COOLING CONTAINER ASSEMBLY
A passive cooling container assembly for keeping food cool is disclosed. The assembly comprises an outer, thermally-insulating shell and an inner, thermally-conductive shell nested into and possibly affixed to the outer shell. The inner shell has a recessed volume at a bottom of the inner shell. A removable cold disk is provided and is configured to rest within the recessed volume of the inner shell. The cold disk comprises a material which may be thermally cooled and permanently encapsulated within a casing. The cooling container assembly also includes a removable food container capable of being nested into the inner shell. Optionally, a removable lid is also provided which fits onto the food container.
This U.S. patent application claims priority to and the benefit of Provisional U.S. Patent Application Ser. No. 60/725,463 filed on Oct. 11, 2005, and Provisional U.S. Patent Application Ser. No. 60/760,487 filed on Jan. 20, 2006.
TECHNICAL FIELDCertain embodiments of the present invention relate to cooling containers. More particularly, certain embodiments of the present invention relate to a nested, passive cooling container assembly which uses a cold disk for keeping food cool within the container assembly.
BACKGROUND OF THE INVENTIONVarious types of food containers exist which attempt to keep food cool and/or warm in various ways. For example, U.S. Pat. No. 5,701,757 describes a portable food refrigeration system. The system includes an outer pan constructed from a rigid insulating material and including at least one handle secured to the upper exterior portion. The system also includes a gel pack removably positioned on the interior bottom surface and which is freezable. The system further includes an inner pan formed to a shape similar to the outer pan for retaining food an including at least one handle secured to the upper exterior portion. The inner pan is slidably positionable within the interior of the outer pan to produce a nested relationship between the inner and outer pans. One of the pans has a sealing protrusion located substantially adjacent to and along the upper edge of the one pan. The other pan has a sealing groove located substantially adjacent to and along the upper edge of the other pan such that, when the pans are placed in a nested relationship, the sealing groove and the sealing protrusion are moved into a mated condition. The mated condition of the sealing protrusion and the sealing groove forms a substantially air tight barrier and resists movement of the inner pan out of the nested relationship with the outer pan.
U.S. Pat. No. 5,579,946 describes a food container including a bowl having a double-wall structure, including an interior wall made of metal material and an exterior wall made of plastic material. The interior wall defines an interior chamber and has a bottom wall portion and a sidewall portion. The sidewall portion is integrally formed with and extends upwardly from the bottom wall portion and has a tapered upper lip. The exterior wall has a bottom wall portion and a sidewall portion. The sidewall portion is integrally formed with and extends upward from the bottom wall portion and has an upper rim. The exterior and interior walls are positioned substantially parallel to each other and are spaced apart. The tapered upper lip of the interior wall is air-tightly connected to the upper rim of the exterior wall, thereby forming a top edge of the bowl and a sealed chamber between the interior and exterior walls. A lid is sized to span the top edge of the bowl for covering the interior chamber of the bowl. The lid has a double-wall structure including a bottom wall made of metal material and a top wall made of plastic material. The top and bottom walls of the lid each have a circumferential edge. The top and bottom walls are positioned in a substantially parallel and spaced apart relationship. The circumferential edge of the top wall is air-tightly connected to the circumferential edge of the bottom wall, thereby forming a sealed chamber between the top and bottom walls. The interior wall of the bowl and the bottom wall of the lid are polished for substantially reducing and preventing heat radiation. The sealed chamber of the bowl and the sealed chamber of the lid substantially reduce and prevent heat conduction. The tapered upper lip of the interior wall of the bowl substantially reduces and prevents heat convection. The container is able to keep food warm for an extended period of time.
U.S. Pat. No. 6,434,970 describes a plate comprising a substantially curved surface having a recess formed in the center of the surface. A reusable cold disk is provided in the recess. A removable cover is also provided to form an empty space between the cover made of a cylindrical main body with a closed top and an open bottom, and the surface of the plate. The top of the cover is provided with a depression in which a reusable cold disk is placed.
U.S. Pat. No. Re. 35,437 describes a container for milk and cereal comprising a milk reservoir having an opening and a resealable fluid-tight cap means removably secured over the opening. There is at least one freeze pack adjacent to the milk reservoir and filled with a freezable substance, and a cereal compartment adjacent to the milk reservoir and having an opening and a cover removably secured over the cereal compartment opening. At least one valve is interposed between the milk reservoir and the cereal compartment. The valve has a closed positioned for keeping the milk and cereal separate and an open position for allowing the milk to enter the cereal compartment.
