Collapsible container
A collapsible container that may be configured in a collapsed condition or an erected condition, including a base (102), a pair of side walls (104) and a pair of side walls (106) that are pivotally attached to the base. The walls (104,106) are arranged to lie substantially parallel with the base (102) when collapsed and to stand substantially perpendicular to the base when erected. The free edges of the erected walls define an open mouth. A pair of stacking elements (116) are located adjacent to the free edges of the end walls (106) for supporting the base of another container stacked on the first container. The end walls (106) lie adjacent the base (102) and side walls (104) overlie the end walls when collapsed.
This application claims priority under 35 U.S.C. 119 to Great Britain Patent Application Nos. 0600164.8, filed Jan. 6, 2006; and 0522341.7, filed Nov. 2, 2005, the entire contents of which are incorporated by reference in their entireties.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates to a collapsible container that is suitable for stacking.
2. Description of the Related Art
Stacking containers are widely used in the retail industry for transporting produce such as fresh fruit and vegetables from the growers to the shops, and for displaying those goods for sale. The containers protect the goods during transportation and storage and may be stacked for efficient handling and storage. After the goods have been sold, the containers are washed and returned for re-filling.
In order to minimise shipping costs when returning the empty containers, they are normally designed to be transported in a more compact form. There are two main types of container that have this capability.
The first type of container is nestable and has inclined or stepped walls and a mouth that is larger than the base. This allows an empty container to be nested with similar containers. Nestable containers normally have retractable stacking bars (or “bale arms”) that can be positioned over the mouth of the container, allowing it to be stacked with other similar containers in an unnested configuration (also sometimes called a “column stacked” configuration) with virtually no intrusion into the enclosed volume of the container. Sometimes, the stacking bars can be located in a third position to allow stacking in a partially nested condition. The stacking bars also allow slide stacking, in which a container is stacked by placing it on a lower container in an offset position and then sliding it to its final stacking position. This improves handling of the containers. An example of a nestable container is described in EP 0553540.
The second main type of container is collapsible and generally has a rectangular base and four walls that are attached to the edges of the base by hinges. The walls can be folded flat onto the base for transportation and storage when empty. When the container is an erected condition, the walls are vertical and the mouth of the container is the same size as the base. This allows the container to be stacked with similar containers. An example is described in EP 0911268.
One problem with the collapsible container described in EP 0911268 is that it is not compatible with nestable containers. In other words, nestable and collapsible containers cannot be stacked together, because the base of the nestable container will fit within the collapsible container. An answer to this problem is supplied by the container described in WO 01/44060. That document describes a collapsible container that has pivoting stacking bars attached to the end walls. The stacking bars can be positioned over the mouth of the container to allow stacking with nestable containers, as well as with similar collapsible containers. The stacking bars also serve as a secondary locking device to retain the walls in the upright configuration, and they allow slide stacking.
There are however a number of problems with the container described in WO 01/44060. First, during washing, the hot cleaning fluid makes the walls pliable and as a result they can collapse preventing thorough washing of the container. In addition, when the stacking bars are located in the stacking position, they partially obstruct the mouth of the container, thereby restricting access to the goods and preventing automatic filling of the container. Moving the bars between the two positions is laborious and can sometimes be forgotten, as a result of which the goods in the container may be damaged if a nestable container is then placed on top. Furthermore, although the folded container occupies less than 25% of the volume occupied by the erected container, there is still a need for an even more compact arrangement.
The present invention provides a collapsible container that mitigates at least some of the aforesaid disadvantages.
SUMMARY OF THE INVENTIONAccording to one aspect of the present invention, there is provided a collapsible container that may be configured in a collapsed condition or an erected condition, including a base and a plurality of walls that are pivotally attached to the base and arranged to lie substantially parallel with the base when collapsed and to stand substantially perpendicular to the base when erected, said walls having free edges that define a mouth when the container is an erected condition, and at least one stacking element carried by one of said walls and located towards a free edge of said carrying wall for supporting the base of a second container stacked on the collapsible container, wherein the plurality of walls include two shorter walls that lie adjacent the base when collapsed and two longer walls that overlie the shorter walls when collapsed.
