Flushing valve mechanism
A dual quantity flushing valve mechanism comprising a housing having a base fitting for attachment to a water outlet of a toilet cistern, an overflow tube axially displaceable within the housing and having a bottom portion extending substantially coaxial within the housing, a top portion parallel to the bottom portion and extending outside of the housing, and an intermediate, inclined portion extending between the top portion and the bottom and projecting through the housing, with a seal disc fitted at a bottom of the bottom portion for sealing engagement of the water outlet. The mechanism further comprising an internal float coaxial over the bottom portion of the overflow tube, has an axial displacement restrictor articulated thereto and an external float fixed to the overflow tube, an operating mechanism fitted within the housing, for axial displacement of the overflow tube, however with selective axial displacement of the internal float responsive to a operating a long flush actuator or a short flush actuator, articulated with said operating mechanism.
The present invention relates to toilet cistern flushing valve mechanisms, and particularly to dual quantity flushing valve mechanisms.
BACKGROUND OF THE INVENTIONDue to increasing population and limited resources of fresh water supply, conservation of water is becoming important. A significant source of water consumption, in the domestic arena is the water used in flushing toilets. It is well appreciated that in some cases a full volume flush is not required to clean out a toilet bowl.
Thus, there has been an increase in recent years in demand and development of toilets fitted with a dual cistern flushing mechanism, such that the amount of water used for each flush is determined by the individual, allowing consumption of less water during certain flush cycles. In fact, some countries have regulated this matter and it is mandatory that each cistern be fitted with a dual flushing mechanism.
Various dual flush mechanisms have been developed over the years for the purpose of providing the option of a full or long flush cycle for solid waste, or a short or partial flush cycle for liquid waste.
One type of dual flush mechanisms comprises a single operating actuator, a first activation thereof opens the valve to flush the toilet bowl and a second activation is required to cease operation thereof, namely to shut water flow to the toilet bowl.
The more popular type of dual flushing mechanisms, typically comprises two different flush cycles achieved by the flush valve being adapted for two positions, whereby each cycle is activated by a separate knob or handle. The two positions may be at different heights with respect to the bottom of the closet's tank. The actuation of the knob linked to an upper valve position will produce a short or partial flush, while the actuation of a lower valve position will produce a long or full flush. The length of the flush cycle is a function of the height of the flush valve with respect to the closet's bottom wall. The higher the valve is from the closet's bottom wall, the smaller the volume of water that will be discharged. Accordingly, the flushing of liquid waste, for example, requires the pressing of the upper flush valve position operating knob since only a small amount of water is required for the flushing, while the flushing of solid waste requires the pressing of the knob linked to the lower flushing valve position whereby a longer flush or a larger volume of flush water is produced. In this way, water conservation is ensured.
It is an object of the present invention to provide a dual flush mechanism of simple construction, and which may be adjusted to adapt to different designs of toilet cisterns, i.e. the height of the mechanism is adjustable to accommodate the variation in tank size.
SUMMARY OF THE INVENTIONAccording to the present invention there is provided a toilet cistern flushing valve of compact size, rendering it suitable for installation in cisterns of different configurations, e.g. substantially large or small cisterns, with long/short flush actuators of different configurations (push buttons, levers, etc.)
The invention thus calls for a dual quantity flushing valve mechanism comprising:
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- a housing having a base fitting for attachment to a water outlet of a toilet cistern;
- an overflow tube axially displaceable within the housing and having a bottom portion extending substantially coaxial within the housing, a top portion parallel to said bottom portion and extending outside of the housing, and an intermediate, inclined portion extending between the top portion and the bottom and projecting through the housing, there being a seal disc fitted at a bottom of the bottom portion for sealing engagement of the water outlet;
- an internal float coaxial over the bottom portion of the overflow tube, having an axial displacement restrictor articulated thereto;
- an external float fixed to the overflow tube; and
- an operating mechanism fitted within the housing, for axial displacement of the overflow tube, however with selective axial displacement of the internal float responsive to a operating a long flush actuator or a short flush actuator, articulated with said operating mechanism.
