Versatile furniture and assembly method
A method for versatile furniture construction and a versatile furniture, that comprises at least one panel or side, at least one rail fixed to the panel, the rail containing different walls, wherein the front walls do not make contact, a groove per rail that runs from the upper end to the lower end of said panel or side where the rail is inserted, a square constituted by two different fragments, each one of said fragments contains a threaded hole, wherein said square is placed in the ends of the rails to join two different panels or sides by means of a screw, and said screws join said rail with the square with the panel or side, elements to fix that contain one or more threaded holes and is fixed to said rails by means of a screw by the threaded hole and a bore with internal windings by said threaded hole, one or more special squares constituted by two different sections, wherein each one of the two sections contains two different widths and a threaded hole, wherein said special square is fixed in any point of the rail giving support to different types of union by means of a screw and a bore in its different width section.
The invention refers in general to the automated construction of furniture or the same, and particularly to a method and apparatus for producing furniture that is conveniently assembled in the final destination, in furniture units of different types.
PRIOR ART SPECIFICATIONThe production of furniture, such as desks, closets, boards, bookshelves, kitchens and similar, has been in the past, a task that requires manual labor. The material pieces as are laminated wood, agglomerates, MDF, solid wood, or other similar materials, should be cut in the particular size configurated, perforated and elaborated in other manners to form several parts, which are later assembled, regularly in a manual manner, to create the finished product. Said production results in a product relatively expensive which is later transported from the factory in an assembled and finished manner to its final destination. Not only the transportation is expensive, but also the furniture product has to be packaged and handled carefully to avoid damage.
To avoid the high cost of the afore mentioned process a furniture category has been developed known as furniture ready to assemble. This type of furniture is usually sold in a non-assembled manner comprising components that are designed for the consumer, which may be assembled without the necessity of special tools of any type. In fact, many of the furniture articles, such as the desks, shelves, drawers, bookshelves and similar are found in a dismountable manner, being an easy manner to transport, comprising measured cut components and special fasteners that may be assembled easily with a screw driver. The components are typically perforated in the factory to make the assembly an easy task.
Another system used for the construction of furniture is the so-called System 32. System 32 refers to holes made in the panel of the furniture, with a space of 1.26 inches (32 millimeters) between holes and a depth of approximately 0.197 inches (5 millimeters). The axial distance between the hole line and the frontal edge is approximately 1.46 inches (37 millimeters), where the seals, bumps and others, are part of the edge and are included in the measure of 1.46 inches (37 millimeters), and should be taken into account when the furniture panel is being cut and perforated.
The distance between the vertical hole lines should be divisible between 32. It is advantageous for the distance between the first and last perforation of the holes in the hole line, that the upper and lower edge be the same. System 32 has economical advantages due to its technology. However said system does not allow a versatile placement of the furniture, since the holes are fixed at certain points and thus the components of the furniture can only be placed in certain parts of the furniture.
Several patents in the prior art disclose furniture ready to assemble. For example, in U.S. Pat. No. 4,109,328 a modular furniture system is disclosed which consists of functional modules that can be oriented, stacked and interlocked to create different furniture assemblies. The modules include identical rectangular enclosures, one of which contains drawers and another a cupboard and retractable writing surface. The enclosures can be stacked one on top of the other with a portion of the uppermost enclosure supporting one end of an upper bunk bed module. A disadvantage of the afore-mentioned patent is that the furniture cannot be assembled in a quick manner, that is a part of the furniture is not fastened in a quick manner to another part of the furniture. A further disadvantage is that a single type of furniture can be assembled with a system of the above-mentioned patent.
U.S. Pat. No. 4,162,113 discloses a modular piece of furniture such as a room divider, with a compartmented skeletal structure forming shelves and cabinets, has its horizontal and vertical wall members interconnected by moldings extending along orthogonally adjoining edges thereof with ribs fitting into longitudinal grooves of these edges. Other profiles, of generally trapezoidal cross-section, have exposed longitudinal slots accommodating inserts which carry hinge elements for the connection of swing doors to certain of these wall members. Similar profiles along the free edges of door leaves are fitted with bumper or sealing strips. Again, one of the disadvantages of the above technology is that a single type of furniture may be assembled with it.
U.S. Pat. No. 4,337,988, discloses mobile furniture modules can be releasably installed under a work surface structure, such as provided by a countertop or table top, with convenient rearrangement enabled by providing each module with roller structures, such as typical casters, which are releasably anchored in wheel mounts which receive the caster wheels in a depression seat at a level elevated from the floor in the installed position. In addition the work surface structure is provided with a retainer which prevents movement of installed modules from beneath the work surface structure, preferably by engaging the top of the module with adjustable elevation which levels the module following releasable anchoring of the wheels in the elevated depression seat. A disadvantage with the afore-mentioned patent is that the furniture cannot be assembled in a quick manner. Another disadvantage is that a single type of furniture can be assembled with the above-mentioned patent.
