Caddy for spooled materials
The caddy for spooled materials facilitates the removal and installation of spools of coiled materials (wire, cable, rope, cord, chain, etc.) within the device, while positively retaining the spools as material is withdrawn. The caddy includes a pair of opposed lateral frame members having a series of fixed crossmembers therebetween, which define a spool retaining cradle therein. A pivotally mounted arm extends from each frame member adjacent the first or rear fixed crossmember, with a spool retaining crossmember connecting the distal ends of the arms. When the movable crossmember is raised, sufficient room is provided between the first fixed crossmember and movable crossmember to allow a spool to be placed within or removed from the caddy. However, when the movable crossmember is lowered, the space between the first fixed crossmember and movable crossmember is reduced to less than the diameter of the spool, thereby securing the spool in place.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 60/740,628, filed Nov. 30, 2005.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates generally to devices for storing, holding and dispensing various articles. More specifically, the present invention is a caddy or stand for holding one or more spools or reels of coiled or spooled material (e.g., electrical wire, cord, cable, etc.) thereon, and dispensing the material as required.
2. Description of the Related Art
Workers in many fields have need to deploy and install relatively long lengths of coiled material, e.g., electrical wiring, cables, ropes and chains, etc. Such materials are customarily provided on spools or reels, and unwound from the spool or reel as needed. As a result, various devices have been developed in the past for holding such spools in place as wire, cord, cable, chain, etc. is pulled from the spool. Most such devices employ an axle, which passes through the hollow core of the spool or reel, with the spool rotating about the axle as the material is dispensed from the reel. This retention principle has the advantage of positively retaining the spools on the carrier or caddy by means of the axle passing through the center of the spool.
However, such devices are not without their problems. One problem that is universal to such devices is the need to remove the axle from the carrier in order to remove and replace a spool or reel thereon. If the carrier is relatively wide and capable of carrying multiple spools on a single axle, the removal and replacement process may be even more complex due to the need to remove one or more spools from the axle in order to access a central spool requiring removal or replacement. Moreover, such devices allow the spool to revolve freely upon the axle, with little braking effect as the elongate material is pulled from the spool. This can lead to the spool continuing to rotate after the worker has drawn all of the material needed, resulting in a tangle of cord, wire, etc.
Some spool and reel holders have been developed that support the outer circumference of the spool, thus obviating the problem of the axle through the spool or reel. A common problem with such devices is the lack of positive retention of the reel or spool within the holder. Spools carrying relatively lightweight and/or stiff materials can be pulled from the holder when a worker pulls a length of material from the spool.
As a result, some spool holders have been developed that include a positionable crossmember, which bears against the spool to retain the spool positively within the holder when material is drawn from the spool. Most such devices utilize rectilinear crossmembers having their ends captured in slots in the side walls of the holder, rather than swinging or pivoting the crossmember clear of the spool for installing and removing a spool from the holder. Such a configuration also requires springs to urge the crossmember against the edge of the spool, in order to retain the spool positively within the holder. Of this class of device, only a single holder is known to the present inventor, which pivots the retaining crossmember arcuately upon a pair of arms. The geometry of this device also requires a spring(s) to hold the crossmember in place in order to retain a spool(s) within the holder.
Thus, a caddy for spooled materials solving the aforementioned problems is desired.
SUMMARY OF THE INVENTIONThe caddy for spooled materials provides for ease of removal and replacement of spools or reels of spooled materials therein (e.g., wire, rope, cord, cable, chain, etc.), while also positively retaining the spools or reels within the caddy. The geometry of the caddy for spooled materials results in greater retaining force upon the spools or reels held in the device, with greater tensile force upon the material being drawn from a spool.
The device essentially comprises a pair of parallel frame members with a series of three fixed crossmembers extending therebetween. The fixed crossmembers define a spool holding cradle, with the width of the device being adaptable to hold one or more spools of material side by side, as desired. A pivotally mounted arm extends from each side of the cradle, with the distal ends of the arms having a spool-retaining crossmember therebetween. The spool-retaining crossmember is positioned to the opposite side of the cradle from the pivot points for the arms. When the crossmember is raised, sufficient room is provided between the first or rear fixed crossmember and the movable crossmember to allow a spool of material to be placed within or removed from the caddy. However, when the crossmember is lowered, the space between the first fixed crossmember and the movable crossmember is reduced to less than the diameter of the spool, thereby securing the spool in place. The material on the spool is routed over the top of the lowered movable crossmember, thereby urging the crossmember downward to retain the spool even more securely when tension is applied to the material being withdrawn from the spool. Various embodiments are disclosed herein, including holders for single and multiple rows of spools, handles and wheels to facilitate transport particularly of larger multiple spool configurations, etc.