The container described above provides a number of important advantages over the prior art. First, because the end walls have to be folded before the side walls, the side walls cannot easily collapse during the washing process. This makes the process more reliable. Because the stacking element (or elements) does not protrude far into the open mouth of the container, it does not significantly restrict access to the goods in the container. The stacking element(s) are however able to support a second container stacked on top of the folding container, the base of the second container being smaller than the mouth of the collapsible container. The container can therefore be stacked either with similar collapsible containers or with nesting containers. Further, when the container is in a collapsed condition it occupies less than 25% of the volume occupied when it is in an erected condition, thereby providing greater economies in shipping costs.
The length of the shorter walls is preferably less than the separation of the erected longer walls, so that the shorter walls can pivot between the erected longer walls.
Advantageously, the collapsible container includes a pair of stacking elements carried by an opposed pair of walls. In the following statements of invention, references to a stacking element apply equally to pairs of stacking elements.
Advantageously, the stacking element is pivotally attached to the carrying wall and is constructed and arranged to be configured in a deployed condition for stacking in which it extends at least partially into the mouth of the container, or a retracted condition in which it is withdrawn from the mouth of the container.
According to one preferred embodiment, the stacking element is pivotally attached to an inner face of the carrying wall. Advantageously, the stacking element is constructed and arranged to retract into a recess in the wall. The resulting container is suitable for automatic filling owing to the small intrusion of the stacking elements into the mouth of the container and the fact that the stacking elements can be easily retracted into the recesses if necessary.
Alternatively, the stacking element may be pivotally attached to an upper edge of the carrying wall. The stacking element may be constructed and arranged to retract to an upright position in which it extends upwards from the upper edge of the carrying wall.
The stacking element is preferably constructed and arranged to deploy automatically when the container is erected, and to retract when the container is collapsed. Because the stacking elements are deployed and retracted automatically, the need for a laborious manual operation is avoided. The risk of damage to the goods through failure to deploy the stacking bars is also avoided.
The stacking element may be constructed and arranged to deploy under gravity.
Alternatively, resilient biasing means may be provided to cause deployment: this may be part of the stacking element, part of a wall or a separate component.
Advantageously, the resilient biasing means is constructed and arranged to bias the stacking element when the container is in an erected condition, and to apply no bias when the container is collapsed.
Advantageously, the resilient biasing means is constructed and arranged to engage a support element (for example a flange) on a wall adjacent said carrying wall, when the container is in an erected condition, thereby urging the stacking element towards the deployed condition. When the container is in a collapsed condition, the resilient biasing means disengages the support element, to relieve any stresses in the biasing means.
In an alternative preferred embodiment, the resilient biasing means is provided on a wall adjacent the carrying wall. Preferably, the stacking element includes end portions that are constructed and arranged to engage and support adjacent walls of the erected container when deployed. Advantageously, the stacking element extends along substantially the entire length of the carrying wall.
The stacking element may be pivotally attached to the shorter wall (the end wall), allowing slide stacking from the sides of the container
Alternatively, the stacking element may be pivotally attached to the longer wall (the side wall). Preferably, the stacking element is arranged to support the shorter walls when deployed, thereby preventing unintended collapse of the walls. Stacking elements may be located towards the ends of the longer walls.
The stacking element may alternatively be immovably attached to an inner face of the carrying wall. This provides a very simple, strong structure with few moving parts. The stacking element is preferably attached to the longer wall.
The stacking element may extend along substantially the entire length of the longer wall to allow slide stacking from the end of the container. This allows half-size containers to be stacked on top of the container in a transverse direction. Alternatively, stacking elements may be located towards the ends of the longer wall, so that intrusion into the mouth of the container is minimised.
In an alternative arrangement, the stacking element is pivotally attached to the free edge of the carrying wall and is constructed and arranged to be configured in a deployed condition for stacking in which it extends inwards from the carrying wall, or a retracted condition in which it is located against an outer face of the carrying wall.
Preferably, the stacking element is pivotally attached to the shorter wall. The stacking element may include locking elements that are constructed and arranged to engage the longer walls when deployed, to prevent unintended collapse of the walls.
