Tub for wipes with resealable closure and printable back
A container for wipes includes a tub of thermoformed material. The tub comprises at least one side wall and a top integrally formed with the side wall. The container also includes a recess centrally located with respect to the top, and a first flange defined by the recess and including a first opening. The first flange is substantially parallel to the top. The container also includes a second opening defined by a periphery of the at least one side wall, and a second flange extending from the periphery of the at least one side wall.
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This application claims priority to U.S. Provisional Patent Application No. 60/794,079, filed on Apr. 21, 2006.
BACKGROUNDEmbodiments of the invention relate to packages for wipes, and particularly to a tub for wipes that includes a recess in its top to facilitate easy dispensing of wipes.
Cloths, towels, and similar items used for cleaning, drying, rubbing, bathing, and the like are often referred to as wipers or wipes. A variety of wipes are available in the market and their uses range from cosmetic and personal hygiene to industrial. Some wipes are dry while others are moistened with a cleanser, lotion, or other liquid (and sometimes referred to as “wet wipes”). Non-woven fabrics are often used for wipes and such wipes may take the form of and be packaged in accordance with, for example, the teachings of U.S. Pat. No. 6,164,441.
SUMMARYAlthough, there are a variety of wipes and packages for such wipes, the packages are not always satisfactory. One problem that arises with wet wipes is that they tend to dry out after their package is opened. Thus, some mechanism must be provided for dispensing a limited number of wipes and thereafter resealing or reclosing the package so that additional wipes may be dispensed at a later time with minimal loss of moisture. Another problem with existing packages is that many of them are made from injection molded plastic. After their initial manufacture, such packages often must be printed upon or labeled in order to indicate the content of the packages. In addition, many packages are not designed in a manner that considers how the packaging itself may be used as an advertising mechanism. For example, if designed properly, it is possible for a package to act like a small billboard when presented on retail shelf space. Accordingly, there is a need for improved packages for wipes.
In one embodiment, the invention provides a container for wipes including a tub of thermoformed material. The tub comprises at least one side wall and a top integrally formed with the side wall. The container also includes a recess centrally located with respect to the top, and a first flange defined by the recess and including a first opening. The first flange is substantially parallel to the top. The container also includes a second opening defined by a periphery of the at least one side wall, and a second flange extending from the periphery of the at least one side wall.
In another embodiment, the invention provides a container operable to support wetted tissue material. The container includes a tub formed of thermoformed material. The tub has at least one side wall and a top integral to the at least one side wall. The container also includes a recess extending from the top, a first flange defined by the recess and including a first opening, and a periphery defining the first opening. The periphery has at least one substantially smooth edge portion and at least one toothed edge portion.
In another embodiment, the invention provides a method for forming a container to support a number of wipes. The method includes thermoforming a one-piece tub that has at least one side wall, a top integral with the side wall, a recess extending from the top, and a substantially flat surface defined within the recess. The method also includes forming a contour for a first opening on the substantially flat surface. Forming the contour includes the steps of defining at least one edge of a first flange, forming at least one substantially smooth cut portion, and forming at least one toothed cut portion.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
The tub 10 can be thermoformed or molded from a single piece or sheet of plastic or similar material. One advantage of forming the tub 10 in this manner is that prior to molding the tub 10, the sheet may be pre-printed or embedded with designs such as patterns, flowers, wood grain, or other graphics as well as with text or other indicia. This eliminates the need for later applied labels such as adhesive-backed paper labels, printing processes, and the like that are commonly applied to containers. If necessary, images may be printed or embedded in the plastic sheet in a pre-distorted manner that takes into account the stretching and movement that occurs when the flat sheet of plastic is molded three-dimensionally. In some embodiments, the tub 10 is molded with three-dimensional decorative features such as, for example, various designs, flowers, or any other features that are desired. Alternatively, the tub 10 may be vacuum formed or form-fill-sealed.
The flange 48 is configured to support a backing 52 (
As noted, in some embodiments the backing 52 is made from a material that is different from the material from which the tub 10 is made. The backing 52 may be made from material that is readily printed upon such as paper or card board, blister packaging, or a flexible film material. The second side 56 of the backing 52 provides a convenient display area for labeling the tub 10 with the name of the contents, consumer instructions, drug facts, bar codes, RF tags, and other text and labeling content. A filled tub 10 may be positioned at retailers such that the information on the second side 56 is directed to the line of sight of consumers as they pass displays or shelves containing the tub 10. Thus, the backing 52 acts like a small billboard and provides space for manufacturers of the wipes to display informative and appealing content that consumers can readily read.
As noted above, the flange 28 and opening 32 are located below the plane P. In addition, the label seal 60 is preferably configured to be positioned above the flange 28 (for example, substantially parallel with the top 22) leaving a gap between the label seal 60 and the flange 28 in which at least a part of the next wipe or paper tissue may be positioned. Thus, sufficient room is provided so that wipes may be folded in a manner where the removal of one wipe from the tub 10 through the opening 32 is accomplished and a part of the next wipe is pulled up from the opening 32 to be stored between the flange 28 and the label seal 60 in a position where it is readily grasped by a consumer.
