Cylindrical solar energy collector
A system is disclosed to employ optical collectors 10 including cylindrical troughs 14 below ground level for solar-thermal generation of electricity. In one preferred embodiment, the interior wall 24 of the cylindrical trough 14 is coated with reflective material to act as primary cylindrical collector mirror 20. Since the trough 14 is situated in the ground, this mirror 20 can be very large and large concentrated power densities can be obtained. A set of corrector mirrors 28 in a relative small boxlike structure 22 focus all rays on a receiver tube 16 situated at the center of curvature of the trough 14. The tracking of the sun is achieved by rotating this collector box 22 in the trough 14 about the center of curvature. No movement of large mirrors is required since the large primary mirror 20 is fixed and the corrector mirrors 28 in the corrector box 22 are relatively small. The collector 10 can also be used as concentrator for photovoltaic cells or it can be used for water heating.
THIS INVENTION relates to solar-thermal generation of electricity. In particular, the invention relates to a cylindrical collector system for large scale generation of electricity.
BACKGROUND TO THE INVENTIONLimited progress was made up to now with the introduction of renewable energy sources on a significant scale to the energy supply of the world. Only renewable sources that present the possibility to be exploited on a very large scale will make a significant impact. The introduction of biomass and bio-fuels on a large scale is an obvious candidate since it requires no new sophisticated technologies and does not disturb the ecological balance in Nature. An urgent immediate task is to introduce a technology for the large-scale generation of electricity using renewable energy sources since the present socioeconomic condition in the world is dependent on the availability of electricity. Fossil fuel fired power stations are large contributors to Green House gasses and pollution in the atmosphere and public resistance towards the use of nuclear energy will not go away.
The most attractive renewable energy sources for the generation of electricity are geothermal energy and natural hydro energy. These two sources can however only be exploited where they are geographically available. The same applies to a lesser extent to tidal energy and wave energy. The construction of large new dams for hydro electricity however leads to other environmental and socio-economic problems.
The use of large wind generators in the MW range is already a mature technology and it is widely used. It is however only a viable option in geographical regions that have sufficient amounts of sustainable wind power. There is however an environmental problem associated with the introduction of large wind turbines: The public does not find it acceptable to have thousands of these large structures introduced into a pristine environment.
The use of the sun's radiation is the most appropriate source of energy for the large-scale generation of electricity. It is however only available during less than half of a typical day and technologies for the storage of energy will have to be developed. The total amount of energy that reaches the earth from the sun is 10000 times more than the present daily energy demand of the world, but this power is diffuse (less than 1 kW/m2) and very large areas of collection will be required.
Two technologies are presently employed to generate electricity directly from sunlight: photovoltaics (PV) and solar-thermal generation. The use of PV is the most attractive option since in involves very little infrastructure and requires almost no maintenance. With the present high-tech manufacturing processes of PV cells and conversion efficiencies around 15%, PV remains a very expensive technology. Unless the PV cell technology can be simplified and the cost drastically reduced, flat plate PV will generally only be economically viable for remote applications and medium size electricity plants. The use of concentrators can however reduce the cost of PV. Solar-thermal generation of electricity on the other hand does not require high tech manufacturing processes and innovative concentrator technologies can increase the system efficiency and reduce the cost.
Solar-thermal generation of electricity employs the same energy conversion technology as that used in fossil fuel or nuclear power plants. The radiation of the sun is however used as source of energy to heat steam or a gas to a high temperature to drive the turbines. The total solar-to-electric conversion efficiency is in most cases not much larger than that of PV but the technology for the collection of the thermal energy is not high tech. The system requires a collector to collect the radiation and a receiver that absorbs the energy in a heat transfer fluid. To obtain a reasonable thermodynamic efficiency the temperature of the fluid must be high and this requires concentration of the solar radiation. The solar flux reaches the earth in a cone within a solid angle of about 0.532° and the maximum theoretical concentration for two-dimensional concentration is about 46 000 and for linear concentration about 215. To achieve a high concentration a large rim angle is required and the collector must be very large. In practice the concentration is lower than the theoretical limit due to geometric constraints and imperfections.
Present Solar-thermal electricity systems can broadly be classified into four types: Parabolic Dish, Central Receiver, Parabolic Trough and Linear Fresnel Reflector technologies.
The collector of a Parabolic Dish system consists of a large parabolic dish containing parabolic reflectors that concentrate the sunlight on a receiver at the focal point of the dish. Due to the two-dimensional concentration, concentrations are typically between 600 and 2000 and temperatures in excess of 1500° C. can be obtained. Relatively high thermodynamic conversion efficiencies are possible at these high temperatures. The conversion can be performed by mounting a Stirling engine at the focal point. The solar-to-electric conversion efficiency can be as high as 50% for these systems. The size of the receiver dish can however not be increased beyond practical limits since the structure has to withstand adverse weather conditions. The electrical outputs of these systems are usually around 10 kWe. The cost of these systems is very high.