According to some particular embodiments of the present invention, any of the following arrangements may be incorporated in the flushing mechanism:
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- a top end of the top portion may be fitted with a telescopic extension piece, for calibrating overfill water level with the cistern.
- the external float may be axially displaceable so as to calibrate the amount of water discharged at a short flush.
- the external float is axially displaceable by a rack extending outside of said housing and fixedly attached to the overflow tube.
- the external float is articulated to the bottom portion of the overflow tube via a slot formed in the housing.
- the operating mechanism comprises a short flush rocker lever and a long flush rocker lever pivotally secured within the housing, said rocker levers being engageable at one end to the respective long flush actuator and the short flush actuator, and an opposite end to the overflow tube, for elevation thereof within the housing, and where said short flush rocker lever is articulated with a barrier member such that pivotal displace of the short flush rocker lever entails pivotal displacement of the barrier into a position for encountering the axial displacement restrictor of the internal float.
- the long flush actuator and the short flush actuator are push buttons fitted in a top cover mounted on the housing.
- the push buttons are each fitted with a length-adjustable stem for engaging a corresponding rocker lever of the operating mechanism.
- the long flush actuator and the short flush actuator are pull levers articulated to lever arms.
- upwards axial displacement of the internal float is restricted by a lateral restriction element fitted on the bottom portion of the overflow tube and adapted for engaging a top face of the internal float.
- the housing is formed at its bottom with a compartment extending between a base portion and a coaxial sleeve portion, slidingly accommodating the internal float, said compartment fitted at its bottom with an outlet for slow release of water to thereby create a damping effect and impede descent of the internal float.
- the size of the outlet is controllable for calibrating the internal float descending rate.
- the base fitting is articulated to a base coupler attached in turn to a water outlet of a toilet cistern.
According to another aspect of the invention there is a toilet flushing cistern fitted with a dual quantity flushing valve mechanism as described herein above.
BRIEF DESCRIPTION OF THE DRAWINGSIn order to understand the invention and to see how it may be carried out in practice, some embodiments will now be described, by way of non-limiting examples only, with reference to the accompanying drawings, in which:
Attention is first directed to
The flushing valve 10 is disposed within a toilet cistern 12. The cistern 12 comprises an inlet 14 for water flow entry into the cistern 12, a float control mechanism 15 coupled to the inlet 14, for regulating water flow into the cistern 12. An outlet 16 is disposed at a bottom portion of the cistern 12 and is coupled to a toilet bowl (not shown). An operation mechanism 18 is fitted on the top of the cistern 12 and is articulated to the flushing valve 10 for operation thereof.
The flushing valve 10 is secured to the outlet 16 via a base coupler 20. The base coupler 20 has slots 21 formed therein, through which the base coupler 20 is in fluid communication with the cistern 12. As will be explained in greater detail hereinafter, the flushing valve 10 comprises an annular plug 22, fitted with an annular seal 23, extending within the base coupler 20, adapted for sealing water passage into the outlet 16, whenever the flushing valve is in its closed position.
As can further be seen in
The large slot 38 extends from about slightly higher than the middle of the housing 32 to the top portion 34. The small slot 40 is disposed diametrically opposite to the large slot 38, extending upwardly from about the middle of the housing 32 a length, for example. However, position of the small slot 40 may differ with respect to the position of the large slot 38.
The housing 32 is detachably secured to the base coupler 20 by snap coupling, however it may be secured in other ways, e.g., by threaded coupling, bayonet coupling, etc., and typically the arrangement is such that the housing 32 may be rotatably fixed with respect to the base coupler 20. The base coupler 20 has an externally threaded tubular bottom portion 50 and is fitted for projecting through an opening formed at a bottom wall of the cistern 12 and is connectable by said threading to outlet pipe 16 which as discussed hereinabove in connection with in
A non-linear overflow pipe and float guide 62, disposed partially within the housing 32, comprises a bottom portion of the pipe 64 being vertically oriented, disposed coaxially within the housing 32 and being in fluid communication with the tubular bottom portion 50, an intermediate portion of the pipe 66, disposed above the first portion 64, being slanted and protruding upwardly from the housing 32 via the large slot 38 therein, and a top portion of the pipe 68, disposed above the intermediate portion 66, being substantially vertically oriented with an open upper end 69, and accommodating a telescopic extension tube section 70 (
As can best be seen in
The bottom portion 64 of the overflow pipe 62 is further formed with a plurality of laterally projecting wings 72, and a lateral flange 75 formed integrally therewith, to be described hereinafter.