BRIEF DESCRIPTION OF THE DRAWINGSCertain embodiments of the invention will now be described by way of example with reference to the accompanying drawings, in which:
The first container 100 shown in
Complementary locking formations 110 in the form of resilient detents are provided on the end walls and the side walls, to lock the walls together when the container is in the erected condition as shown in
The upper edges 112 of the side walls 104 and the end walls 106 are designed to receive the edges of the base 102 of a similar container when the containers are stacked in an erected, column stacked condition. The edges and the base may be provided with complementary locking formations 114, to prevent relative movement of the stacked containers.
Each of the end walls 106 carries a retractable stacking element 116, that may be deployed to allow stacking with a nestable container. The retractable stacking element is shown in more detail in
In use, when the container is in an erected condition, the stacking elements 116 automatically adopt the deployed condition as shown in
In order to fold the container, the end walls 106 are collapsed first and laid flat against the base 102. The locking formations 110 are such that they can be released simply by pressing on the end walls 106. As the stacking elements 116 engage the base, they are pushed back into the recesses 118 against the force of the resilient biasing elements 122. The side walls 104 are then folded down on top of the end walls 106.
Erecting the collapsed container for use is simply a reverse of the procedure described above. The side walls are lifted first, followed by the end walls 106, which are locked into position by the locking formations 110. As the end walls 106 are lifted, the stacking elements 116 deploy automatically, under the force of the resilient biasing elements 122.
The first container described above provides a number of important advantages over the prior art. First, because the end walls 106 have to be folded before the side walls 104, the side walls 104 cannot easily collapse during a washing process. This makes the process more reliable. Further, because the stacking elements 116 do not protrude far into the open mouth of the container, they do not significantly restrict access to the goods in the container. The stacking elements are deployed and retracted automatically, avoiding the need for a laborious manual operation. The risk of damage to the goods through failure to deploy the stacking bars is also avoided. The container is also suitable for automatic filling owing to the small intrusion of the stacking elements into the mouth of the container and the fact that the stacking elements can be easily retracted into the recesses in the end walls if necessary during the filling operation. The stacking elements also allow slide stacking from the sides of the container. Finally, when the container is in a collapsed condition, it occupies less than 25% of the volume when it is in an erected condition, thereby providing greater economies in shipping costs.
In a modification of the embodiment described above (not illustrated), the resilient biasing elements can be formed as separate components or they can be moulded as parts of the supporting walls.
Embodiment 2 The second container 200 shown in
Complementary locking formations 210 are provided on the end walls and the side walls, to lock the walls together when the container is in the erected condition as shown in
The upper edges 212 of the side walls 204 and the end walls 206 are designed to receive the edges of the base 202 of a similar container when the containers are stacked in an erected condition. The edges and the base may be provided with complementary locking formations to prevent relative movement of the stacked containers.
Each of the side walls 204 carries a retractable stacking element 216, that may be deployed to allow stacking with a nestable container. The retractable stacking element is shown in more detail in
The support bar 216 includes a lower part 216a, a middle part 216b, and an upper part 216c. When the stacking bar 216 is in the deployed position as shown in
In use, when the container is in an erected condition, the stacking elements 216 automatically adopt the deployed condition as shown in
In order to fold the container, the stacking elements 216 are retracted and the end walls 206 are collapsed and laid flat against the base 202. The side walls 204 are then folded down on top of the end walls 206. As the stacking elements 216 engage the end walls 206, they are pushed back into the recesses 218 in the side walls.
Erecting the collapsed container for use is simply a reverse of the procedure described above. The side walls 204 are lifted first, followed by the end walls 206, which are locked into position by the locking formations 210 and the stacking elements 216. The stacking elements 216 deploy automatically, under the force of gravity.