Central Receiver systems employ a large number of heliostats that can be individually focused on a central receiver on top of a tower. Various types of arrangements of the heliostats around the tower are possible. Practical considerations limit the size of each heliostat to about 100 m2. These plants typically achieve concentrations ratios between 300 and 1500 with operating temperatures between 500° C. and 1500° C. Another version of the central receiver concept is a system where a second large reflector is mounted at the top of the tower, redirecting the concentrated radiation from the heliostats downward to a ground level receiver. These Central Receiver systems can be designed to deliver electrical power outputs in the MWe range, but the cost is still high.
Parabolic trough systems are the most mature technology and plants with a total capacity of about 350 MWe have been constructed in the USA. The collectors consist of long parabolic trough reflectors and the receivers consist of tubes positioned on the line of focus of the parabolic collectors. The troughs rotate around the receiver tubes to track the movement of the sun. It is a linear concentration and the concentrations and temperatures obtained are lower than those of the two-dimensional technologies. The orientation of the troughs can either be North-South or East-West, each type having its own set of advantages and disadvantages. The concentration ratios are typically from 10 to 100 and the temperatures achieved range from 100° C. to 500° C. The Parabolic Trough technology requires many kilometers of fairly large steel support structures for the reflectors. Practical considerations usually limit the width of the reflectors to a few meters since the structures have to be designed to withstand adverse weather conditions.
The Linear Fresnel Reflector Concentrator systems employ a series of narrow mirrors mounted at ground level directing the solar radiation from two sides on a receiver tube mounted high above ground level. The mirrors are rotated to keep the focus on the receiver tube. The performance of these systems is similar to that of the Parabolic Trough systems but the utilization of the ground area is very good.
Due to the low power density of the solar radiation, collectors will have to cover an area of many square kilometers for a large plant. The cost of such large plants can be reduced if the technology used in the design, manufacture and/or operation of the collectors can be simplified. It is accordingly an object of the present invention to provide a trough thermal collector that can be very large, with a relatively simple tracking mechanism. The technology of the present invention can be scaled up to the GWe range and can deliver a significant contribution to the large-scale generation of electricity.
BRIEF DESCRIPTION OF THE INVENTIONAccording to a first aspect of the present invention there is provided apparatus for collection of solar energy, said apparatus comprising a part cylindrical trough, an elongate receiver extending in a generally axial direction relative to the cylindrical trough and at least one reflective surface disposed within the trough and configured to reflect incoming solar radiation towards the receiver.
The reflective surface may be part cylindrical in shape and may extend along the inside of the cylindrical trough. The apparatus may further include at least one corrector mirror disposed within the trough and support means configured to support the corrector mirror in a position where it can reflect radiation reflected from the cylindrical reflective surface of the trough, to the receiver.
The receiver may extend generally along the cylinder axis of the trough and the support means may be configured to rotate the corrector mirror relative to the cylinder axis.
The corrector mirror may be part cylindrical and may be disposed between the focal curve of the cylindrical trough and the reflective surface of the cylindrical trough.
The apparatus may include a system of corrector mirrors, supported by the support means.
The apparatus may include a parabolic mirror with the reflective surface being defined on the inside of the parabolic mirror. The apparatus may further include support means configured to support the parabolic mirror in a position where the principal axis of its parabolic shape generally intersects the receiver.
The support means may be configured to rotate the parabolic mirror relative to the cylinder axis.
The cylindrical trough may extend below the ambient ground surface, at least in part, but preferably entirely.
According to another aspect of the present invention there is provided a method for collection of solar energy, said method comprising receiving solar radiation in a part cylindrical trough, reflecting the radiation from a reflective surface to an axially orientated, elongate receiver and collecting the energy from the radiation at the receiver.
The reflective surface may be part cylindrical and may be defined on the inside of the cylindrical trough, in which case the method may comprise receiving the solar radiation on the cylindrical reflective surface, reflecting the radiation from the cylindrical reflective surface and correcting the radiation reflected from the cylindrical reflective surface by reflecting it to the receiver.
The radiation reflected from the cylindrical reflective surface may be corrected by reflecting it from at least one corrector mirror or by reflecting it from a system of corrector mirrors, towards the receiver.
The receiver may extend generally along the cylinder axis of the cylindrical surface and the method may include rotating each corrector mirror relative to the cylinder axis to track angular changes in the incoming solar radiation.
The reflective surface may be defined on the inside of a parabolic mirror that is supported within the cylindrical trough, the principal axis of the parabolic shape of the reflective surface generally intersecting the receiver, in which case the method may comprise receiving the radiation on the parabolic reflective surface and reflecting it from the reflective surface to the receiver.