Further limitations and disadvantages of conventional, traditional, and proposed approaches will become apparent to one of skill in the art, through comparison of such systems and methods with the present invention as set forth in the remainder of the present application with reference to the drawings.
BRIEF SUMMARY OF THE INVENTIONAn embodiment of the present invention comprises a cooling container assembly. The cooling container assembly includes a thermally-insulating outer shell and a thermally-conductive inner shell configured to nest within the outer shell. The inner shell has a recessed volume at a bottom portion of the inner shell. The cooling container assembly further includes a removable cold disk configured to rest within the recessed volume of the inner shell. The cold disk comprises a chillable, freezable, or activatable material. The cooling container assembly also includes a removable food container configured to nest within the inner shell.
Another embodiment of the present invention comprises a method of assembling a cooling container. The method includes nesting a thermally-conductive inner shell into a thermally-insulating outer shell. The method further includes placing a removable cold disk into a recessed volume at a bottom portion of the inner shell. The method also includes nesting a removable food container into the inner shell over the cold disk.
A further embodiment of the present invention comprises a method of keeping food cool. The method includes chilling, freezing, or activating a removable cold disk. The method further includes placing the food into a removable food container and chilling the food in the removable food container. The method also includes placing the cold disk into a recessed volume at a bottom portion of a thermally-conductive inner shell that is nested into a thermally-insulating outer shell. The method further includes nesting the chilled food container, containing the chilled food, into the inner shell.
Yet another embodiment of the present invention comprises a cooling container assembly including an outer, thermally-insulating shell and a thermally-conductive inner shell which is nested into and affixed to the outer shell. The inner shell has a recessed volume at a bottom of the shell. A removable cold disk is configured to rest, unattached, within the recessed volume of the inner shell. The cold disk comprises a material, capable of being chilled, frozen, or activated, which is permanently encapsulated within a casing made of, for example, metal or plastic. The assembly also comprises a removable food container capable of being nested into the inner shell without forming an air-tight seal or a liquid-tight seal between the food container and the inner shell. A removable lid which fits onto the food container is also optionally provided. The lid is not a double-walled structure with an insulating air gap or vacuum gap in between.
These and other advantages and novel features of the present invention, as well as details of an illustrated embodiment thereof, will be more fully understood from the following description and drawings.
BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
Permanent attachment of the inner shell 120 to the outer shell 110 may be accomplished by means of an adhesive, for example, or some other permanent fastening means. Removably attached, as used herein, may mean that the inner shell 120 is simply resting within the outer shell 110 due to the force of gravity. Alternatively, removably attached may mean that there is a means for fastening the inner shell 120 within the outer shell 110 such that the inner shell 120 may be easily de-fastened from the outer shell 110 (e.g., via a snap-on means).
There may be at least one layer or volume of air (or some other gas), for example, between at least a portion of the inner shell 120 and at least a portion of the outer shell 110 for insulating purposes. Alternatively, there may be at least one vacuum gap between at least a portion of the inner shell 120 and at least a portion of the outer shell 110 for insulating purposes. Some other insulating material (e.g., an insulating foam material) may be configured between the outer shell 110 and the inner shell 120 instead, in accordance with an alternative embodiment of the present invention. The outer shell 110 may comprise a thermally-insulating plastic material, for example, and the inner shell 120 may comprise a thermally-conductive metal such as aluminum, for example. The outer shell 110 may be at least partially transparent or may be opaque, having at least one color, for example.
The inner shell 120 includes a recessed volume 125 (see
Even though the term disk is used herein, the shape of the cold disk 130 may be any convenient shape for fitting into the recessed volume 125 of the inner shell 120. The cold disk 130 fits into and rests within the recessed volume 125 such that the cold disk 130 makes thermally-conductive contact with the inner shell 120. As a result, cold is conducted up the walls of the metal (e.g., aluminum) inner shell 120. The cold disk 130 is easily removable from the inner shell 120 either by tipping the inner shell 120 (and connected outer shell 110) upside down, or by using ones fingers to insert into notches in the sides or top of the cold disk 130 and pulling the cold disk out of the recessed volume. As an alternative, the notches may be in the inner shell 120 adjacent to the cold disk 130. As a result, the cold disk 130 may be removed from the assembly 100 and placed in, for example, a freezer for freezing. Alternatively, the cold disk may comprise a disposable chemical pack that, when activated, cools down. The disposable chemical pack is a consumable product that may be thrown away once the pack has been exhausted.
