SINGLE USE APPLICATOR
A single-use applicator for amorphous substances comprising a base panel impermeable to the amorphous substance, a frame secured to the base panel, an amorphous substance deposited about the frame, and a thin, flexible cover that is unaffected by the amorphous substance and secured to the base panel to seal the amorphous substance layer in an enclosed space.
The present application is a continuation-in-part application of application Ser. No. 11/300,389, filed Dec. 14, 2005 for SINGLE USE APPLICATOR in the names of Nicholas Powley and Tara Einis.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNot Applicable
REFERENCE TO A SEQUENCE LISTING, A TABLE, OR A COMPUTER PROGRAM LISTING COMPACT DISK APPENDIXNot Applicable
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates to product applicators, more specifically, to applicators for greasy and/or powdered solids and amorphous substances such as deodorants, antiperspirants, lotions, lubricants, skin care cosmetics, medications, ointments, suntan lotions, and paints.
2. Description of the Related Art
The purpose of an applicator is to provide a user with a method for applying a specific and/or limited amount of a substance that is difficult or messy to handle, or that requires special packaging. Deodorants and antiperspirants, creams, lotions, lubricants, and skin care medications are examples of the former and a two-part epoxy is an example of the later. Current applicators are typically made without regard to portability, disposability, and single-use application. These relatively large storage containers/applicators are inconvenient for people needing to travel with the applicator or only requiring a limited amount of the substance on a single occasion. Existing single-use applicators are expensive to manufacture and often contain moving parts. Some currently available single-use packages for these substances work well for portability, but lack a tidy means for substance application.
BRIEF SUMMARY OF THE INVENTIONAn object of the present invention is to provide a portable, disposable, single-use applicator for amorphous substances and the like.
The single-use applicator of the present invention has a layer of retentive material bonded to one side of a base panel. The retentive material is suffused with an amorphous substance and sealing under a cover. The applicator is intended for use with creams, gels, powders, and other amorphous substances.
The area of the base panel to which the retentive material is adhered is impervious to the substance. The percentage of the base panel that holds the substance can be any proportion of the overall panel. Preferred materials include synthetic resin films and metal foils. Optionally, the base panel includes a handle that projects out from the base panel. Optionally, the base panel includes textured surfaces and/or imprinted graphics, words, or logos.
The retentive layer is composed of a porous material that can retain the substance without substantial product loss, but expels the substance when used in its intended manner. The retentive layer material depends on the substance and holds enough for at least one use. The method for bonding the retentive material to the base panel depends upon the materials and is accomplished by well-known adhesive techniques.
Semi-solid substances can be applied to the base panel using a tray or frame. The tray or frame is attached to the base panel. The substance is deposited into the tray or about the frame.
After the retentive layer is suffused with the substance, it is sealed with a removable cover. The cover is preferably composed of a foil of metal such as an aluminum alloy, a plastic, a laminate of metal and plastic, paper, or recycled materials. The adhesive is strong enough to maintain a hermetic seal, but weak enough so that the cover can be manually peeled from the base panel. Optionally, the base panel and cover are a single sheet and the cover is delimited by folding the sheet over.
Optionally, the applicator is supplied with a removable adhesive on its outer surface to attach it to another package.
Other objects of the present invention will become apparent in light of the following drawings and detailed description of the invention.
BRIEF DESCRIPTION OF THE DRAWINGSFor a fuller understanding of the nature and object of the present invention, reference is made to the accompanying drawings, wherein:
The single use applicator 10 of the present invention is constructed by bonding a layer of retentive material 14 to one side of a base panel 12, suffusing the retentive material 14 with an amorphous substance 30, and sealing the retentive material 14 under a cover 16 so that the substance 30 remains in the retentive material 14 and free from contamination. Alternatively, the amorphous substance 30 is applied directly to one side of the base panel 12. The applicator 10 is intended for use with creams, gels, powders, and other amorphous substances.
The base panel 12 is a sheet composed of materials that are flexible, semi-rigid, or rigid. The area 26 to which the retentive material 14 is adhered is non-porous, not wettable by water, and is insoluble in water and the substance 30.
Typical flexible, impermeable sheets are synthetic resin films. These resin films include polyolefins and polyvinyl copolymers, such as polyethylene, polypropylene, polybutylene, polyvinyl acetate, polyvinyl chloride, polyvinylchloride-vinylidene chloride and the like. The chlorinated polyvinyl copolymers are highly resistant to degradation caused by exposure to either water- or alcohol-based fluids. The base panel 12 may also be composed of metal foils such as an aluminum alloy, a plastic, or a laminate of metal and plastic. A base panel 12 made from these materials is flexible, has strength characteristics sufficient to resist tearing and piercing under normal manufacturing and handling stresses, is nonwettable by water, and can be sterilized and colored. The preferred thickness of the base panel 12 is from about 0.5 mils to about 80 mils.