The second container described above provides-a similar set of advantages over the prior art. First, because the end walls 206 have to be folded before the side walls 204, the side walls 204 cannot easily collapse during a washing process. This makes the process more reliable. Further, because the stacking elements 216 do not protrude far into the open mouth of the container, they do not significantly restrict access to the goods in the container. The stacking elements are deployed and retracted automatically, avoiding the need for a laborious manual operation. The risk of damage to the goods through failure to deploy the stacking bars is also avoided. The container is also suitable for automatic filling owing to the small intrusion of the stacking elements into the mouth of the container and the fact that the stacking elements can be easily retracted into the recesses in the side walls if necessary. The stacking elements also allow slide stacking from the ends of the container. Because the stacking elements extend along substantially the full length of the side walls, it is possible to stack half-size containers on top of the container in a transverse direction. Finally, when the container is in a collapsed condition, it occupies less than 25% of the volume it occupies when it is in an erected condition, thereby providing greater economies in shipping costs.
In a modification of the embodiment described above (not illustrated), detents can be provided on the stacking elements and/or the walls to retain the stacking elements in a retracted condition, for easy loading of the container. After the container has been filled the stacking elements can be popped back to the deployed condition for stacking, either manually or automatically.
Embodiment 3 The third container 300 shown in
Complementary locking formations are provided on the end walls and the side walls, to lock the walls together when the container is in the erected condition as shown in
The upper edges 312 of the side walls 304 and the end walls 306 are designed to receive the edges of the base 302 of a similar container when the containers are stacked in an erected condition. The edges and the base may be provided with complementary locking formations to prevent relative movement of the stacked containers.
Each of the side walls 304 carries a pair of retractable stacking elements 316 adjacent its ends, that may be deployed to allow stacking with a nestable container. The retractable stacking element 316 is shown in more detail in
The support bar 316 includes a lower part 316a, a middle part 316b, and an upper part 316c. When the stacking bar 316 is in the deployed position as shown in
In use, when the container is in an erected condition, the stacking elements 316 automatically adopt the deployed condition as shown in
In order to fold the container, the end walls 306 are collapsed first and laid flat against the base 302. The side walls 304 are then folded down on top of the end walls 306. As the stacking elements 316 engage the folded end walls 306, they are pushed back into the recesses 318.
Erecting the collapsed container for use is simply a reverse of the procedure described above. The side walls 304 are lifted first, followed by the end walls 306. As the side walls 304 are lifted, the stacking elements 316 deploy automatically, under the force of gravity.
The third container described above provides a similar set of advantages over the prior art to the second container, except that in this case the stacking elements do not allow slide stacking. On the other hand, because the stacking elements 316 are located only towards the ends of the side walls they do not impede access to goods in the container.
In a modification of the embodiment described above (not illustrated), detents can be provided on the stacking elements and/or the walls to retain the stacking elements in a retracted condition, for easy loading of the container. After the container has been filled the stacking elements can be popped back to the deployed condition for stacking, either manually or automatically.
Embodiment 4 The fourth container 400 shown in
Complementary locking formations 410 are provided on the end walls and the side walls, to lock the walls together when the container is in the erected condition as shown in
The upper edges 412 of the side walls 404 and the end walls 406 are designed to receive the edges of the base 402 of a similar container when the containers are stacked in an erected condition. The edges and the base may be provided with complementary locking formations 414, to prevent relative movement of the stacked containers.
Each of the side walls 404 carries a set of fixed stacking elements 416. Each set includes two end elements 416a and a centre element 416b, with separating gaps 418. An end stacking element 416a is shown in more detail in
In use, when the container is in an erected condition, the stacking elements 416 extend inwards from the side walls 404, as shown in
In order to fold the container, the end walls 406 are collapsed first and laid flat against the base 402. The locking formations 410 are such that they can be released simply by pressing on the end walls 406. The side walls 404 are then folded down on top of the end walls 406. The separating gaps 418 between the stacking elements 416a,416b allows the side walls 404 to lie flat against the end walls 406.
Erecting the collapsed container for use is simply a reverse of the procedure described above. The side walls 404 are lifted first, followed by the end walls 406, which are locked into position by the locking formations 410.