Chemical packs may be activated in various ways. For example, some chemical packs are activated by shaking or squeezing. Other chemical packs are activated by allowing oxygen to react with the chemical substance within the pack. A chemical reaction allows heat to be absorbed, resulting in cooling.
The assembly 100 further includes a removable inner bowl or food container 140 made out of, for example, a stainless steel material for holding food. The bowl 140 is configured to fit into the inner shell 120 in a nested manner without forming a seal between the bowl 140 and the inner shell 120. As a result, the food is kept cool by at least the thermally conductive inner shell 120 which is in thermal contact with the cold disk 130. It is desirable to cool the food to a desired temperature (e.g., in a refrigerator) before placing the food in the assembly 100. The desired temperature may be a temperature at which the food is to be served, or may be a temperature cooler than that.
As an option, the assembly 100 further includes a removable lid (e.g., a plastic lid) 150 which fits over top of the bowl 140 and may be snapped onto the bowl 140. The lid may be a thermally-insulating lid. However, the lid may not be a double-walled structure with an insulating air-gap or vacuum gap in between. Instead, the lid may be a single, solid thermally-insulating material (e.g., plastic), in accordance with an embodiment of the present invention. The overall dimensions of the container assembly 100 may range from being very deep and bowl-shaped to being very flat and shallow, such as described in the second and third embodiments herein. In general, any shape may be accommodated (e.g., round and deep, or rectangular and flat).
In a typical configuration, the removable food container 140 includes a rim 145 circumscribing an upper edge of the food container 140. The lid 150 is capable of being snapped onto the rim 145 to enclose any food which is placed within the food container 140. In accordance with an embodiment of the present invention, the lid 150 is at least partially transparent in order to see any food inside the food container 140. In accordance with another embodiment of the present invention, the lid 150 is opaque.
Therefore, in accordance with various embodiments of the present invention, the nested configuration 100 with the cold disk 130 provides an environment in which food may stay cold longer. The assembly 100 is a passive cooling container assembly. That is, there are no active components requiring power to keep the food cool. The cold disk, the insulating materials, and the thermally conductive materials in the nested configuration provide the ability to keep the food cool for a longer period of time.
The inner shell 220 includes a recessed volume to accept a chilled or frozen cold disk 230. Again, the cold disk 230 may comprise, for example, frozen water permanently encapsulated in a disk-shaped plastic, a soft gel pack permanently fitted into an aluminum casing, for example, or any other encapsulated material that may be chilled, frozen, or activated. The cold disk 230 fits into and rests within the recessed volume such that the cold disk 230 makes thermally conductive contact with the inner shell 220. As a result, cold is conducted up the walls of the inner aluminum shell 220. The cold disk 230 is easily removable from the inner shell 220 either by tipping the inner shell 220 (and connected outer shell 210) upside down, or by using ones fingers to insert into notches in the sides or top of the cold disk 230 and pulling the cold disk out of the recessed volume. Again, the notches may be in the inner shell 220 adjacent to the cold disk 230. As a result, the cold disk 230 may be removed from the assembly 200 and placed in a freezer for freezing.
The assembly 200 further includes a removable inner platter or food container 240 made out of, for example, stainless steel for holding food. The platter 240 fits into the inner shell 220 in a nested manner without forming a seal between the platter 240 and the inner shell 220. As a result, the food is kept cool by at least the thermally conductive inner shell 220 which is in thermal contact with the cold disk 230. It is desirable to cool the food to a desired temperature (e.g., in a refrigerator) before placing the food in the assembly 200.
In accordance with various alternative embodiments of the present invention, the food could be chilled by itself (e.g., in a refrigerator), without being in the removable food container when being chilled. The food container may or may not be separately chilled. Also, the inner shell (with or without the outer shell) could be chilled before assembling the cooling container assembly for use. Furthermore, the nested combination of the outer shell, the inner shell, and the food container could be chilled before placing the cold disk in the recessed volume of the inner shell and before placing food in the food container. Other methods of pre-chilling various elements of the cooling container assembly may be possible as well.
Temperatures at a first point “B” (plots 1121 and 1131) were measured about a half inch down within the applesauce over the cold disk. Temperatures at a second point “F” (plots 1122 and 1132) were measured about a half inch down within the applesauce about half way between the center of the food container 240 and the rim of the food container 240. Temperatures at a third point “H” (plots 1123 and 1133) were measured near the rim of the food container 240 about a half inch down within the applesauce.