These and other features of the present invention will become readily apparent upon further review of the following specification and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Similar reference characters denote corresponding features consistently throughout the attached drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTSThe present invention comprises various embodiments of a caddy for spooled materials, such as spools of wire, cable, rope, cord, chain, etc., as desired. The caddy may be constructed to have a single spool-containing row of one or more spools, or multiple rows, as desired. The configuration of the caddy for spooled materials allows spools of coiled material to be placed in the device through a spool insertion and removal area provided when the spool retaining crossmember is raised, with the arm automatically reducing the area to smaller than the diameter of the spool when the crossmember is lowered to retain a spool(s) within the caddy.
A first or front crossmember 18 is rigidly and immovably affixed between the two frame members 12a and 12b, with a substantially parallel second or rear crossmember 20 also being rigidly and immovably affixed between the two frame members. The front and rear crossmembers 18 and 20 are spaced apart longitudinally from one another and define a spool plane P therebetween (shown in
A central crossmember 22 is also rigidly and immovably affixed between the two longitudinal frame members 12a and 12b, generally between and substantially parallel to the forward and rearward crossmembers 18 and 20. However, the central crossmember 22 is displaced below the spool plane P, with the three crossmembers 18, 20, and 22 defining a spool cradle 24 therein for locating and containing one or more spools S therein. The central crossmember 22 is carried between first and second depending central crossmember attachment flanges 26a and 26b, which extend from the respective frame members 12a, 12b between the forward and rearward crossmembers 18 and 20.
The rearward and central crossmembers 20 and 22 may also include a series of roller sleeves installed concentrically thereon, as shown in
In the embodiment of
First and second elongate spool retaining arms 28a and 28b, respectively, extend from the respective frame members 12a, 12b rearwardly of the rear crossmember 20, i.e., between the crossmember 20 and the rearward ends 16a, 16b of the frame members. The retaining arms 28a, 28b each have a frame attachment end 30a, 30b, respectively, pivotally secured to the respective frame member by a pivot 32a, 32b. The distal ends 34a, 34b include a spool-retaining arm crossmember 36 extending therebetween, with the lengths 38 of the arms 28a, 28b between their pivots 32a, 32b and the crossmember 36 being at least slightly greater than the spool retaining span R between the front and rear crossmembers 18 and 20 and the diameter D of a conventional spool S. The spool-retaining arm crossmember 36 may include a roller or sleeve 40 therearound (shown in broken lines in
It will be noted that as the two spool-retaining arms 28a, 28b are pivotally secured to their respective frame members 12a, 12b at points 32a, 32b behind the rear crossmember 20, that the span between the rear crossmember 20 and the distal spool-retaining arm crossmember 36 will vary with the position of the two arms 28a, 28b and their crossmember 36.
The caddy 10 is used generally as shown in
Preferably, the downward movement of the arms 28a, 28b and their spool-retaining crossmember 36 (and roller or sleeve 40, if provided) is limited in order to avoid bearing against the edge(s) of the spool(s) S contained within the caddy 10 in order to avoid excessive binding and friction upon the edge(s) of the spool(s). Such limit may be provided by a lateral stop 46a, 46b extending outwardly from the respective frame members 12a, 12b. The arms 28a, 28b encounter the respective stops 46a 46b just before the retaining arm crossmember 36 (or its surrounding roller or sleeve 40) contacts the edge of the spool(s) S, leaving a clearance gap 48 between the spool(s) and the crossmember 36. This allows the spool(s) S to rotate reasonably freely within the caddy 10, while still positioning the crossmember 36 sufficiently low as to retain the spool(s) S securely within the caddy 10. Depending upon the relative geometry of the fixed rear crossmember 20, the arm pivots 32a and 32b, and the length or span 38 of the arms 28a and 28b, the stops 46a, 46b may be provided by outward extensions of the fixed rear crossmember 20, as shown in
A corresponding series of spool retaining arms 128a through 128f is pivotally secured to the two frame members 112a and 112b, and serve the same function as the arms 28a, 28b for the single row embodiment of
Each row of the multiple row spool caddy 110 will be seen to function essentially identically to the single row caddy 10 embodiment of
The spool caddy 110 of
In conclusion, the caddy for spooled materials, in its various embodiments, greatly facilitates the work involved in the carriage, deployment, and installation of electrical wiring, cable, rope and cord, and various other elongate coiled or rolled materials carried on spools. The elimination of the central axle through the carrier or caddy greatly simplifies the placement and removal of spools of material into and from the caddy, yet there is no need to route the wire (or other elongate material) through a guide, opening, or other passage in the caddy. The wire or other material is merely passed over the top of the retaining arm crossmember, with tension on the wire or elongate material also applying downward pressure on the crossmember to retain the spool(s) securely therein without need of further complications such as springs and other fasteners and retainers. The caddy is adaptable to expansion, as shown by the multiple row embodiment of FIG. 3, with wheels, a handlebar(s), etc. further facilitating use of the device. Accordingly, the present caddy for spooled materials will prove to be a most popular accessory for electricians and all others who have occasion to work with spooled materials.