The receiver may extend generally along the cylinder axis, said method including rotating the reflective surface relative to the cylinder axis to track angular changes in the incoming solar radiation.
BRIEF DESCRIPTION OF THE DRAWINGSFor a better understanding of the present invention, and to show how the same may be carried into effect, reference will now be made, by way of non-limiting example, to the accompanying drawings in which:
In the drawings, a solar energy collector in accordance with the present invention is indicated generally by reference numeral 10.
Referring to
The lengths of the troughs 14 are determined by engineering constraints of the internal support structures and pipe work. Provision is made along the lengths for the effects of the latitude of the site and seasonal variation of the sun's angle. Since these considerations are the same as those of present parabolic trough systems no further attention will be given to aspects concerning the lengths of the troughs 14. The troughs 14 preferably have some slope along their lengths to allow for water drainage in the case of rain. Since the optics must remain stable the troughs 14 are preferably constructed at sites where the ground is geologically quite stable.
The thermal energy of the radiation 12 is collected in the receiver tubes 16 and the same technology applies here concerning selective absorbers and thermal insulation as in present parabolic trough systems. The technologies of the thermal energy transport, energy storage and conversion to electricity through some thermodynamic cycle are also similar and these aspects will not be considered further.
The motivation for the invention shown in
Referring to
In
Although the collector 10.1 shown in
Referring to
The wall 24 of the trough 14 is made of concrete that is accurately profiled or steel sections with the required diameter and profile. The primary mirror 20 on the inner surface of the wall 24 comprises reflectors that consist of thin polymer sheets with reflecting surfaces attached to the wall 24. The reflectivity of the primary mirror 20 must be high to minimize losses due to the multiple reflections in the corrector box 22. The main advantage of this collector 10.2 is that the primary mirror 20 is permanently fixed and does not require above-ground or moving support structures and can thus be very large.
A parabolic mirror has a single focal point for all incident rays parallel to the principle axis (paraxial rays). For this reason parabolic mirrors are employed in concentrator systems. In the case for a spherical or cylindrical profile such as that of the primary mirror 20, only parallel incident rays close to a principle axis (any line perpendicular to the surface) are concentrated at a single focal point at f=½R, where R is the radius of the cylinder. For parallel rays further away from the principle axis 34 spherical aberration occurs and a focal curve is defined (shown as F in
A further advantage of the collector 10.2 is that the corrector box 22 is a relatively small structure that contains corrector mirrors 28 of small widths, that has to be rotated instead of rotating a large mirror. This movement of the corrector box 22 can be on rails mounted on the walls 24, it can swing around a support at the center of curvature, or the like. Another rotating, small corrector mirror 30 above the receiver tube 16 is preferably employed in some cases.
Although it is proposed that the trough 14 be mounted in the ground, the large primary mirror 20 can be mounted above ground if it will be less expensive to construct or will have other advantages. The advantages of having a fixed large primary mirror 20 will still apply.
The collector system 10.2 can also be used for concentrator PV systems where the PV cells are mounted in a triangular shape around the receiver tube 16. Combined electrical and heat generation can be achieved in this case. The collector system 10.2 can also be employed for steam generation or water heating.
It is theoretically possible to obtain a perfect line focus at Ro of all paraxial rays by employing a set of mirrors with special profiles in the corrector box 22. Since the receiver tube 16 has a finite width, the requirement of a line focus changes to that of a focus with a smaller width than the width of the receiver tube. Due to the finite size of the sun it can not be considered as a point source of the radiation 12 and the rays are not all paraxial, but are incident on the primary mirror 20 with angles that vary from −0.266° to +0.266° from the perpendicular ray. This leads to a theoretical limit for the concentration ratio of about 108 for the aperture angle of 60°.
There is an infinite number of ways to arrange a set of the corrector mirrors 28 to perform the required optical correction. In the embodiment illustrated, the emphasis is on simplicity and cost reduction without sacrificing too much optical concentration. The following criteria have been taken into account: (a) The corrector system 26 (of corrector mirrors 28) must yield a good focus on the receiver tube 16 at Ro; (b) the profiles of the corrector mirrors 28 must preferably be either flat or cylindrical, to keep its cost low; (c) the size of the corrector box 22 must be as small as possible; and (d) the maximum amount of the incident beam of 10 m wide must be utilized.
In all configurations of the corrector system 26, the corrector mirrors 28 will redirect the reflected rays so that they have to pass through a center gap 32 to the receiver tube 16. This inevitably leads to a loss since the incident radiation in this gap 32 cannot be utilized. This is not quite so serious since it allows the use of the additional small corrector mirror 30 in the path of rays directed to this gap 32, to improve the concentration. There are always losses due to some absorption of the reflective surfaces and the multiple reflections involved in the corrector system 26 make the system inherently less efficient than the case where only one reflection is involved, as in the collector 10.1 shown in
The choice of the design or configuration of the corrector mirrors 28 in the corrector system 26 is determined by engineering considerations concerning the manufacturing of the corrector mirrors and support structures, as well as cost aspects. The preferred embodiment described here was obtained by computer simulation.