As can be seen from the graph 1100, a significant temperature gap 1140 develops between the applesauce in the first food container and the applesauce in the second food container of the present invention. The temperature gap 1140 illustrates the cool-preserving capability of the assembly 200 when in the nested configuration with the cold disk 230 compared to not being in the nested configuration with the cold disk. Again, neither the first nor the second food containers 240 had a lid during these measurements.
In summary, embodiments of the present invention provide a passive cooling container assembly comprising a nested structure of an outer shell, an inner shell, a cold disk, a food container, and, optionally, a lid which allows food to remain cooler longer.
While the invention has been described with reference to certain embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims
1. A cooling container assembly, said assembly comprising:
- a thermally-insulating outer shell;
- a thermally-conductive inner shell configured to nest within said outer shell, said inner shell having a recessed volume at a bottom portion of said inner shell;
- a removable cold disk configured to rest within said recessed volume of said inner shell, said cold disk comprising a chillable, freezable, or activatable material; and
- a removable food container configured to nest within said inner shell.
2. The cooling container assembly of claim 1 wherein said removable food container includes a rim circumscribing an upper edge of said removable food container.
3. The cooling container assembly of claim 2 further comprising a lid capable of being snapped onto said rim of said removable food container, wherein said lid is not a double-walled structure with an insulating air gap or vacuum gap therebetween.
4. The cooling container assembly of claim 1 wherein there are no handles attached to or integrated into any portion of said assembly.
5. The cooling container assembly of claim 1 further comprising at least one volume of gas between at least one portion of said thermally-insulating outer shell and at least one portion of said thermally-conductive inner shell.
6. The cooling container assembly of claim 1 further comprising at least one vacuum gap between at least one portion of said thermally-insulating outer shell and at least one portion of said thermally-conductive inner shell.
7. The cooling container assembly of claim 1 wherein said chillable, freezable, or activatable material of said cold disk includes at least one of water, a gel material, a liquid material, a solid material, a semi-solid material, and an alcohol-based liquid.
8. The cooling container assembly of claim 1 wherein said removable cold disk further comprises a casing permanently encapsulating said chillable, freezable, or activatable material.
9. The cooling container assembly of claim 8 wherein said casing of said cold disk comprises at least one of a plastic material and an aluminum material.
10. The cooling container assembly of claim 1 wherein said thermally-insulating outer shell comprises a thermally-insulating plastic material.
11. The cooling container assembly of claim 1 wherein said thermally-insulating outer shell is opaque.
12. The cooling container assembly of claim 1 wherein said thermally-insulating outer shell is at least partially transparent.
13. The cooling container assembly of claim 1 wherein said thermally-conductive inner shell comprises an aluminum material.
14. The cooling container assembly of claim 1 wherein said removable food container comprises a stainless steel material.
15. The cooling container assembly of claim 1 wherein said thermally-conductive inner shell is permanently affixed to said thermally-insulating outer shell.
16. The cooling container assembly of claim 1 wherein said thermally-conductive inner shell is removable from said thermally-insulating outer shell.
17. A method of assembling a cooling container, said method comprising:
- nesting a thermally-conductive inner shell into a thermally-insulating outer shell;
- placing a removable cold disk into a recessed volume at a bottom portion of said inner shell; and
- nesting a removable food container into said inner shell over said cold disk.
18. The method of claim 17 further comprising snapping a removable lid onto said removable food container, wherein said lid is not a double-walled structure with an insulating air gap or vacuum gap therebetween.
19. A method of keeping food cool, said method comprising:
- chilling, freezing, or activating a removable cold disk;
- placing said food into a removable food container and chilling said food in said removable food container;
- placing said cold disk into a recessed volume at a bottom portion of a thermally-conductive inner shell that is nested into a thermally-insulating outer shell; and
- nesting said chilled food container, containing said chilled food, into said inner shell.
20. The method of claim 19 further comprising snapping a removable lid onto said removable food container, wherein said lid is not a double-walled structure with an insulating air gap or vacuum gap therebetween.
Type: Application
Filed: Oct 6, 2006
Publication Date: Jun 28, 2007
Inventor: Pamela MOORE (Tallmadge, OH)
Application Number: 11/539,242
International Classification: F25D 3/08 (20060101);