Optionally, the base panel 12 extends beyond the retentive material attachment area 26 to form a handle 28. Optionally, the handle 28 and/or the surface 20 of the base panel 12 opposite that of the retentive layer 14 may include textured surfaces, grips extending from the surface, and/or imprinted graphics, words, or logos.
The retentive layer 14 is composed of a porous material, such as gauze cotton, prepared cotton, other organic fibers such as wood fibers, rayon, open-meshed cloth of varying degrees of fineness, woven and non-woven synthetic fibers, and foamed polymers such as polyurethane. These materials maintain their integrity when moistened. The retentive layer 14 is sufficiently retentive to store and apply a useable amount of substance 30. The retentive layer 14 is able to contain the substance 30 without extensive or substantial product loss (i.e., dripping), but expels the substance 30 when the proper pressure is applied or used in its intended manner.
Typically, the thickness of the retentive layer 14 depends upon the material and surface area of the applicator 10. Different materials are used appropriately for the application of various substances 30. The retentive layer 14 holds enough substance 30 for at least one use/application. The actual amount that the retentive layer 14 holds depends upon the substance 30 and the amount necessary to perform its function adequately, and will typically be in 1 to 10 ml range. For example, when the substance 30 is a deodorant, the retentive layer 14 will be able to hold 1 to 10 ml of the deodorant.
The method for bonding the retentive material 14 to the base panel 12 depends upon the materials of which the base panel 12 and retentive layer 14 are made, and is accomplished by standard techniques well-known in the art of adhesives. The bond is resistant to degradation caused by exposure to the substance 30. To achieve a good bond, it is a common practice to first degrease or rinse the retentive layer surface 18 of the base panel 12 by an organic solvent such as acetone or methyl ethyl acetone. Degreasing prepares the surface 18 for bonding.
Because the preferred retentive materials are porous, capable of absorbing liquefied polymers, and allow the evaporation of vapor, most of the standard joining methods using adhesives with or without solvents can be used. A preferred method for joining the base panel 12 to the retentive layer 14 is to apply a thin coat of a molten polyolefin, such as polyethylene, polypropylene, or polybutylene, onto the retentive layer surface 18 by extrusion, apply the retentive layer 14 contiguously to the retentive layer surface 18, and press them together before the coat solidifies. Alternatively, instead of applying a thin coat of polyolefin by extrusion, the standard rolling technique of direct gravure can be used to print the thin coat to selected areas of the retentive layer surface 18. Optionally, the retentive layer 14 is precoated with a polymer. The molten polyolefin absorbed into the retentive layer 14 will anchor to the base panel 12 and, when cooled, will bind the retentive layer 14 and the base panel 12 together.
Alternatively, the retentive layer 14 is joined to the base panel 12 by applying a solid powder polyolefin to the retentive layer surface 18 of the base panel 12, placing the retentive layer 14 on top of the powder, and subjecting the two to a high-pressure heat seal.
Alternatively, as shown in
Semi-solid substances, such as wipe-on deodorants, can be applied to the base panel 12 using a tray 32, as shown in
Semi-solid substances can be also applied to the base panel 12 using a frame 34, as shown in
After the retentive layer 14 is suffused with the substance 30, it is sealed into an enclosed space 22 between the base panel 12 and a removable cover 16. The space 22 is hermetic so that the retentive layer 14 remains moist and uncontaminated by external agents. The space 22 remains hermetic for an extended period of time that represents the shelf life of the applicator 10, which includes the period of time from the installation of the cover 16, through transportation and storage, to use, when the cover 16 is removed. The cover 16 can be large or small enough to cover the base panel 12 in its entirety or any portion thereof.
The cover 16 is a planar sheet that is preferably composed of a foil of metal such as an aluminum alloy, a plastic, or a laminate of metal and plastic. Alternatively, the cover 16 can be composed of paper or recycled materials, and/or can be coated. The cover 16 is robust enough to maintain integrity while being subjected to normal stresses throughout transportation, storage, and handling. The cover 16 is unaffected by water and the substance 30 during the shelf life of the applicator 10.