U.S. Pat. No. 4,630,550 discloses a plurality of side rails, cross rails, side and corner legs are prefabricated from a square, tubular, 12 gauge steel material. Separable side and corner connecting members formed of substantially the same tubular steel material include projecting arms and bridging members that are inserted into the open ends of the side rails, cross rails, side and corner members to assemble the table. The connections are secured by bolting the structural frame members to the connecting members. Tubular rectangular side tracks are secured to the upper surface of the side rails in certain installations to provided support for wheeled carriages that are adapted to move longitudinally of the table. The side connectors and corner connectors are, in general, fabricated identically, then utilized in the assembly by slightly different orientation, hole patterns, and the use of the different bridging members. A disadvantage of the afore-mentioned patent is the difficult assembly of the rails to the furniture, even though this type of rails may allow different types of assembly for different types of furniture.
A structure for furniture pieces of variable configuration is disclosed in U.S. Pat. No. 6,805,060. A plurality of different types of assembling elements, which are coupled with one another, in a stable and removable way, to support a desktop at a predetermined distance from the ground. The types of assembling elements include a sleeve, hollow inside and equipped, in its lateral wall, with male quick connection joint means, formed by a pair of pins. Another element is a bar for coupling with a pair of the sleeves, and being equipped, at both extremities, with female quick connectors, which include a pair of blocks featuring a longitudinal hole, which receives the pins, and a through hole containing a dowel for locking the pins. The desktop is supported by desktop bearing brackets. Moreover, legs are fastened to the sleeves to support the bar and the sleeves at a predetermined distance from the ground. Other elements of the structure include extension uprights, fixing into the sleeves, in a position orthogonal with respect to the desktop, to support other shelves, which form a bookcase over the desk. The above patent is a furniture that is assembled in a quick manner, that is, one part of the furniture is fastened to another part of the furniture quickly. However one of the disadvantages of the above furniture is that it is destined to create a single type of furniture with the assembly of the afore-mentioned patent.
BRIEF DESCRIPTION OF THE INVENTIONOne of the problems found in current furniture, is that they are designed for in situ elaboration or in the factory, without having a broad versatility for future changes, without visibly affecting the parts that are made by it. Another problem found in the current furniture, is that, even though they are not designed for their elaboration in situ or in the factory, the furniture do not have a broad versatility for future changes, without affecting the parts that are made by it.
Therefore, one object of the present invention, is disclosing furniture which gives relatively easy changing options outside the factory, without altering the elements comprised by the same.
Another of the object of the present invention is disclosing a furniture that does not need to be assembled in situ or in the factory, wherein the assembly is sufficiently easy, with everyday tools, such as a simple screwdriver.
Thus, a further object of the invention is disclosing furniture that is assembled in a quick manner, that is, that one part of the furniture is assembled to another part quickly.
Another object of the invention is disclosing an assembly method for furniture that gives the option of relatively easy changing to be made outside the factory, without altering the elements comprised by it.
A further object of the invention, is disclosing an assembly method for furniture that does not need to be done in situ or in a factory, where the assembly is sufficiently easy with ordinary tools, such as a simple screwdriver.
Additionally, another object of the invention, is disclosing an assembly method for furniture which may be assembled in a quick manner that is, fastening one part of the furniture to another in a quick manner.
A further object of the invention is using panels normally used in the fabrication of conventional furniture, obtaining the same appearance in the design, tone and texture of the furniture assembled in a factory.
Yet another object of the invention is the use of simple adapters to use all type of metalwork available in the furniture market. Additionally another object is the non-use of adapters, using without them all types of metalwork available in the furniture market.
The afore-mentioned objects are obtained according to the content of the claims, by means of a structure to obtain furniture pieces of variable configuration, which include a plurality of different types of assembly elements, which are placed together, in a stable and removable manner, to support all type of structures above them.
In relation to the afore-mentioned figures,
The rail (2) is fixed to the panel or side (1) by a conventional method, such as screws. Said rail (2) is placed at an adequate distance of the edge of the panel or side (1), running lengthwise of the panel or side (1). That is, the rails (2) are placed in positions from 0° or 180° in regard to the edge of the panels or sides (1).
The panels or sides (1) are later placed, depending on the purpose of the panel or side (1), next to walls or floors (3), to form spaces to mount the furniture.