The intermediate portion 66 of the pipe 62 is formed with two laterally extending arms 74, with their extreme edges 78 oriented away from each other (substantially radial), so that the extreme ends 78 are slidingly received within internal axial grooves 76 that extend along an internal wall portion of the housing 32, whereby the overflow pipe 62 is adapted for axial displacement only within the housing 32.
A support member 80, vertically displaceable outside the housing 32, is attached to the first flange 75. The support member 80 is in the form of a thin connecting bar, with one surface having a toothed-rack like appearance 84 and another surface further comprising a second flange 82 formed thereon. The second flange 82 is articulated to the first flange 75 and laterally projects through slot 40 formed in the housing 32. The arrangement is such that vertical displacement of the overflow pipe 62 entails corresponding vertical displacement of the support member 80 and vice versa.
The support member 80 has mounted thereon an external float 88 (referred to as a “half flush float”, as it is associated with flushing only a partial volume of the cistern 12 as will become apparent hereinafter). The external float 88 may have a buoyant material inserted therein, e.g. foamed material, a water tight space, etc. The external float 88 is slidingly displaceable over a portion of the toothed rack-like surface 84 of the support member 80 and is fitted with a clasp 90 formed in turn with a projection 91, fitted for engaging with the teeth of the toothed surface 84 so as to calibrate the vertical level of the external float 88. The arrangement is such that the external float 88 is stationary with respect to the support member 80, i.e. with respect to the pipe 62, and is articulated displaceable therewith.
In this embodiment the button operated flushing valve 10 comprises a top cover 92 articulated to the top portion of the housing 32, e.g. by snap-type engagement with notches 42 of the housing 32. The cover 92 comprises in turn a chamber 100 accommodating two push buttons, namely a full flush button 96 and a half-flush button 95, each having an upper pressing surface 104 and an elongated vertical stem 97 and 98, respectively, integrally formed therewith and extending downwards through respective openings formed in a bottom wall 102 of the top cover 92. The full flush button 96 and the half-flush button 95 are each fitted with a coiled spring 99 (
An annular rim 108 of the top cover 92 further comprises a guide member 112, adapted to slidingly receive and support the support member 80.
Referring to FIGS. 4 to 6, the elongated vertical stems 97 and 98 are each in contact with a lever system 114, completely disposed within the housing 32, at a top portion thereof, above the intermediate portion 66 of the pipe 62 (
Mounted on the shaft 116 in a freely rotatable manner there is a first rocker lever 118, a second rocker lever 120 and a barrier 121. The center of gravity of the first rocker lever 118 and second rocker lever 120 is such that they normally retain a ready state, namely extend at a substantially horizontal position.
Both the first rocker lever 118 and the second rocker lever 120 are physically similar though oriented in opposite directions, and each comprises a first end 122A, 122B respectively, adapted for contact with the vertical stem 97 and 98, respectively. The first ends 122A and 122B are arced so as to enable continuous and smooth contact with a bottom end of the respective vertical stem 97 and 98. A second end 123A and 123B of each rocker is fitted with a first lateral projection 124A and 124B, respectively, and a second lateral protrusion 126A and 126B, to be further elaborated on hereinafter.
In the disclosed embodiment the first rocker lever 118 and the barrier 121 are articulated to one another by a lateral projection 125, so that rotational movement of the first lever 118 entails the barrier 121 to rotationally displace in the same sense. It is noted however that the barrier 121 is formed with an arresting arm portion 127, extending shorter than the second end 123A of the first rocker lever 118, the reason for which will become apparent hereinafter.
The arrangement is such that at the assembled position, each second lateral protrusion 126A and 126B is positioned under an extending arm 74 of the overflow pipe 62.