The adhesive used to adhere the cover 16 to the base panel 12 is strong enough to maintain the hermetic seal, but weak enough so that a small amount of tensional stress, such as that caused by manually peeling the cover 16 from the base panel 12, will cause the adhesive to fracture, allowing the cover 16 to be separated from the base panel 12. The adhesive is unaffected by water and the substance 30 during the shelf life of the applicator 10. Adhesive materials include urethanes and polyurethanes.
The embodiment 80 of
The embodiment of
The embodiment of
The present invention contemplates that the applicator 10 may be removably adhered to other packages, as shown in
Optionally, the adhesive may be re-sealable to enable multiple uses of the applicator 10. Resealable adhesives materials include acrylics.
Optionally, the cover 16 is vacuum-sealed to alleviate the need for strong adhesives that would prevent easy removal of the cover.
Optionally, as shown in
Optionally, the cover 16 may include textured surfaces and/or imprinted graphics, words, or logos. The printed graphics may include postage.
Optionally, the applicator 10 is encased in a foil or plastic pouch for increased protection, marketing/product design, and/or ease of transportation.
Optionally, the applicator 10 is tessellated for ease of manufacturing and distribution.
Thus it has been shown and described an applicator which satisfies the objects set forth above.
Since certain changes may be made in the present disclosure without departing from the scope of the present invention, it is intended that all matter described in the foregoing specification and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense.
Claims
1. An applicator for an amorphous substance comprising:
- (a) a base panel that is impermeable to said amorphous substance;
- (b) a frame attached to said base panel;
- (c) said amorphous substance deposited on said frame;
- (d) a cover composed of a thin, flexible sheet that is unaffected by said amorphous substance;
- (e) a cover securing means for securing said cover to said base panel such that said frame and amorphous substance are enclosed in a closed space between said base panel and said cover, said cover securing means having a tensional stress resistance that permits manual removable of said cover from said base panel.
2. The applicator of claim 1 wherein said frame is embedded within said amorphous substance.
3. The applicator of claim 1 wherein said frame is a thin plastic.
4. The applicator of claim 1 wherein said base panel includes a handle.
5. The applicator of claim 1 wherein said base panel and cover are comprised of a single, contiguous sheet.
6. The applicator of claim 1 wherein said cover includes a finger tab to facilitate removal.
7. The applicator of claim 1 wherein said base panel and/or said cover is adapted to receive graphics.
8. The applicator of claim 1 wherein said base panel and/or cover is textured.
9. An applicator for an amorphous substance comprising:
- (a) a base panel that is impermeable to said amorphous substance, said base panel having a handle;
- (b) a thin, plastic frame attached to said base panel;
- (c) said amorphous substance deposited about said frame such that said frame is embedded in said substance;
- (d) a cover composed of a thin, flexible sheet that is unaffected by said amorphous substance, said cover having a finger tab to facilitate removal;
- (e) a cover securing means for securing said cover to said base panel such that said frame and amorphous substance are enclosed in a closed space between said base panel and said cover, said cover securing means having a tensional stress resistance that permits manual removable of said cover from said base panel.
10. The applicator of claim 9 wherein said base panel and cover are comprised of a single, contiguous sheet.
11. The applicator of claim 9 wherein said base panel and/or said cover is adapted to receive graphics.
12. The applicator of claim 9 wherein said base panel and/or cover is textured.
13. A method of producing an applicator for an amorphous substance comprising the steps of:
- (a) providing a base panel that is impermeable to said amorphous substance;
- (b) attached a frame to said base panel;
- (c) depositing said amorphous substance on said frame;
- (d) securing a cover that is composed of a thin, flexible sheet that is unaffected by said amorphous substance to said base panel such that said frame and amorphous substance is contained within a closed space between said base panel and said cover, said cover securing means having a tensional stress resistance that permits manual removable of said cover from said base panel.
14. The method of claim 13 wherein said amorphous substance is deposited about said frame such that said frame is embedded within said amorphous substance.
15. The method of claim 13 wherein said frame is a thin plastic.
16. The method of claim 13 wherein said base panel is provided with a handle.
17. The method of claim 13 wherein said base panel and cover are comprised of a single, contiguous sheet.
18. The method of claim 13 wherein said cover is provided with a finger tab to facilitate removal.
19. The method of claim 13 further comprising imprinting graphics on said base panel and/or said cover.
20. The method of claim 13 further comprising texturing said base panel and/or said cover.
Type: Application
Filed: Dec 14, 2006
Publication Date: Jun 14, 2007
Applicant: APPLICABILITY, INC. (Saint Paul, MN)
Inventors: Nicholas Powley (Saint Paul, MN), Tara Einis (Philadelphia, PA)
Application Number: 11/610,643
International Classification: A47L 13/17 (20060101);