It is to be understood that the present invention is not limited to the embodiments described above, but encompasses any and all embodiments within the scope of the following claims.
Claims
1. A caddy for spooled materials, comprising:
- a longitudinal first frame member having a forward end and a rearward end opposite the forward end;
- a longitudinal second frame member having a forward end and a rearward end opposite the forward end, the second frame member being spaced laterally opposite the first frame member;
- at least one front crossmember and at least one rear crossmember immovably affixed between the first frame member and the second frame member, each of the crossmembers being spaced longitudinally from one another and defining a generally diametric spool plane and spool retaining span therebetween;
- at least one central crossmember immovably affixed between the frame members between the front crossmember and the rear crossmember and displaced below the spool plane, the corresponding front, rear, and central crossmembers defining a spool cradle therein;
- at least one elongate first spool-retaining arm pivotally attached to the first frame member rearwardly of the corresponding rear crossmember;
- at least one elongate second spool-retaining arm pivotally attached to the second frame member rearwardly of the corresponding rear crossmember, each of the spool-retaining arms having a frame attachment end and a distal end opposite the frame attachment end, and having a length greater than the spool retaining span of the front and rear crossmembers; and
- a spool-retaining arm crossmember extending between the distal end of the corresponding first and second spool-retaining arms, each of the spool-retaining arm crossmembers and the corresponding rear crossmember defining a variable span therebetween;
- whereby each variable span defines a width greater than a spool diameter for passage of a spool therethrough when the corresponding spool-retaining arm crossmember is raised, and defines a width narrower than the spool diameter for retention of a spool within the corresponding spool cradle when the corresponding said spool retaining arm crossmember is lowered.
2. The caddy for spooled materials according to claim 1, wherein:
- said at least one front crossmember comprises a plurality of front crossmembers;
- said at least one rear crossmember comprises a plurality of rear crossmembers;
- said at least one central crossmember comprises a plurality of central crossmembers;
- said at least one first spool-retaining arm comprises a plurality of first spool-retaining arms;
- said at least one second spool-retaining arm comprises a plurality of second spool-retaining arms; and
- said at least one spool-retaining arm crossmember comprises a plurality of spool-retaining arm crossmembers.
3. The caddy for spooled materials according to claim 1, further including:
- a first central crossmember attachment flange depending from said first frame member; and
- a second central crossmember attachment flange depending from said second frame member, each of the central crossmembers extending between said first central crossmember attachment flange and said second central crossmember attachment flange.
4. The caddy for spooled materials according to claim 1, further including:
- at least one first spool-retaining arm stop extending from said first frame member; and
- at least one second spool-retaining arm stop extending from said second frame member.
5. The caddy for spooled materials according to claim 1, further including a roller disposed about said spool-retaining arm crossmember.
6. The caddy for spooled materials according to claim 1, further including:
- a first wheel depending from the forward end of said first frame member; and
- a second wheel depending from the forward end of said second frame member.
7. The caddy for spooled materials according to claim 1, further including a handle extending upwardly from the rearward end of said first frame member and said second frame member.
8. A caddy for spooled materials, comprising:
- a longitudinal first frame member having a forward end and a rearward end opposite the forward end;
- a longitudinal second frame member having a forward end and a rearward end opposite the forward end, the second frame member being spaced laterally opposite said first frame member;
- a plurality of front and rear crossmembers immovably affixed between the first and second frame members, each of the corresponding front and rear crossmembers being spaced longitudinally from one another and defining a generally diametric spool plane and spool retaining span therebetween;
- a plurality of central crossmembers immovably affixed between the frame members between the corresponding front and rear crossmembers and displaced below the spool plane, each of the front, rear, and central crossmembers defining a spool cradle therein;
- a plurality of elongate first spool-retaining arms pivotally attached to the first frame member rearwardly of the corresponding rear crossmember;
- a plurality of elongate second spool-retaining arms pivotally attached to the second frame member rearwardly of the corresponding rear crossmember, each of the spool-retaining arms having a frame attachment end and a distal end opposite the frame attachment end, and having a length greater than the spool retaining span of each of the corresponding front and rear crossmembers; and
- a spool-retaining arm crossmember extending between the distal end of the corresponding first and second spool-retaining arms, each of the spool-retaining arm crossmembers and the corresponding rear crossmember defining a variable span therebetween;
- whereby each variable span defines a width greater than a spool diameter for passage of a spool therethrough when the corresponding one of the spool-retaining arm crossmembers is raised, and further defines a width narrower than the spool diameter for retention of a spool within the corresponding spool cradle when the corresponding one of the spool-retaining arm crossmembers is lowered.
