MULTI-STAGE FLUID DELIVERY DEVICE AND METHOD
A fluid delivery device for delivering a substance to a patient by way of infusion delivers the preparation at a rate of flow which varies in steps from a substantially constant higher rate, to a stepped-down substantially constant lower rate or rates. The delivery device includes one or more reservoirs, and one or more Belleville springs for applying generally constant pressures to the substance contained in the reservoirs. Each reservoir will have a different constant pressure applied in a mid-range of operation. The reservoirs can be interconnected to each other and to an infusion device in a number of arrangements, including various manifolds and flow restrictors, such that the rate of flow is controlled in steps in accordance with the pressures applied by the springs of the plurality of reservoirs.
This application is a divisional application of U.S. application Ser. No. 10/396,719, filed Mar. 26, 2003 which claims the benefit under 35 U.S.C. § 119(e) of U.S. provisional patent application Ser. No. 60/367,213, entitled “Multi-Stage Fluid Delivery Device”, filed Mar. 26, 2002, the entire contents each of which are incorporated herein by reference, in their respective entireties.
FIELD OF THE INVENTIONThe present invention relates to a system and method using fluid delivery devices to deliver a substance, for example, a therapeutic fluid material, to a patient by infusion, and more particularly, to a device in which the flow rate is automatically adjusted from an initial high rate to one or more stepped-down lower flow rates.
BACKGROUND OF THE INVENTIONWhen medicinal doses are delivered to patients by infusion, it is sometimes desirable to deliver the medicinal dose at an initially high rate and then deliver the remaining dose at one or more stepped-down lower rates. For example, it is typically desirable for an initial flow for drug infusion to be substantially higher than the desired therapeutic rate, so as to rapidly increase the blood concentration into the desired therapeutic range. This initial high rate of flow is called the “bolus rate”. Once the drug concentration has been increased into the therapeutic range, the flow rate is dropped to the rate necessary to maintain the concentration of the drug in the therapeutic range. This latter flow rate is called the “basal rate”.
Prior to the present invention described below, to achieve a stepped adjustment of the flow rate automatically, an infusion device with an electronically-controlled pump was required. Accordingly, there is a need for a non-electronic infusion device of a simple mechanical construction which does not require a pump, and which can automatically deliver drugs to a patient by way of infusion at an initial high infusion rate, followed by one or more stepped-down lower infusion rates.
SUMMARY OF THE INVENTIONA drug delivery apparatus, according to the present invention, comprises a non-electronic, ambulatory, disposable system that provides, during a delivery operation, at least one step decrease in flow rate of a fluid under pressure from a reservoir system. The pressure on the fluid is provided by at least one constant force spring acting on the fluid in at least one of the reservoirs. The fluid, under pressure, passes through a flow restrictor on its way to any number of suitable patient delivery devices, such as a needle device or catheter.
Different spring forces are applied to the reservoir system. In the illustrated embodiments, at least one constant force spring is associated with each of the reservoirs, each constant force spring applying a force different from the constant force applied by one or more other constant force springs. In the illustrated embodiments, the constant force springs are Belleville springs.
The present invention is especially useful with needles, particularly microneedles, having ports in their sides.
BRIEF DESCRIPTION OF THE DRAWINGS
The embodiments of the present invention described below include an infusion device of a simple mechanical construction which does not require a pump, and which can automatically deliver drugs to a patient by way of infusion at an initial high infusion rate, followed by one or more stepped-down lower infusion rates. While the primary application of the invention will be to provide only two rates of flow, there are many applications in which several different flow rates may be desirable such as, for example, when the desired or target therapeutic rate decreases with time. In order to facilitate control of the rate of flow as well as the amount of drug delivered at the various rates, both the initial high rate of drug flow, as well as the one or more stepped-down rates of flow, are substantially constant.
