PAPER TRAY UNIT
A paper tray unit includes a paper size sensor which is attached to a paper tray and determines a paper size in a paper width direction by detecting a position of a paper width guide. In the paper tray unit, a movable member moves in a paper feed direction accompanying movement of the paper width guide. The position of the paper width guide is detected by the paper size sensor detecting or not detecting the movable member.
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1. Field of the Invention
The present invention relates to a paper tray unit on which a paper is placed to be fed into a paper transportation path. In particular, the present invention relates to a paper tray unit including a paper width guide, which is movably mounted on an upper surface of the paper tray unit in a direction that is substantially perpendicular to a paper feed direction and positions a paper in a paper width direction, and a paper size sensor, which is provided on a reverse surface of the paper tray unit and determines a paper size in the paper width direction by detecting a position of the paper width guide.
2. Description of the Related Art
Many scanners, facsimiles, and copiers or the like have an image scanning device for scanning image information of an original document. One image scanning method used in the image scanning device is a sheet through method, which scans an image by sequentially transporting a plurality of original documents. The sheet through method is mainly used by an Automatic Document Feeder (ADF). FIG. 8 is a schematic longitudinal sectional view of a conventional image scanning device 70 accommodating the ADF. As illustrated in
As illustrated in
However, because of a structure of the conventional original document tray unit 71, the height dimension of the entire ADF 73 increases. Specifically, since the paper size sensor 82 is attached to the original document tray 78 such that the height direction of the paper size sensor 82, which is a direction in which the dimension of the paper size sensor 82 is large, extends in the height direction of the original document tray unit 71, a height dimension of the original document tray unit 71 increases as a whole. Meanwhile, the paper discharge port 77 provided directly under the original document tray unit 71 is required to be positioned at a certain height above the paper discharge tray 72. That is, if a leading edge of the original document 101 touches the paper discharge tray 72 before the original document 101 is completely discharged from the paper discharge port 77, friction is generated between the original document 101 and the paper discharge tray 72, causing a state in which the original document 101 stops without being dropped onto the paper discharge tray 72. In such a state, the next original document 101 may discharge underneath the stopped original document 101, changing an order of the original documents 101, or a paper jam may occur. In order to prevent such problems, an end portion of the original document transportation path 76 is sloped upward, positioning the paper discharge port 77 at a certain height above the paper discharge tray 72. Accordingly, the original document 101 is completely discharged from the paper discharge port 77 before the leading edge of the original document 101 touches the paper discharge tray 72. In the above-described structure of the ADF 73 and the original document tray unit 71, a certain height is required between the paper feed port 75 and the paper discharge port 77 so that the original document 101 discharged from the paper discharge port 77 does not touch the paper size sensor 82. Accordingly, the height dimension of the entire ADF 73 increases, which is not preferable in terms of saving space.
SUMMARY OF THE INVENTIONIn order to overcome the problems described above, preferred embodiments of the present invention provide a structure for preventing a discharged original document from touching an original document tray unit, without requiring a large height dimension to be provided between a paper feed port and a paper discharge port by minimizing a height of the original document tray unit.
According to a preferred embodiment of the present invention, a paper tray unit includes a paper tray, a paper width guide, and a paper size sensor. A paper to be fed into a paper transportation path is placed on the paper tray. A paper discharge port of the paper transportation path is provided directly under the paper tray. The paper width guide is arranged on an upper surface of the paper tray to be movable in a direction that is substantially perpendicular to a paper feed direction and determines a position of the paper in a paper width direction. The paper size sensor is attached to a reverse surface of the paper tray and determines a size of the paper in the paper width direction by detecting a position of the paper width guide. In the above-described paper tray, a movable member, which moves in the paper feed direction accompanying movement of the paper width guide, is provided, and a position of the paper width guide is detected by the paper size sensor by detecting or not detecting the movable member.
According to another preferred embodiment of the present invention, in the paper tray unit, a height of the paper size sensor protruding from a reverse surface of the paper tray is within a range in which the paper discharged from the paper discharge port does not touch the paper size sensor.