The fourth container described above provides a number of important advantages over the prior art. First, because the end walls 406 have to be folded before the side walls 404, the side walls 404 cannot easily collapse during a washing process. This makes the process more reliable. Further, because the stacking elements 416 do not protrude far into the open mouth of the container, they do not significantly restrict access to the goods in the container. There is no need for the stacking elements to be deployed and retracted, avoiding the need for a laborious manual operation. The risk of damage to the goods through failure to deploy the stacking bars is thus avoided. The container is also suitable for certain automatic filling processes owing to the fact that the stacking elements do not intrude very far into the mouth of the container. The container has no moveable parts apart from the hinged walls and it is therefore relatively simple and cheap to manufacture. The stacking elements also allow slide stacking from the ends of the container. Because the stacking elements extend along substantially the full length of the side walls, it is possible to stack half-size containers on top of the container in a transverse direction. Finally, when the container is in a collapsed condition, it occupies less than 25% of the volume when it is in an erected condition, thereby providing greater economies in shipping costs.
Embodiment 5 The fifth container 500 shown in
Complementary locking formations are provided on the end walls and the side walls, to lock the walls together when the container is in the erected condition as shown in
The upper edges 512 of the side walls 504 and the end walls 506 are designed to receive the edges of the base 502 of a similar container when the containers are stacked in an erected condition. The edges and the base may be provided with complementary locking formations to prevent relative movement of the stacked containers.
Each of the end walls 506 carries a retractable stacking element 516, that may be deployed to allow stacking with a nestable container. The retractable stacking element 516 is shown in more detail in
In use, when the container is in an erected condition, the stacking elements 516 are located in the deployed condition as shown in
In order to fold the container, the stacking elements 516 are rotated outwards through an angle of approximately 270° to the retracted condition shown in
Erecting the collapsed container for use is simply a reverse of the procedure described above. The side walls 504 are lifted first, followed by the end walls 506, which are locked into position by the locking formations. The stacking elements 516 are then rotated to the deployed position, as shown in
The fifth container described above provides a number of important advantages over the prior art. First, because the end walls 506 have to be folded before the side walls 504, the side walls 504 cannot easily collapse during a washing process. This makes the process more reliable. Further, because the stacking elements 516 do not protrude far into the open mouth of the container, they do not significantly restrict access to the goods in the container. The container is suitable for automatic filling owing to the small intrusion of the stacking elements into the mouth of the container and the fact that the stacking elements can be easily retracted if necessary. The stacking elements also allow slide stacking from the sides of the container. Finally, when the container is in a collapsed condition, it occupies less than 25% of the volume when it is in an erected condition, thereby providing greater economies in shipping costs.
Embodiment 6 The sixth container 600 shown in
Complementary locking formations are provided on the end walls and the side walls, to lock the walls together when the container is in the erected condition as shown in
The upper edges 612 of the side walls 604 and the end walls 606 are designed to receive the edges of the base 602 of a similar container when the containers are stacked in an erected condition. The edges and the base may be provided with complementary locking formations 614, to prevent relative movement of the stacked containers.
Each of the side walls 604 carries a pair of fixed stacking elements 616 adjacent its ends, to allow stacking with a nestable container. A stacking element 616 is shown in more detail in
In use, when the container is in an erected condition, the stacking elements 616 extend inwards from the side walls 604, as shown in
In order to fold the container, the end walls 606 are collapsed first and laid flat against the base 602. The locking formations are such that they can be released simply by pressing on the end walls 606. The side walls 604 are then folded down on top of the end walls 606.
Erecting the collapsed container for use is simply a reverse of the procedure described above. The side walls 604 are lifted first, followed by the end walls 606, which are locked into position by the locking formations.
The sixth container described above provides a number of important advantages over the prior art. First, because the end walls 606 have to be folded before the side walls 604, the side walls 604 cannot easily collapse during a washing process. This makes the process more reliable. Further, because the stacking elements 616 do not protrude far into the open mouth of the container, they do not significantly restrict access to the goods in the container. There is no requirement for the stacking elements to be deployed and retracted, avoiding the need for a laborious manual operation. The risk of damage to the goods is thus avoided. The container is suitable for automatic filling owing to the small intrusion of the stacking elements into the mouth of the container. Finally, when the container is in a collapsed condition, it occupies less than 25% of the volume when it is in an erected condition, thereby providing greater economies in shipping costs.