In the fluid delivery device shown in
In the preferred embodiment, each of the reservoirs “A” through “N” is provided with at least one spring, which when actuated, will apply a force to the reservoir and pressurize the fluid contained therein. As shown in
In
In the preferred embodiment, one of the reservoirs, for example reservoir “A”, in the system of
Returning to
As the reservoir “A” empties, the spring of the reservoir “A” will eventually contract into the non-constant flow rate region “L”, as shown in
As described above, the system of the invention may comprise more than two reservoirs, but in the most useful application of the invention, only two flow rates are needed, in which case, the system of
In accordance with the preferred embodiment of the invention, the reservoirs are contained in a housing as shown in
The sectional view of the apparatus shown in
A first spring, such as a Belleville spring 35, is provided in the housing in the space between the reservoir 29 and the upper housing portion 15 and is adapted to engage the reservoir 29 when the apparatus is actuated. A second Belleville spring 37 is provided in the housing between the reservoir 31 and the shelf 25, and is adapted to engage the reservoir 31 when the apparatus is actuated.
Wedge shaped bosses 39 are provided on the underside of the top wall of the upper housing portion 15 positioned to engage the radially outer section of the top surface of the spring 35 when the apparatus is actuated and to force the spring 35 into engagement with the reservoir 29. There are four of the bosses 39, which are positioned at 90° intervals around the spring 35. The tabs 19 engage the radially outer section of the top surface of the spring 37 when the apparatus is being actuated to force the spring 37 in engagement with the reservoir 31.
Wedge shaped detents 41 extend radially inward from the bottom edge of the inner surface of the sidewalls of the housing upper portion 15 and are lodged in complementary shaped recesses 43 in the outer surface of the sidewall of the housing lower portion 33 when the apparatus is unactuated, and hold the apparatus stably in the unactuated state. The detents 41 slope inwardly from the bottom edge so that they easily slide out of the recesses 43 when the upper and lower housing portions 15 and 17 are compressed together.
A second set of detents 45 are provided on the inner sidewall of the upper housing portion 15 above and vertically aligned with the detents 41 and are adapted to lodge in the recesses 43 when the apparatus is compressed fully to the actuated state. The detents 45 upon lodging in the recesses 43 will hold the apparatus in the actuated state so as to prevent the apparatus from popping back to the unactuated state and prevent reuse of the apparatus.
When the device is actuated both of the springs 35 and 37 will undergo displacement from their unstressed state. One of the springs, for example the spring 35, will be displaced into its operating region “M” and apply a constant force to the fluid in the reservoir 29. The pressure in the reservoir 29 will be transmitted to the fluid in the reservoir 31 by the fluid connection between the reservoirs and cause the spring 37 to be displaced into its operating region “H”. Each reservoir shown generally at 29 and 31, includes at least one fluid connection that connects the reservoirs to a manifold which connects to an infusion device. In the embodiment shown, the manifold can contain a flow restrictor located between the manifold and the infusion device. The infusion device could be a needle which is hidden when the apparatus is unactuated and which is driven into the skin of the patient when the apparatus is actuated.
The resulting apparatus will produce a stepped rate of flow from a high rate to a low rate in the manner described above in connection with
In the above described systems, the reservoirs are connected to a common output connection or manifold as shown in
The embodiment of the invention illustrated in
When the system is actuated, the springs 53 and 55 are compressed to engage and apply forces to the reservoir. Upon actuation, the spring 53 is compressed into a mid-range “M”, and spring 55, having a different response characteristic, is forced into a high range “H” of operation. In this mid-range, the spring 53 is designed to apply greater force to the reservoir than the spring 55. As a result, the fluid within the reservoir 51 will be pressurized in accordance with the force applied to the reservoir by the spring 53, and the spring 55 will be displaced to its non-constant force region “H”.