According to another preferred embodiment of the present invention, in the paper tray unit, the paper size sensor is a transmissive optical sensor which emits a light beam across a detection groove. Further, the movable member passes through the detection groove.
According to another preferred embodiment of the present invention, in the paper tray unit, the paper size sensor has the largest dimension in a height direction of the detection groove and is attached such that the height direction of the detection groove is substantially parallel to the paper tray unit.
According to each of the above-described preferred embodiments of the present invention, in the paper tray unit, the movable member moves in the paper feed direction accompanying the movement of the paper width guide. A paper size in a paper width direction can be determined by the paper size sensor by detecting the movable member. Thus, the paper size sensor can be attached such that a depth direction of the paper size sensor, which has a small dimension, extends in a height direction of the paper tray unit. As a result, a height of the entire paper tray unit can be reduced, and even without providing a long distance between the paper feed port and the paper discharge port, a paper discharged from the paper discharge port can be prevented from touching the paper tray unit. Accordingly, the height dimension of the entire device can be reduced, and space can be saved.
Other features, elements, processes, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of preferred embodiments of the present invention with reference to the attached drawings.
Description will be made of an original document tray unit according to preferred embodiments of the present invention with reference to the drawings.
In the image scanning device 200, when a user issues a start command for a scanning operation by operating the operation panel 5, the original documents stacked on the original document tray unit 1 are picked up one sheet at a time from an uppermost sheet and fed into the ADF 3. The original document is then transported along an original document transportation path (a paper transportation path) in the ADF 3, and the image information of the original document is scanned at a prescribed position in the original document transportation path by the image scanning unit. The scanned original document is transported further downstream through the original document transportation path and discharged onto the paper discharge tray 4 from the paper discharge port (not illustrated) provided directly under the original document tray unit 1.
The original document tray 6 is a flat plate member that is made of plastic, resin etc. As illustrated in
As illustrated in
As illustrated in
As illustrated in
By detecting a position of the pair of the movable members 10A and 10B, a position of the original document width guides 7 can be detected. As illustrated in
Next, a description will be made of an attachment structure of the pinion gear 8, the rack member 9B, and the movable member 10B to the reverse surface of the original document tray 6. As illustrated in
In the above-described structure, the pair of the original document width guides 7 slides in opposite directions with respect to one another. In other words, when one of the original document width guides 7 is slid in a direction that is substantially perpendicular to the paper feed direction 100, the rack member 9A, which is integrated with the original document width guide 7, slides in the direction that is substantially perpendicular to the paper feed direction 100 as well, and the pinion gear 8, which is meshed with the rack member 9A, starts rotating. Accordingly, the rack member 9B, which is meshed with the pinion gear 8, slides in the opposite direction of the rack member 9A, and the other original document width guide 7, which is integrated with the rack member 9B, slides in the opposite direction of the former original document width guide 7.
Furthermore, in the above-described structure, each of the movable members 10A and 10B moves accompanying sliding movement of each of the original document width guides 7. More specifically, when the rack member 9B, which is integrated with the original document width guide 7, slides, the fitting projection 36 of the rack member 9B starts moving along the guide groove 24. While the fitting projection 36 is moving along the first parallel portion 28 of the guide groove 24, a force towards the paper feed direction 100 does not act upon the movable member 10B. Therefore, only the rack member 9B slides in the direction that is substantially perpendicular to the paper feed direction 100 without moving the movable member 10B. However, when the fitting projection 36 reaches the first diagonal portion 31 of the guide groove 24, the force towards the paper feed direction 100 acts upon the movable member 10B, and the movable member 10B starts moving along the slide rib 38 in a direction towards the paper size sensor 11. The fitting projection 36 then passes through the first diagonal portion 31, and reaches the second parallel portion 29. Accordingly, since the force towards the paper feed direction 100 stops acting upon the movable member 10B, the movable member 10B stops moving. In the above-described manner, accompanying the sliding movement of each of the original document width guides 7 in the direction that is substantially perpendicular to the paper feed direction 100, each of the movable members 10A and 10B moves in the paper feed direction 100.
