
Application Number: 11/272,550
International Classification: A47B 43/00 (20060101);