Embodiment 7 The seventh container 700 shown in
The side walls 704 are collapsed after the end walls 706 and in the collapsed condition overlie the end walls 706. Recesses are provided where necessary in the side walls to allow them to lie flat against the end walls.
Complementary locking formations in the form of resilient detents are provided on the end walls and the side walls to lock the walls together when the container is in the erected condition. The locking formations are conventional and will not be described in detail.
The upper edges of the side walls 704 and the end walls 706 are designed to receive the edges of the base of a similar container when the containers are stacked in an erected, column stacked condition. The edges and the base may be provided with complementary locking formations, to prevent relative movement of the stacked containers
Each of the end walls 706 carries a retractable stacking element 714, that may be deployed to allow stacking with a nestable container. The retractable stacking element 714 is shown in more detail in
In use, when the container is in an erected condition, the stacking elements 714 automatically adopt the deployed condition as shown in
In order to fold the container, the end walls 706 are collapsed first and laid flat against the base 702. The locking formations are such that they can be released simply by pressing on the end walls 706. As the support bars 716 engage the base, they are pushed back into the recesses 718 as shown in
Erecting the collapsed container for use is simply a reverse of the procedure described above. The side walls are lifted first, followed by the end walls 706, which are locked into position by the locking formations. As the end walls 706 are lifted, the stacking elements 714 deploy automatically, under the force of the resilient spring elements 722 as they engage the side wall flanges 708
The seventh container described above provides a number of important advantages over the prior art. First, because the end walls 706 have to be folded before the side walls 704, the side walls 704 cannot easily collapse during a washing process. This makes the process more reliable. Further, because the stacking elements 714 do not protrude far into the open mouth of the container, they do not significantly restrict access to the goods in the container. The stacking elements are deployed and retracted automatically, avoiding the need for a laborious manual operation. The risk of damage to the goods through failure to deploy the stacking bars is also avoided. The container is also suitable for automatic filling owing to the small intrusion of the stacking elements into the mouth of the container and the fact that if necessary the stacking elements can be easily retracted into the recesses in the end walls against the resilient bias of the spring elements during the filling operation. The stacking elements also allow slide stacking from the sides of the container. Finally, when the container is in a collapsed condition, it occupies less than 25% of the volume when it is in an erected condition, thereby providing greater economies in shipping costs.
Embodiment 8 The eighth container 800 shown in
The length of the end walls 806 is less than the separation of the erected side walls 804, so that the end walls can pivot between the side walls. The side walls 804 are provided with inwardly-extending flanges 808 that help to support the end walls 806 when the container is erected for use. Complementary locking formations in the form of resilient detents 810 are provided on the end walls and the side walls to lock the walls together when the container is in the erected condition. The locking formations are conventional and will not be described in detail.
The upper edges of the side walls 804 and the end walls 806 are designed to receive the edges of the base of a similar container when the containers are stacked in an erected, column stacked condition. The edges and the base may be provided with complementary locking formations 812, to prevent relative movement of the stacked containers
Each of the end walls 806 carries a retractable stacking element 814, that may be deployed to allow stacking with a nestable container. The retractable stacking element 814 is shown in more detail in
A spring element 822 is attached to the support bar 816 and extends outwards through a window 824 in the rear face of the recess 818 when the support bar 816 retracted into the recess 818. When the container is in an erected condition (position 3), the spring element 822 engages the side wall flange 808 and urges the support bar 816 outwards into the deployed position. The support bar may however be pushed back into the recess 818 against the resilience of the spring element 822, for example to allow automatic filling of the container.
The support bar 816 also includes an ear 826 for engaging the edge of a stacked container. The ear 826 extends through a second window 828 in the rear face of the recess 818 when the support bar 816 retracted into the recess 818.
The ends 830 of the support bar 816 extend outwards beyond the side edges of the end wall 806, as shown in
Optionally, as shown in
In use, when the container is in an erected condition as shown in
In order to fold the container, the end walls 806 are collapsed first and laid flat against the base 802 as shown in
Erecting the collapsed container for use is simply a reverse of the procedure described above. The side walls 804 are lifted first, followed by the end walls 806, which are locked into position by the locking formations 810 and the latching elements 834. As the end walls 806 are lifted, the stacking elements 814 deploy automatically, under the force of the resilient spring elements 822 as they engage the side wall flanges 808.