The pair of the paper size sensors 11 is used to determine the paper size of the original document by detecting or not detecting each of the movable members 10A and 10B. Since a structure of the paper size sensor 11 is the same as the conventional paper size sensor 82, like reference numerals are used in
Accordingly, the movable members 10A and 10B, which move in the direction that is substantially perpendicular to the paper feed direction 100, are detected by the paper size sensor 11, and the paper size sensor 11 can be attached to lie flat. In the above-described structure, the height of the original document tray unit 1 can be reduced as a whole compared with a structure in which the paper size sensor 11 is attached such that the height direction of the paper size sensor 11 extends in the height direction of the original document tray 6. Therefore, the original document discharged from the paper discharge port, which is positioned directly under the original document tray 6, can be prevented from touching the original document tray unit 1. Accordingly, since a long distance is not required to be provided between the paper feed port and the paper discharge port, the height of the ADF 3 can be reduced as a whole.
With reference to
When each of the original document width guides 7 is slid from a position illustrated in
When each of the original document width guides 7 is slid from a position illustrated in
When each of the original document width guides 7 is slid from a position illustrated in
In the above-described preferred embodiment, a total of four types of paper sizes can be determined by the two paper size sensors 11 by detecting the passing or non-passing of the movable members 10A and 10B. However, the present invention is not limited to the above-described preferred embodiment. For example, based on a type of the paper size to be used, a number of the paper size sensors 11 can be increased or decreased, or a plan view of the slide grooves 35 formed on the rack members 9A and 9B can be accordingly changed.
While the present invention has been described with respect to preferred embodiments thereof, it will be apparent to those skilled in the art that the disclosed invention may be modified in numerous ways and may assume many embodiments other than those specifically set out and described above. Accordingly, the appended claims are intended to cover all modifications of the present invention that fall within the true spirit and scope of the present invention.
Claims
1. A paper tray unit comprising:
- a paper tray on which a paper to be fed into a paper transportation path is placed and in which a paper discharge port of the paper transportation path is provided directly under the paper tray;
- a paper width guide provided movably in a direction that is substantially perpendicular to a paper feed direction on an upper surface of the paper tray and arranged to position the paper in a paper width direction;
- a paper size sensor attached to a reverse surface of the paper tray and arranged to determine a size of the paper in the paper width direction by detecting a position of the paper width guide; and
- a movable member arranged to move in the paper feed direction accompanying the movement of the paper width guide.
2. The paper tray unit according to claim 1, wherein a height of the paper size sensor protruding from the reverse surface of the paper tray is within a range in which a paper discharged from the paper discharge port does not touch the paper size sensor.
3. The paper tray unit according to claim 2, wherein the paper size sensor is a transmissive optical sensor which emits a light beam across a detection groove through which the movable member passes.
4. The paper tray unit according to claim 3, wherein the paper size sensor has a maximum dimension in a height direction of the detection groove and is attached such that the height direction of the detection groove is substantially parallel to the paper tray unit.
5. The paper tray unit according to claim 4, wherein each of the paper width guide, the paper size sensor, and the movable member include a pair of paper width guides, a pair of paper size sensors, and a pair of movable members; the paper tray unit includes a pair of rack members integral with the pair of the paper width guides; and the pair of the movable members moves in a direction that is substantially perpendicular to a moving direction of the rack members in response to a movement of the rack members, and a paper size is determined by the pair of the paper size sensors detecting a position of the movable members.
6. The paper size sensor according to claim 5, wherein the pair of the paper width guides is integral with the pair of the rack members via a respective connecting member, and is slidable on the paper tray within a range in which the connecting member is guided along an elongated hole provided on the paper tray.
7. The paper tray unit according to claim 6, wherein the pair of the rack members includes a longitudinal flat plate member and a teethed portion provided at one side in a width direction of the flat plate member.
8. The paper tray unit according to claim 7, wherein a guide groove is provided along a longitudinal direction of each of the rack members, each guide groove is substantially semicircular in a longitudinal cross-section, and each guide groove has a different planar shape.