When the device is actuated as shown in
In yet another embodiment of the present invention, instead of connecting the reservoirs through a common flow restrictor, each reservoir could be connected to the infusion device through separate flow restrictors. Some of the reservoirs may be arranged to connect to the infusion device through a common flow restrictor, while other reservoirs are connected to the infusion device through separate flow restrictors as shown in
When the reservoir 67 empties sufficiently to pass into the region “L” as shown in
The arrangement of
In still another embodiment of the present invention shown in
As shown in
In addition, the upper reservoir is connected by a fluid connection 101 to an outlet port 103, which is closed by septum 105. The fluid connection 101 defined in the body 81 can be made small enough to serve as a flow restrictor for fluid being dispensed from the reservoir. The septums 99 and 105 are self sealing and provide methods of introducing and dispensing fluid from the reservoirs of the device. The septums may be rubber or silicone, needle-puncturable membranes, or they may be more complex valve systems.
In operation the reservoirs of the device are filled through the fill-port 95 causing the film members 87 and 89 to inflate and engage the springs 92 and 93. This action causes the springs to be stressed so that they apply forces to the fluid contained in the reservoirs. As in the other embodiments described above, the spring forces applied by the two springs in their mid-ranges of operation may be different. For example, the spring 93 may be the stronger spring, such that when spring 93 is displaced to its mid-range of operation, the spring 92 is displaced to the region “H”. As a result, fluid will be dispensed through the outlet fluid connection 101 to an infusion device at a high constant initial rate controlled by the spring 93 and thereafter at a stepped down lower rate controlled by the spring 92.
The apparatus of
In still another embodiment, if separate fill ports are provided for each of the reservoirs and a separate fluid connection is provided between the two reservoirs, the upper and lower reservoir may be filled with different therapeutic preparations to be mixed upon infusion. The therapeutic preparation in the lower reservoir with the stronger spring will flow into and mix with the therapeutic preparation in the upper reservoir and the mixed therapeutic preparations will flow through the infusion device to the patient as described in connection with the embodiment of
As described above the springs in the embodiment of
As described above, the system of the present invention provides a delivery system for delivering a therapeutic preparation to a patient by way of infusion, wherein the rate of flow of the therapeutic preparation to the patient is carried at an initially high, generally constant rate, and then is stepped down to one or more lower rates. The device achieves this flow rate control with a simple mechanical construction without the need of pumps or electronics.
Although only a few exemplary embodiments of the present invention have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the following claims.
Claims
1. A fluid delivery device to deliver a substance to a patient at a stepped decreasing delivery rate comprising:
- a reservoir system having at least first and second reservoirs, adapted to apply at least one substantially constant first pressure to a fluid contained in said reservoir system throughout at least one first mid-range of operation to provide a fluid flow;
- said reservoir system further adapted to apply at least one substantially constant second pressure to a fluid contained in said reservoir system throughout at least one second mid-range of operation to provide a fluid flow, wherein said second pressure is less than or equal to said first pressure wherein at least a first spring positioned adjacent to said first reservoir to apply pressure to said first reservoir and in response, said first reservoir applying said first pressure to said fluid;
- at least a second spring positioned adjacent to said second reservoir to apply pressure to said second reservoir and in response, said second reservoir applying said second pressure to said fluid;
- said reservoir system further adapted to apply said first pressure and thereafter said second pressure as fluid flows from said reservoir system, said second pressure applied as a stepped decrease in applied pressure from said first pressure;
- an infusion device; and
- a fluid connection for communicating said fluid flow from said reservoir system to said infusion device.
2. A fluid delivery device as recited in claim 1 wherein:
- said first spring applies a decreasing pressure as said first spring contracts below said first mid-range of operation; and
- said second spring applies a decreasing pressure as said second spring contracts below said second mid-range of operation.
3. A fluid delivery device as recited in claim 1 wherein:
- said first spring provides said first mid-range of operation while maintaining said first substantially constant pressure on said first reservoir, and provides said fluid flow from said reservoir system at said first substantially constant rate; and
- said first substantially constant pressure prevents said second spring from contracting into said second mid-range of operation.