As may be observed in
The rails (2) are in form of a “C”, with five different walls, where the walls contain a 90° angle between each one of them. That is, the rail (2) contains a lower wall, which will be joined to the panel or side (1) in the groove (4), further containing two lateral walls, which will be joined to the panel or side (1) in the lateral parts of the groove (4) of the panel or side (1), and two opposed front walls, which do not meet, that is, a square or rectangle is not completely formed if a transversal cut of the rail (2) is made, since the front walls of the rail (2) do not have contact between them, thus the rail (2) has an aperture in its front part.
The groove (4) runs from side to side in a longitudinal manner of the panel or side (1). That is, there is no separation between the edge of the panel or side (1) with the groove (4), rather the groove runs from side to side. In the same manner, when the rail (2) is inserted, the rail (2) runs from side to side or edge to edge, in a longitudinal manner of the panel or side (1), according to the groove (4).
Likewise, the above mentioned figures show a square (5) which joins the panels or sides (1). In
Once said rail (2) is mounted in said panel or side (1), by the afore-mentioned means, a first fragment (6) of the square (5) is inserted in the interior part (29) of the rail (2). Since the front walls of the rail (2) enclose the inserted first fragment (6) of the square (5), every time the square (5) has a width which is less that the total width of the rail (2) and the square (5) has a greater width than the width of the aperture of the front walls of the rail (2), the square (5) is fixed of lateral movements in regard to the rail (2) and the panel or side (1). So as to fix the square (5) of upper/lower and front/back movements in regard to the rail (2) and the panel or side (1), a screw (9) is threaded by the threaded holes (8) of the square (5) to said panel or side (1), fixing the square (5) and said rail (2) to said panel or side (1).
Furthermore, so as to join the panel or side (1) with a second panel or side (10), the second fragment (7) is inserted within the rail (2) of said second panel or side (10). The walls of the second rail (2) enclose the second fragment (7) inserted in the square (5), the second fragment (7) of the square is fixed of lateral movements with regard to the second rail (2) and the second panel or side (10). So as to fix the square (5) of upper/lower and front/back movements in regard to the rail (2) and said second panel or side (10), a screw (9) is threaded by means of the threaded hole (8) of the square (5) to said second panel or side (10), fixing the square (5) and the second rail (2), with the second panel or side (10).
As may be seen in
Therefore, a single square (5) works for two different panels or sides (1, 10) and two different rails (2). The above described is for joining two different panels or sides (1, 10) in a 90° position. Logically, the angle that the sections or fragments of the square (5) have, will be reflected on the angle between the two panels or sides (1, 10).
Since the groove (4) runs from side to side of the panel or side (1) in a longitudinal manner, the groove (4) will be visible in the lower edge of the exterior part of the panel or side (1). The afore-mentioned only affects the physical aspect of furniture, and not the technical character of the same. Furthermore, the hole left by the groove (4) may be filled with a filler, such as a plaster or lid among other. This may be observed in
The rail (2) maintains the same characteristics as was above mentioned, such as may be seen in
Since the front walls of the rail (2) enclose the bore (11) with internal windings, said bore (11) with internal windings is fixed of lateral movements in regard to the rail (2) and the panel or side (1). So that the bore (11) with internal windings and the element to fix (12) is fixed of upper/lower and front/back movements, a screw (9) is threaded by means of the threaded hole (13) of the element to fix (12) and the threaded hole (14) of the bore (11) with internal windings to said panel or side (1), fixing said element to fix (12), to said bore (11) with internal windings and said rail (2), with said panel or side (1) and said element to fix (12). That is, the moment that the threaded screw (9) is threaded and passed by the element to fix (12) and the bore (11) with internal winding, the bore (11) with internal winding hits or is fixed against the internal part of the exterior wall (28) of said rail (2).
The manner in which the bore (11) with internal winding is fixed to the rail (2) by means of the threaded hole (14), will apply to all the components in the furniture construction method of the invention, that use said bore (11) with internal windings.
The afore-mentioned may be seen in the transversal cut of
The elements to fix (12) may be selected from fixed or extractable tie racks, extractable pant racks, valet, moon mirror, cloth baskets, multi-use tray, extractable shoe racks, lamps, belt racks, jewelry racks, hanging racks, shirt pull-outs, fan perch, dirty cloth baskets, among other elements for closets. The elements to fix (12) may be selected between baskets, spice racks, pull-out systems, slidable towels, corners, illuminations, molds or corners, hiding system for cutting boards, ironing boards, towel carrier, bottle racks, supports for paper towels, supports for 190 knives, support for cooking books, extractable dispensers, rotating dispensers, edgers, metallic panels, metallic magic edgers, extractable doors, garbage cans, devices for drying tableware, vegetable baskets, hooks, among other elements for kitchen. The elements to fix (12) may be selected from televisions, CD accessories, folder fixers, speaker fixers, magazine fixers, rotating base, rotating arm for monitors, desk organizers and keyboard fixers, among other elements for bookcases and others.