Each of the shapes shown in
As noted above, the flange 28 and opening 32 are located below the plane P. In addition, the closure described above is preferably configured such that when closed, the lid 98 is positioned above the flange 28 (for example, substantially parallel with the top 22) leaving a gap G (shown in
As also noted above, in one exemplary construction, the tub 10 includes an open bottom or opening 44. As a consequence, the tub 10 may be filled from the bottom (i.e., the tub may be bottom filled). This and other features of the tub 10 allow for a unique process of filling the tub 10 with wipes during manufacturing. The process of manufacturing begins with thermo-forming the tub 10. Next, the non-woven or other material to be used for the wipes is processed an initial converting stage. This initial converting stage can involve a process whereby the wipe material is wetted with a cleanser, lotion, or similar liquid; folded; and cut. Alternatively, the material may be folded, cut, and then wetted. Of course, dry wipes could also be placed in the tub. When such wipes are packaged the wetting step is eliminated. Once the wipes have undergone an initial converting stage, they are stacked. Stacks consisting of a predetermined number of wipes (for example, 60, 100, 200, etc.) are then loaded into the tub 10. The backing 52 (
Various features and advantages of the invention are set forth in the following claims.
Claims
1. A container for wipes including:
- a tub of thermoformed material, the tub comprising at least one side wall and a top integrally formed with the side wall;
- a recess centrally located with respect to the top;
- a first flange defined by the recess and including a first opening, the first flange being substantially parallel to the top;
- a second opening opposite to the first opening and defined by a periphery of the at least one side wall; and
- a second flange extending from the periphery of the at least one side wall.
2. The container of claim 1, wherein the first flange is placed between the top and the second flange.
3. The container of claim 1, further comprising a backing substantially adjacent to the second opening and coupled to the second flange.
4. The container of claim 3, wherein the backing includes a flap extending away from the tub, the flap operable to support the weight of the container.
5. The container of claim 1, further comprising a closure with a first portion and a second portion, the first portion permanently coupled to the tub.
6. The container of claim 5, wherein the closure is coupled to the top of the tub such that the second portion at least partially seals the first opening.
7. The container of claim 5, wherein the closure is substantially parallel to the first flange.
8. The container of claim 1, further comprising a closure with a first portion and a second portion, the first portion fitted at least partially within the recess of the tub.
9. The container of claim 8, the closure further comprising a spring actuating the second portion from a close position to an open position with respect to the first portion, such that in the close position the second portion at least partially seals the first opening.
10. The container of claim 1, wherein the first flange includes an edge defined by at least one smooth edge portion and at least one toothed edge portion.
11. The container of claim 1, further comprising a support including at least one rail, the support operable to engage the second flange of the tub with the at least one rail.
12. A container operable to support wetted tissue material, the container comprising:
- a tub formed of thermoformed material, the tub including at least one side wall and a top integral to the at least one side wall;
- a recess extending from the top;
- a first flange defined by the recess and including a first opening; and
- a periphery defining the first opening, the periphery including at least one substantially smooth edge portion and at least one toothed edge portion.
13. The container of claim 12, further comprising a second flange extending from the at least one side wall, the second flange being opposite with respect to the top.
14. The container of claim 13, further comprising a coupling portion including a rail operable to receive at least a portion of the container, the coupling portion operable to slide with respect to the tub to a mounted position and engage the second flange of the tub with the rail.
15. The container of claim 13, further comprising a backing substantially coupled to the second flange.
16. The container of claim 12, further comprising a closure with a first portion and a second portion, the first portion permanently coupled to the tub and the second portion operable to pivot with respect to the first portion.
17. The container for claim 12, further comprising at least one protrusion extending from the at least one side wall, the at least one protrusion operable to support the container on a substantially upright position.
18. A method for forming a container to support a number of wipes, the method comprising:
- thermoforming a one-piece tub including at least one side wall, a top integral with the at least one side wall, a recess extending from the top, and a substantially flat surface defined within the recess; and
- forming a contour for a first opening on the substantially flat surface, forming the contour includes defining at least one edge of a first flange, forming at least one substantially smooth cut portion, and forming at least one toothed cut portion.
19. The method of claim 18, further comprising coupling a closure to the top to at least partially cover the recess.
20. The method of claim 18, wherein thermoforming the tub includes forming a second flange opposite to the top and extending outwardly from the at least one side wall.
21. The method of claim 20, further comprising coupling a backing to the second flange.
Type: Application
Filed: Apr 19, 2007
Publication Date: Oct 25, 2007
Applicant: Guy & O'Neill, Inc. (Fredonia, WI)
Inventor: Jon Alexander (Kewaskum, WI)
Application Number: 11/788,689
International Classification: B65D 73/00 (20060101);