9. The paper tray unit according to claim 8, wherein the guide groove of a first rack member of the pair of rack members includes a first parallel portion and a second parallel portion extending parallel to the longitudinal direction of the first rack member, the first and the second parallel portions are displaced in a width direction of the first rack member, and a diagonal portion extending diagonally in the longitudinal direction of the first rack member is provided to connect the first parallel portion and the second parallel portion; and
- the guide groove of a second rack member of the pair of rack members includes a first parallel portion, a second parallel portion and a third parallel portion extending parallel to the longitudinal direction of the second rack member; and a first diagonal portion and a second diagonal portion extending diagonally in the longitudinal direction of the second rack member are provided to connect the first parallel portion, the second parallel portion, and the third parallel portion.
10. The paper tray unit according to claim 9, wherein a pinion gear is rotatably supported on the reverse surface of paper tray; and the pinion gear includes a gear main body and a substantially disk-shaped flange, the gear main body has a teethed portion formed around a circumference of a cylinder member, the flange is provided at one end of the gear main body and protrudes in a radial direction of the gear main body, and a boss inserting hole is provided through the gear main body and the flange.
11. The paper tray unit according to claim 10, wherein the teethed portions of the rack members and the teethed portion of the pinion gear are meshed with each other, and when the teethed portions of the rack members and the teethed portion of the pinion gear are meshed, the pair of the paper width guides move simultaneously in opposite directions.
12. The paper tray unit according to claim 11, wherein each of the movable members includes a longitudinal portion, a flat plate portion, a fitting projection, and a projecting detection portion; the longitudinal portion includes a longitudinal member, the flat plate portion laterally protrudes from one end of the longitudinal portion, the fitting projection protrudes from a top portion of the longitudinal portion and fits in the guide groove of the rack member, and the projecting detection portion is provided on an upper surface of the flat plate portion.
13. The paper tray unit according to claim 12, wherein a substantially V-shaped slide groove is provided on a bottom portion of the longitudinal portion of the movable member and extends in the longitudinal direction of the longitudinal portion.
14. The paper tray unit according to claim 13, wherein the pair of the paper size sensors includes snap-fits arranged to fit into sensor mounting portions provided on the reverse surface of the paper tray.
15. The paper tray unit according to claim 7, wherein the pair of the rack members includes a shaped cut-out portion arranged on an opposite side in the width direction of the flat plate member from the teethed portion.
16. The paper tray according to claim 15, wherein the cut-out portion on one of the pair of the rack members has a different planar shape from the cut-out portion on the other of the pair of rack members.
17. The paper tray unit according to claim 16, wherein the pair of the movable members include blade springs made of a bent metal plate, a base end portion of the movable members is attached to the reverse surface of the paper tray, and an intermediate portion of each of the movable members in a longitudinal direction contacts against a respective cut-out portion of the pair of the rack members.
18. The paper tray unit according to claim 17, wherein a pinion gear is rotatably supported on the reverse surface of the paper tray, the pinion gear including:
- a gear main body having a teethed portion arranged around a circumference of a cylinder member;
- a substantially disk-shaped flange provided at one end of the gear main body and protruding in a radial direction of the gear main body; and
- a boss inserting hole penetrating through the gear main body and the flange.
19. The paper tray unit according to claim 18, wherein the pair of the paper width guides are arranged to move by the teethed portion of the flat plate member meshing with the teethed portion disposed around the circumference of the cylinder member.
20. The paper tray according to claim 19, wherein the pair of the paper size sensors includes snap-fits arranged to fit into sensor mounting portions provided on the reverse surface of the paper tray.
Type: Application
Filed: Feb 1, 2007
Publication Date: Aug 23, 2007
Applicant: MURATA KIKAI KABUSHIKI KAISHA (Fushimi-ku)
Inventors: Yoshitaka NOSE (Kyoto-shi), Toshihiro KAWAMURA (Kyoto-shi)
Application Number: 11/670,093
International Classification: B65H 1/00 (20060101);