The different widths (18, 19) of the first section (16) of the special square (15), allow that the special square (15) may be placed at any height of the rail, thus giving support to all type of joint. As was mentioned before, the advantage that the special square (15) has over an normal square (5), is that the special square (15) may be placed at any height of a vertical axis of a rail (2), whereas the square (5) may only be placed in the ends of the rail (2). This may be seen in
Specifically,
Specifically,
The drawers (23) are mounted in rails (2), which are found, as was stated above, in the grooves (4) made in the panels or sides (1), where the grooves (4) in the panels or sides (1) are specifically made to sustain the rails (2). In each one of the lateral edges (27) of the drawers (23), first slides (24) are found, which are preferably of a smaller longitude than the longitude of the drawers (23). The first slides (24) are preferably found centered in regard to the vertical axis of the drawers (23). The first slides (24) may be fixed by conventional methods to the lateral edges (27) of the drawers (23). A second slide (25) is placed against the rise (26) or directly against the rail (2), as is seen in the transversal views of
In a first embodiment of the rise (26), according to
In a second embodiment without a rise (26), according to
In the first embodiment of the drawers (23), a threaded screw (9) is passed through the rise (26), and when penetrating the rail (2), said bore (11) with internal windings is fixed against the exterior walls (28) of the rail (2), fixing the rise (26).
As may be seen in the superior view of
The second part (33) of the hinge (31) is fixed to the door by conventional methods, such as gluing, as is shown in
Initially, to mount said panel, division or shelf (21) in the panels or sides (1), rails are mounted in the panels or sides (1), where the rails (2) are found, as was afore-mentioned, in grooves (4) of the panels or sides (1), wherein said grooves (1) in the panels or sides (1) are specifically made to sustain the rails (2). The first embodiment of the panel, division or shelf (21) may be observed in
A second embodiment of the panel, division or shelf (21) may be seen in
In view of the afore-mentioned specification, the method of the invention allows the use of simple adapters of all type of metalwork existing in the furniture market.
The furniture construction method comprises fixing a rail to a panel or side by means of a groove that runs from the upper border to the lower border of the panel or side, said rail is placed in a vertical or horizontal position regarding the panel or side; placing a square in the ends of the rails, said squares containing two different fragments, each one of the fragments contains a threaded hole; joining two different panels or sides by means of screws; joining said rail to the square and consequently to the panel or side; fixing to said rails one or more elements to fix that contain one or more threaded holes by means of a threaded hole and a bore with internal winding by the threaded hole; wherein said bore with internal winding is fixed against the inferior part of the exterior wall of said rail; fixing one or more special squares in any point of the rail, wherein said special squares are constituted by two different sections, one of the two sections contains two different widths and a threaded hole, wherein support is given to different type of joints by means of a screw and a bore with interior windings in said section of different widths and wherein said different widths are defined as a first width which is less that the total width of the rail and a second width which is less than the total width of the rail and greater than the first width.
In a first embodiment, the fixed element is a drawer with a slide in each lateral end of the drawer. In another embodiment the fixed element is a rise with a slide to mount a drawer.
Therefore, the method can additionally comprise the step of sustaining in said rails said drawers and wherein the counterpart of the lateral end of the drawers, contains slides.
A further embodiment of the method is mounting to the furniture one or more doors, wherein the doors comprise one or more hinges and wherein the hinges are constituted by two different parts, and wherein each part comprises two or more flanges, and where each flange comprises a threaded hole.
In a further embodiment of the invention, the fixed element is a support square to sustain a panel, division or shelf, where the support square contains a hole in its vertical axis. Yet in another embodiment of the invention, the fixed element is a crystal support to sustain a crystal panel, division or shelf, where the support square contains a hole in its interior wall.
Therefore, additionally the step of forming by means of a fixing element and said panel, division or shelf a suitcase area or a hanging area or accessory area or tie-rack or shoe-rack, whereas the element to fix and said drawers may form a blind drawer or a drawer area or an open drawer area.
Even though the afore-mentioned detailed specification has shown, specified and pointed the novel fundamental characteristics of the invention according to different embodiments, one skilled in the art will understand that different omissions may be made and substitutions in the form and details of the furniture referred to and illustrated, without distancing from the spirit of the invention.