The button valve 10 further comprises a substantially cylindrical internal float 128 concentrically mounted inside the housing 32, normally disposed at the bottom portion 43 thereof and further being slidingly disposed over the bottom portion 64 of the overflow pipe 62. However, axial displacement of the internal float 128 in an upwards direction is restricted by the wings 72 of the overflow pipe 62 adapted for engaging a top surface 129 of the internal float 128. The float 128 may accommodate buoyant material (e.g. foamed material). Furthermore, there is fitted on a top portion of the float a rod 132, to be discussed hereinafter.
The internal float 128 is free to move in the axial direction when not restrained by the wings 72. The wings 72, biased downwards by the weight of the pipe 62, serve to ensure the internal float 128 normally remains in the lowest possible position within the housing 32, sealing the outlet 16 (
The rod 132 is disposed under the barrier 121 such that when the barrier 121 is rotated to a substantially horizontal orientation (
Before activation of the operation mechanism 18 the normal state of the cistern 12 being at least partially filled with water (not shown), which enters the cistern 12 via the inlet 14. The water level in the cistern 12 is calibrated to a chosen height by means of the control mechanism 15 which is adapted to detect when the water in the cistern 12 reaches at least a specified level and regulate the flow through the inlet 14 accordingly. The flushing valve 10 being at least partially submerged in the water, having lateral slots allowing water to access the base coupler 20. The plug 22, forced downwards by gravity, normally seals the axial aperture 52 thus obstructing the water from entering the outlet 16.
During activation of the operation mechanism 18, the flushing valve 10 may raise the plug 22 allowing the water in the cistern 12 to drain into the outlet 16. The water in the outlet 16 may be directed into a toilet bowl (not shown) forcing waste (not shown) into a sewer (not shown).
After the activation of the operation mechanism 18 the plug 22 descends, for reasons that will be explained hereinafter, once again sealing the outlet 16 and restoring the cistern 12 to the “before activation” state described above.
In a first mode of operation, when a full flush is desired (i.e. substantially the entire amount of water within the cistern), the full flush button 96 is depressed (
Additionally, the upwards motion of the plug 22 forces water into the propulsion inlet 48, thereby applying additional force propelling the internal float 128 in an upwards direction. The upwards motion of the internal float 128 is halted when the its top surface engages the wings 72, of the already elevated pipe 62, the upwards motion of which is halted when the annular plug 22 encounters the bottom base of the housing 32.
After the described upward motion has been halted, the pipe 62 and connected components begin to descend, due to gravitational forces, to their original, downward positions. The downwards motion of the pipe 62 is retarded by the external float 88 and the internal float 128 thereby increasing drainage time. The rate of descent is decreased when the buoyant external float 88 contacts the reducing water level, the force of the water on the external float 88 being in the upward direction. Additionally, the descent of the pipe 62 is further retarded by the slow descent of the internal float 128. The internal float 128 is forced downwards by the wings 72 of the pipe 62, which are propelled by the weight of the pipe 62, however, as the water beneath the internal float 128 must exit compartment 45 of the housing 32 via the small propulsion outlet 48 creating a damping effect and thereby impeding the descent of the internal float 128.
According to a variation of the invention, disclosed in
Eventually, the pipe 62 resumes the position taken before activation of the flushing valve 10. The plug 22 thereby seals the outlet 16 allowing the water entering from the inlet 14 to refill the cistern 12 to the calibrated water level.
Turning now to
The depression of the half-flush button 95 causes rotation of the second rocker lever 120 and therefore a corresponding pivotal displacement of the articulated barrier 121. The arresting arm portion 127 of the barrier 121 is thereby rotated to a substantially horizontal orientation. Pivotal displacement of barrier 121 is restricted by a projection 133 extending from the shaft 118. In the present example the upward motion of the internal float 128 is halted when the rod 132 impacts the arresting arm portion 127 of the barrier 121. It should be noted that the distance traveled by the internal float 128 is significantly less than in the previous example, associated with a full flush mode, and hence the retardation effect caused thereby will be significantly shorter. Thus there is a shorter drainage period causing the desired half-flush effect. It is noticed that the elevation of the external float 88, in fact governs the amount of water to be flushed in a ‘half flush’ procedure.