The size of the corrector box 22 containing the corrector mirrors 28 is indicated (to scale) by the insert at the top right in
Corrector mirror 28.3 (
The spread of the intensity (in arbitrary units) at the point of focus for the different components is shown in
The effect of reflection losses is not taken into account in
In the collector system 10.2 shown in
The invention illustrated holds the advantages that larger mirrors 18, can be used than in known above-ground solar collectors, since the size of the mirrors is not limited by engineering constraints of the structures that would otherwise have to support them above ground. In the second illustrated embodiment of the invention, instead of rotating a large primary mirror as in known solar collectors, only the relatively small corrector box 22 needs to be rotated to track movement of the sun. The invention's ability to allow use of large primary mirrors 20 and rotation of the relatively small corrector box 22 allows the collector 10 to be scaled up so that solar-electric power plants in the GWe range become feasible with this large collector system. The invention can also be applied as a as concentrator for PV cells or for heating water in households.
Claims
1. Apparatus for collection of solar energy, said apparatus comprising a part cylindrical trough, an elongate receiver extending in a generally axial direction relative to the cylindrical trough and at least one reflective surface disposed within the trough and configured to reflect incoming solar radiation towards the receiver.
2. Apparatus as claimed in claim 1, wherein said reflective surface is part cylindrical in shape and extends along the inside of the cylindrical trough, said apparatus further including at least one corrector mirror disposed within the trough and support means configured to support the corrector mirror in a position where it can reflect radiation reflected from the cylindrical reflective surface of the trough, to the receiver.
3. Apparatus as claimed in claim 2, wherein the receiver extends generally along the cylinder axis of the trough.
4. Apparatus as claimed in claim 3, wherein the support means is configured to rotate the corrector mirror relative to the cylinder axis.
5. Apparatus as claimed in claim 2, wherein the corrector mirror is part cylindrical.
6. Apparatus as claimed in claim 2, wherein the corrector mirror is disposed between the focal curve of the cylindrical trough and the reflective surface of the cylindrical trough.
7. Apparatus as claimed in claim 2, which includes a system of corrector mirrors, supported by the support means.
8. Apparatus as claimed in claim 1, which includes a parabolic mirror, said reflective surface being defined on the inside of the parabolic mirror, said apparatus further including support means configured to support the parabolic mirror in a position where the principal axis of its parabolic shape generally intersects the receiver.
9. Apparatus as claimed in claim 8, wherein the receiver extends generally along the cylinder axis of the trough.
10. Apparatus as claimed in claim 9, wherein the support means is configured to rotate the parabolic mirror relative to the cylinder axis.
11. Apparatus as claimed in claim 1, in which the cylindrical trough extends below the ambient ground surface, at least in part.
12. A method for collection of solar energy, said method comprising receiving solar radiation in a part cylindrical trough, reflecting the radiation from a reflective surface to an axially orientated, elongate receiver and collecting the energy from the radiation at the receiver.
13. A method as claimed in claim 12, wherein the reflective surface is part cylindrical and is defined on the inside of the cylindrical trough, said method further comprising receiving the solar radiation on the cylindrical reflective surface, reflecting the radiation from the cylindrical reflective surface and correcting the radiation reflected from the cylindrical reflective surface by reflecting it to the receiver.
14. A method as claimed in claim 13, wherein the radiation reflected from the cylindrical reflective surface is corrected by reflecting it from at least one corrector mirror.
15. A method as claimed in claim 14, wherein the radiation reflected from the cylindrical reflective surface is corrected by reflecting it from a system of corrector mirrors, towards the receiver.
16. A method as claimed in claim 14, wherein the receiver extends generally along the cylinder axis of the cylindrical surface, said method including rotating each corrector mirror relative to the cylinder axis to track angular changes in the incoming solar radiation.
17. A method as claimed in claim 12, wherein the reflective surface is defined on the inside of a parabolic mirror that is supported within the cylindrical trough, the principal axis of the parabolic shape of the reflective surface generally intersecting the receiver, said method further comprising receiving the radiation on the parabolic reflective surface and reflecting it from the reflective surface to the receiver.
18. A method as claimed in claim 17, wherein the receiver extends generally along the cylinder axis, said method including rotating the reflective surface relative to the cylinder axis to track angular changes in the incoming solar radiation.
Type: Application
Filed: Feb 2, 2006
Publication Date: Aug 16, 2007
Inventor: Ryno Swanepoel (West Beach)
Application Number: 11/345,521
International Classification: F24J 2/38 (20060101);