Claims
1. An article of furniture, comprising:
- at least one panel or side;
- at least one rail fixed to the panel, the rail is placed in a substantially vertical or horizontal position regarding the panel or side, the rail containing a plurality of walls and the front walls do not contact each other;
- a groove in each rail that runs from the upper end to the lower end of the panel or side where the rail is inserted;
- a first square having two fragments, each of the fragments having a threaded hole, where the first square is placed in the ends of the rails to join two different panels or sides by fasteners received by the threaded holes and the fasteners secure the rail with the first square to the respective panel or side;
- at least one element to fix that has one or more threaded holes and is fixed to the rails by a fastener received by the threaded hole;
- a bore with internal windings disposed adjacent the threaded hole; wherein the bore with internal windings is fixed against the internal part of the external wall of the rail;
- at least one second square having two different sections, wherein one of the two sections has two different widths and a threaded hole therein, wherein the second square is fixed at any position of the rail to support different types of joints by a fastener and a bore with internal windings in the different width section;
- wherein the different widths are defined as a first width that is less than the total width of the rail and a second width that is less than the total width of the rail and greater than the first width; and
- wherein said second width contains a threaded hole.
2. The article of furniture according to claim 1, wherein
- the element to fix is a drawer with a slide in each one of the lateral ends of the drawer or a rise with a slide to mount a drawer.
3. The article of furniture according to claim 1, wherein
- the element to fix is a drawer with a slide in each one of the lateral ends of the drawer, wherein the drawer is fixed to the rails and wherein the counterpart of the lateral end of the drawers has slides.
4. The article of furniture according to claim 1, wherein
- the article of furniture has at least one door, wherein the at least one door has at least one hinge, wherein the at least one hinge has two different parts and each part has two or more flanges and each flange has a threaded hole.
5. The article of furniture of claim 1, wherein
- the element to fix is a support square to sustain a panel, division or shelf, wherein the support square has a hole in its vertical axis.
6. The article of furniture of claim 1, wherein
- the element to fix is a crystal support to sustain a crystal panel, division or shelf, wherein the support square has a hole in its interior wall.
7. The article of furniture of claim 1, wherein
- an angle of the square fragments is between approximately 0° and approximately 179°.
8. A method for the construction of furniture, comprising the steps of:
- fixing a rail to a panel or side by inserting rail in a groove running from an upper end to a lower end of the panel or side, the rail being disposed in a vertical or horizontal position in regard to the panel or side;
- disposing a first square in the ends of the rail, said the first square having two different fragments, each of the fragments having a threaded hole;
- joining two different panels with fasteners;
- joining the rail with the square to the panel or side;
- fixing to the rail at least one element having at least one threaded hole with a fastener received by the threaded hole and a bore with internal windings disposed adjacent to the threaded hole;
- wherein the bore with internal windings is fixed against the interior part of the exterior wall of the rail;
- fixing at least one second square at any point of the rail, wherein the second square has two different sections, one of the two sections has two different widths and a threaded hole, wherein support is given to different type of joints by a fastener and a bore with interior windings in the different width section, and wherein the different widths are defined as a first width that is less than the total width of the rail and a second width that is less than the total width of the rail and greater than the first width.
9. The method according to claim 8, wherein
- the element is a drawer with a slide in each one of the lateral ends of the drawer or a rise with a slide to mount a drawer.
10. The method according to claim 9, further comprising the step of
- securing the drawer in the rail, wherein the counterpart of the lateral end of the drawer has a slide.
11. The method according to claim 8, wherein
- the furniture has at least one door.
12. The method according to claim 11, wherein
- said the at least one door has at least one hinge and wherein each hinge has two different parts, and wherein each part has two or more flanges and wherein each flange has a threaded hole.
13. The method according to claim 8, wherein
- each element has a support square secured to a panel, division or shelf, wherein the support square has a hole in its vertical axis.
14. The method according to claim 8, wherein
- the element is a crystal support secured to a crystal panel, division or shelf, wherein the support square has a hole in its interior wall.
15. The method according to claim 13, further comprising the steps of
- forming by means of the element and a panel, division or shelf, one of the group consisting of a suitcase area, a hanging area, an accessory area, a tie rack, and a shoe rack.
16. The method according to claim 10, further comprising the steps of
- forming by means of the element and the drawer, one of the group consisting of a blind drawer, a drawer area, and an open drawer area.
Type: Application
Filed: Apr 5, 2007
Publication Date: Oct 11, 2007
Inventor: Jorge Casanova Arevalo (Tlalnepantla)
Application Number: 11/783,085
International Classification: A47B 43/00 (20060101);