It is to be appreciated that the design of the system according to the present invention is such that depressing the full flush button 96 and the half-flush button 95 simultaneously, results in activating a half flush mode, as discussed hereinabove.
Each pull-lever 144A and 144B is mounted on the relevant lateral protrusions 124A and 124B, respectively, and protrudes from the housing 32 upwardly through the alternate cover 142. In this example each pull-lever 144 has a handle 146 at the upper end thereof. These handles are articulated to lever operators typically fitted on a front wall of a cistern (not shown)
The operation of the button valve 10 is identical to that of the pull-lever valve 140 except that the respective second end 123A and 123B of either the first lever 118 or second lever 120 is pulled in order to create a desired rotational motion and the following chain of effects that are caused.
Claims
1. A dual quantity flushing valve mechanism comprising:
- a housing having a base fitting for attachment to a water outlet of a toilet cistern;
- an overflow tube axially displaceable within the housing and having a bottom portion extending substantially coaxial within the housing, a top portion parallel to said bottom portion and extending outside of the housing, and an intermediate, inclined portion extending between the top portion and the bottom and projecting through the housing, there being a seal disc fitted at a bottom of the bottom portion for sealing engagement of the water outlet;
- an internal float coaxial over the bottom portion of the overflow tube, having an axial displacement restrictor articulated thereto;
- an external float fixed to the overflow tube; and
- an operating mechanism fitted within the housing, for axial displacement of the overflow tube, however with selective axial displacement of the internal float responsive to a operating a long flush actuator or a short flush actuator, articulated with said operating mechanism.
2. A flushing valve according to claim 1, wherein a top end of the top portion is fitted with a telescopic extension piece, for calibrating overfill water level with the cistern.
3. A flushing valve according to claim 1, wherein the external float is axially displaceable so as to calibrate the amount of water discharged at a short flush.
4. A flushing valve according to claim 3, wherein the external float is axially displaceable by a rack extending outside of said housing and fixedly attached to the overflow tube.
5. A flushing valve according to claim 3, wherein the external float is articulated to the bottom portion of the overflow tube via a slot formed in the housing.
6. A flushing valve according to claim 1, wherein the operating mechanism comprises a short flush rocker lever and a long flush rocker lever pivotally secured within the housing, said rocker levers being engageable at one end to the respective long flush actuator and the short flush actuator, and an opposite end to the overflow tube, for elevation thereof within the housing, and where said short flush rocker lever is articulated with a barrier member such that pivotal displace of the short flush rocker lever entails pivotal displacement of the barrier into a position for encountering the axial displacement restrictor of the internal float.
7. A flushing valve according to claim 1, wherein the long flush actuator and the short flush actuator are push buttons fitted in a top cover mounted on the housing.
8. A flushing valve according to claim 7, wherein the push buttons are each fitted with a length-adjustable stem for engaging a corresponding rocker lever of the operating mechanism.
9. A flushing valve according to claim 1, wherein the long flush actuator and the short flush actuator are pull levers articulated to lever arms.
10. A flushing valve according to claim 1, wherein upwards axial displacement of the internal float is restricted by a lateral restriction element fitted on the bottom portion of the overflow tube and adapted for engaging a top face of the internal float.
11. A flushing valve according to claim 1, wherein the housing is formed at its bottom with a compartment extending between a base portion and a coaxial sleeve portion, slidingly accommodating the internal float, said compartment fitted at its bottom with an outlet for slow release of water to thereby create a damping effect and impede descent of the internal float.
12. A flushing valve according to claim 11, wherein the size of the outlet is controllable for calibrating the internal float descending rate.
13. A flushing valve according to claim 1, wherein the base fitting is articulated to a base coupler attached in turn to a water outlet of a toilet cistern.
14. A toilet flushing cistern fitted with a dual quantity flushing valve mechanism according to claim 1.
Type: Application
Filed: Jan 17, 2007
Publication Date: Jul 19, 2007
Inventor: Itzhak Ogen (Kiryat Tivon)
Application Number: 11/654,028
International Classification: E03D 1/14 (20060101); E03D 3/12 (20060101);