The eighth container described above provides a number of important advantages over the prior art. First, because the end walls 806 have to be folded before the side walls 804, the side walls 804 cannot easily collapse during a washing process. This makes the process more reliable. Further, because the stacking elements 814 do not protrude far into the open mouth of the container, they do not significantly restrict access to the goods in the container. The stacking elements are deployed and retracted automatically, avoiding the need for a laborious manual operation. The risk of damage to the goods through failure to deploy the stacking bars is also avoided.
The container is also suitable for automatic filling owing to the small intrusion of the stacking elements into the mouth of the container and the fact that if necessary the stacking elements can be easily retracted into the recesses in the end walls against the resilient bias of the spring elements during the filling operation. The stacking elements also allow slide stacking from the sides of the container and they help to support the side walls in the erected condition. Finally, when the container is in a collapsed condition, it occupies less than 25% of the volume when it is in an erected condition, thereby providing greater economies in shipping costs.
Embodiment 9 The ninth container 90 shown in
The length of the end walls 906 is less than the separation of the erected side walls 904, so that the end walls can pivot between the side walls. The side walls 904 are provided with inwardly-extending flanges 908 that help to support the end walls 906 when the container is erected for use. Complementary locking formations 910a,b in the form of resilient detents are provided on the end walls and the side walls to lock the walls together when the container is in the erected condition. The locking formations are conventional and will not be described in detail.
The upper edges of the side walls 904 and the end walls 906 are designed to receive the edges of the base of a similar container when the containers are stacked in an erected, column stacked condition. The edges of the walls and the base may be provided with complementary locking formations 912, to prevent relative movement of the stacked containers.
Each of the end walls 906 carries a retractable stacking element 916, that may be deployed to allow stacking with a nestable container. The retractable stacking element 916 is shown in cross-section in
A spring element 922 comprising a flexible tab is provided at the upper edge of each side wall flange 908. When the container is in an erected condition, the spring element 922 engages the support bar 916 and urges it downwards into the deployed position. The support bar 916 may however be rotated back to the retracted position against the resilience of the spring element 922, for example to allow automatic filling of the container.
The ends 930 of the support bar 916 extend outwards beyond the side edges of the end wall 906. Curved grooves 932 are formed on the inner surfaces of the side walls 904 to accommodate the bar ends 930 and allow folding of the end wall 906. At the upper ends of the grooves 932 support elements 934 are provided, which engage the bar ends 930 when the end wall 906 is erected, to help support the bar 916 when it is carrying the weight of a stacked container.
In use, when the container is in an erected condition, the stacking elements 916 automatically adopt the deployed condition as shown in
In order to fold the container, the end walls 906 are collapsed first and laid flat against the base 902. The locking formations 910a,b are such that they can be released simply by pressing on the end walls 906. As the support bars 916 engage the base, they are rotated back to the retracted position as shown in
Erecting the collapsed container for use is simply a reverse of the procedure described above. The side walls 904 are lifted first, followed by the end walls 906, which are locked into position by the locking formations 910a,b. As the end walls 906 are lifted, the stacking elements 916 deploy automatically, under the force of the resilient spring elements 922.
The ninth container described above provides a number of important advantages over the prior art. First, because the end walls 906 have to be folded before the side walls 904, the side walls 904 cannot easily collapse during a washing process. This makes the process more reliable. Further, because the stacking elements 916 do not protrude far into the open mouth of the container, they do not significantly restrict access to the goods in the container. The stacking elements are deployed and retracted automatically, avoiding the need for a laborious manual operation. The risk of damage to the goods through failure to deploy the stacking bars is also avoided.
The container is also suitable for automatic filling owing to the small intrusion of the stacking elements into the mouth of the container and the fact that if necessary the stacking elements can be easily retracted against the resilient bias of the spring elements during the filling operation. The stacking elements also allow slide stacking from the sides of the container and they help to support the side walls in the erected condition. Finally, when the container is in a collapsed condition, it occupies less than 25% of the volume when it is in an erected condition, thereby providing greater economies in shipping costs.