4. A fluid delivery device as recited in claim 1 wherein:
- said first spring applies said decreasing pressure as said first spring contracts below said first mid-range of operation and allows said second spring to contract into said second mid-range of operation; and
- said second spring provides said second mid-range of operation while maintaining said second substantially constant pressure on said second reservoir, and provides said fluid flow from said reservoir system at said second substantially constant rate, wherein said second substantially constant rate is lower than or equal to said first substantially constant rate.
5. A fluid delivery device as recited in claim 1 wherein:
- said fluid connection comprises at least one series connection between an outlet of said first reservoir and an inlet of said second reservoir; and
- said fluid connection further comprises a series connection between an outlet of said second reservoir and said infusion device, said outlet of said second reservoir being separate from said inlet of said second reservoir.
6. A fluid delivery device to deliver a substance to a patient at a stepped decreasing delivery rate comprising:
- at least first and second reservoirs;
- at least first and second springs having at least a mid-range of operation and being positioned adjacent to said first and second reservoirs respectively;
- at least one infusion device;
- a fluid communication path including said first and second reservoirs, and said at least one infusion device; and
- at least one flow restrictor in said fluid communication path.
7. A fluid delivery device as claimed in claim 6 wherein said first and second reservoirs are in parallel in said fluid communication path.
8. A fluid delivery device as claimed in claim 6 wherein said first and second reservoirs are in series in said fluid communication path.
9. A fluid delivery device as claimed in claim 6 wherein at least one reservoir and at least one flow restrictor are in series in said fluid communication path, and at least two reservoirs are in parallel in said fluid communication path.
10. A fluid delivery device as claimed in claim 6 wherein:
- a fluid flow is provided by said first and second reservoirs at a first substantially constant flow rate when said first spring is in said first mid-range of operation; and
- a fluid flow is provided by said first and second reservoirs at a second substantially constant flow rate when said second spring is in said second mid-range of operation, wherein said second flow rate is less than or equal to said first flow rate.
11. A fluid delivery device to deliver a substance to a patient at a stepped decreasing delivery rate comprising:
- first and second reservoirs having at least one common reservoir wall, wherein said first reservoir is disposed on a first surface of said common reservoir wall and said second reservoir disposed on a second surface of said common reservoir wall;
- at least first and second springs having at least a mid-range of operation and being positioned adjacent to said first and second reservoirs respectively;
- a fluid communication path including said reservoirs and at least one infusion device; and
- a flow restrictor in said fluid communication path.
12. A fluid delivery device as claimed in claim 11 further comprising a fill port within said common reservoir wall and accessing said first and second reservoirs.
13. A fluid delivery device as claimed in claim 11 further comprising an outlet port within said common reservoir wall and accessing at least one of said first and second reservoirs.
14. A fluid delivery device as claimed in claim 11 wherein:
- a fluid flow is provided by said first and second reservoirs at a first substantially constant flow rate when said first spring is in said first mid-range of operation; and
- a fluid flow is provided by said first and second reservoirs at a second substantially constant flow rate when said second spring is in said second mid-range of operation, wherein said second flow rate is less than or equal to said first flow rate.
15. A method for infusing a fluid at a stepped decreasing delivery rate comprising:
- applying at least one substantially constant first pressure to a fluid contained in a reservoir system having first and second reservoirs to provide a fluid flow;
- applying at least one substantially constant second pressure to a fluid contained in said reservoir system to continue said fluid flow at a reduced rate, wherein said second pressure is less than or equal to said first pressure and is applied as a stepped decrease in applied pressure from said first pressure; and
- directing said fluid flow to an infusion device.
16. A method for infusing a fluid as claimed in claim 32 wherein said first and second reservoirs are connected in parallel.
17. A method for infusing a fluid as claimed in claim 32 wherein said first and second reservoirs are connected in series.
Type: Application
Filed: Mar 12, 2007
Publication Date: Jul 5, 2007
Inventors: James Fentress (Morrisville, NC), Kenneth Powell (Raleigh, NC)
Application Number: 11/684,837
International Classification: A61M 5/14 (20060101);