9. The caddy for spooled materials according to claim 8, further including:
- a first central crossmember attachment flange depending from said first frame member; and
- a second central crossmember attachment flange depending from said second frame member, the central crossmembers extending between the first central crossmember attachment flange and the second central crossmember attachment flange.
10. The caddy for spooled materials according to claim 8, further including:
- a plurality of first spool-retaining arm stops extending from said first frame member; and
- a plurality of second spool-retaining arm stops extending from said second frame member.
11. The caddy for spooled materials according to claim 8, further including a roller disposed about each of said spool-retaining arm crossmembers.
12. The caddy for spooled materials according to claim 8, further including:
- a first wheel depending from the forward end of said first frame member; and
- a second wheel depending from the forward end of said second frame member.
13. The caddy for spooled materials according to claim 8, further including a handle extending upwardly from the rearward end of said first frame member and said second frame member.
14. A caddy for spooled materials in combination with at least one spool of material, the combination comprising:
- a longitudinal first frame member having a forward end and a rearward end opposite the forward end;
- a longitudinal second frame member having a forward end and a rearward end opposite the forward end, the second frame member being spaced laterally opposite said first frame member;
- at least one front crossmember and at least one rear crossmember immovably affixed between the first and second frame members, each of the crossmembers being spaced longitudinally from one another and defining a generally diametric spool plane and spool retaining span therebetween;
- at least one central crossmember immovably affixed between each of the frame members between the corresponding front and rear crossmembers and displaced below the spool plane, each of the front, rear, and corresponding central crossmembers defining a spool cradle therein;
- at least one elongate first spool-retaining arm pivotally attached to the first frame member rearwardly of the corresponding rear crossmember;
- at least one elongate second spool-retaining arm pivotally attached to the second frame member rearwardly of the corresponding rear crossmember, each of the spool-retaining arms having a frame attachment end and a distal end opposite the frame attachment end, and having a length greater than the spool retaining span of the front and rear crossmembers;
- a spool-retaining arm crossmember extending between the distal end of the corresponding first and second spool retaining arm, each of the spool-retaining arm crossmembers and the rear crossmember defining a variable span therebetween; and
- at least one spool of elongate material, the spool having a diameter;
- whereby each of the variable spans define a width greater than the spool diameter for passage of the at least one spool therethrough when the corresponding spool retaining arm crossmember is raised, and further defines a width narrower than the spool diameter for retention of the at least one spool within the corresponding spool cradle when the corresponding spool-retaining arm crossmember is lowered.
15. The caddy for spooled materials combination according to claim 14, wherein:
- said at least one front crossmember comprises a plurality of front crossmembers;
- said at least one rear crossmember comprises a plurality of rear crossmembers;
- said at least one central crossmember comprises a plurality of central crossmembers;
- said at least one first spool-retaining arm comprises a plurality of first spool-retaining arms;
- said at least one second spool-retaining arm comprises a plurality of second spool-retaining arms; and
- said at least one spool-retaining arm crossmember comprises a plurality of spool-retaining arm crossmembers.
16. The caddy for spooled materials combination according to claim 14, further including:
- a first central crossmember attachment flange depending from said first frame member; and
- a second central crossmember attachment flange depending from said second frame member, each of the central crossmembers extending between the first and second central crossmember attachment flanges.
17. The caddy for spooled materials combination according to claim 14, further including:
- at least one first spool-retaining arm stop extending from said first frame member; and
- at least one second spool-retaining arm stop extending from said second frame member.
18. The caddy for spooled materials combination according to claim 14, further including a roller disposed about said spool-retaining arm crossmember.
19. The caddy for spooled materials combination according to claim 14, further including:
- a first wheel depending from the forward end of said first frame member; and
- a second wheel depending from the forward end of said second frame member.
20. The caddy for spooled materials combination according to claim 14, further including a handle extending upwardly from the rearward end of said first frame member and said second frame member.
Type: Application
Filed: Nov 15, 2006
Publication Date: May 31, 2007
Inventor: Geoffrey Grant (West Palm Beach, FL)
Application Number: 11/599,459
International Classification: B65H 49/32 (20060101);