Claims
1. A collapsible container that may be configured in a collapsed condition or an erected condition, including a base and a plurality of walls that are pivotally attached to the base and arranged to lie substantially parallel with the base when collapsed and to stand substantially perpendicular to the base when erected, said walls having free edges that define a mouth when the container is an erected condition, and at least one stacking element carried by one of said walls and located towards a free edge of said carrying wall for supporting the base of a second container stacked on the collapsible container, wherein the plurality of walls include two shorter walls that lie adjacent the base when collapsed and two longer walls that overlie the shorter walls when collapsed.
2. A collapsible container according to claim 1, wherein the length of the shorter walls is less than the separation of the erected longer walls, whereby the shorter walls can pivot between the erected longer walls.
3. A collapsible container according to claim 1, including a pair of stacking elements carried by an opposed pair of walls.
4. A collapsible container according to claim 1, in which the stacking element is pivotally attached to the carrying wall and is constructed and arranged to be configured in a deployed condition for stacking in which it extends at least partially into the mouth of the container, or a retracted condition in which it is withdrawn from the mouth of the container.
5. A collapsible container according to claim 4, in which the stacking element is pivotally attached to an inner face of the carrying wall
6. A collapsible container according to claim 5, in which the stacking element is constructed and arranged to retract into a recess in the wall.
7. A collapsible container according to claim 4, in which the stacking element is pivotally attached to an upper edge of the carrying wall.
8. A collapsible container according to claim 7, in which the stacking element is constructed and arranged to retract to an upright position in which it extends upwards from the upper edge of the carrying wall.
9. A collapsible container according to claim 4, in which the stacking element is constructed and arranged to deploy automatically when the container is erected, and to retract when the container is collapsed.
10. A collapsible container according to claim 9, in which the stacking element is constructed and arranged to deploy under gravity.
11. A collapsible container according to claim 9, including resilient biasing means to cause deployment.
12. A collapsible container according to claim 11, in which the resilient biasing means is constructed and arranged to bias the stacking element when the container is in an erected condition, and to apply no bias when the container is collapsed.
13. A collapsible container according to claim 12, in which the resilient biasing means is constructed and arranged to engage a support element on a wall adjacent the carrying wall when the container is in an erected condition.
14. A collapsible container according to claim 12, in which the resilient biasing means is provided on a wall adjacent the carrying wall.
15. A collapsible container according to claim 4, in which the stacking element includes end portions that are constructed and arranged so that when deployed they engage and support adjacent walls of the erected container.
16. A collapsible container according to claim 4, in which the stacking element extends along substantially the entire length of the carrying wall.
17. A collapsible container according to claim 4, in which stacking elements are located towards the ends of the longer walls.
18. A collapsible container according to claim 4, in which the stacking element is pivotally attached to a shorter wall.
19. A collapsible container according to claim 4, in which the stacking element is pivotally attached to a longer wall.
20. A collapsible container according to claim 1, in which the stacking element is immovably attached to an inner face of the carrying wall.
21. A collapsible container according to claim 20, in which the stacking element is attached to a longer wall.
22. A collapsible container according to claim 21, in which the stacking element extends along substantially the entire length of a longer wall.
23. A collapsible container according to claim 21, in which stacking elements are located towards the ends of a longer wall.
24. A collapsible container according to claim 4, in which the stacking element is pivotally attached to the free edge of the carrying wall and is constructed and arranged to be configured in a deployed condition for stacking in which it extends inwards from the wall, or a retracted condition in which it is located against an outer face of the wall.
25. A collapsible container according to claim 24, in which the stacking element is pivotally attached to a shorter wall.
26. A collapsible container according to claim 25, in which the stacking element includes locking elements that are constructed and arranged to engage the longer walls when deployed.
Type: Application
Filed: Oct 27, 2006
Publication Date: Jun 7, 2007
Inventor: Andrew Cope (Essington)
Application Number: 11/588,447
International Classification: B65D 6/00 (20060101);