Receptacle
A receptacle comprises a receptacle housing having a body, a plug interface portion extending therefrom, and a contact support member with pivot areas formed therein for urging contacts disposed in the housing into alignment. A receptacle further comprises a shielding shell having cantilevered beams formed therein. The shielding shell has a projection extending therefrom for contacting a latch arm extending from the receptacle housing. A shielding gasket is disposed around the shielding shell and has overlapping rows of beams extending therefrom. The shielding gasket also has a projection extending therefrom that is situated in a channel formed in a latch arm. The latch arm is formed as part of a latch plate comprising a latch bar, two latch arms, and at least one projection for contacting ground.
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This application is a divisional of U.S. patent application Ser. No. 11/492,161, titled “Improved Receptacle,” filed on Jul. 24, 2006, which is a divisional of U.S. patent application Ser. No. 11/355,382, titled “Improved Receptacle,” filed on Feb. 16, 2006, which is a divisional of U.S. patent application Ser. No. 10/391,387, titled “Improved Receptacle,” filed on Mar. 18, 2003, which claims the benefit of U.S. Provisional Patent Application 60/383,366 filed May 24, 2002 and entitled “Improved Receptacle,” and U.S. Provisional Patent Application 60/383,490 filed May 24, 2002 and entitled “Improved Plug,” the contents of which are hereby incorporated by reference in their entirety.
This application is related by subject matter to U.S. patent application Ser. No. 10/391,388 filed on Mar. 18, 2003 and entitled “Improved Plug,” U.S. patent application Ser. No. 60/383,403 filed on May 24, 2002 and entitled “Paddle-Card Termination for Shielded Cable,” and U.S. patent application 60/379,353 filed on May 10, 2002 and entitled “Overmolded Strain Relief and Electrical,” the contents of which are hereby incorporated by reference in their entirety.
FIELD OF THE INVENTIONThe present invention relates to electrical connectors and more particularly to plugs and receptacles.
BACKGROUNDThe speed and capacity of computing systems is constantly on the rise. Furthermore, computing systems are being interconnected in increasingly complex networks. In order to keep pace with these developments, new interconnect systems such as, for example, the InfiniBand architecture have been proposed. The InfiniBand architecture is an industry standard, channel-based, switched fabric, interconnect architecture, with a primary application in the area of server interconnection. InfiniBand promises to provide reliable interconnect performance at speeds ranging from 2.5 to 30 Gbits/second.
The InfiniBand standard, and others like it such as, for example, 10 Gbit Ethernet represent notable advances in interconnect speeds. At the lofty speeds provided by these technologies, the highest levels of electrical performance are required of the physical interconnect devices. For example, creating a stable contact interface with precise impedance matching is essential. Likewise, electromagnetic interference and leakage must be minimized. Furthermore, these characteristics must be provided in a physical form that is mechanically operable in real world situations and capable of being manufactured consistently in large quantities.
SUMMARYDisclosed herein are improved interconnect systems. More particularly, disclosed herein are improved receptacles.
A disclosed exemplary receptacle comprises a housing having a body, an interface for receiving a plug, and a member, which may be referred to as a contact support member. The contact support member has a plurality of pivot areas formed therein. The receptacle further comprises signal contacts, which are inserted into the housing. A portion of each signal contact extends through the housing and is exposed in the interface, while a second portion of the signal contact abuts one of the pivot areas. The pressure applied by the pivot area urges at least a portion of each signal contact to become vertically and horizontally aligned.
A shielding shell is also disclosed herein for providing electrical continuity between the receptacle and a plug. The shielding shell is formed from a metallic material and has a plurality of projections formed therein which contact the metallic casing of a plug when connected thereto. At least a portion of each of the plurality of projections increases in height across the length of the projection. This feature improves contact between the shielding shell and the plug casing.
A latch member or arm extending from the housing and for mating with a corresponding latch member on a plug is also disclosed. The shielding shell may further comprise a projection extending therefrom, which contacts the latch member and thereby provides an electrical path between the shell and latch member.
An electrical shielding gasket is disposed on the receptacle housing and is formed around the plug interface. The gasket comprises a metallic frame and a first plurality of metallic beams extending from the frame and situated linearly along the frame with portions of the frame formed therebetween. The gasket further comprises a second plurality of metallic beams extending from the frame and situated linearly along the metallic frame. The second plurality of metallic beams span the portions of the frame between the first plurality of metallic beams. The gasket may still further comprise a locking member extending from the frame. The locking member extends into a recess, which may be a channel, formed in the latch member and thereby limits the movement of the gasket relative to the latch arm.
According to an aspect of the disclosed receptacle, the latch member is formed as part of a latch plate. The latch plate comprises a latch bar extending along said housing and a first and second latch member extending therefrom and through the housing. The latch bar provides protection to signal and ground contacts that are inserted in the housing. The latch plate further comprises two projections extending therefrom for connecting the latch plate to a device such as a circuit board. The projections may be connected to, for example, a ground on the circuit board. Electrical continuity within the receptacle as well as between a plug and the receptacle is provided through the latch arms, which extend into the latch bar, and terminate at ground via the projections.
Additional aspects of the disclosed exemplary receptacle are provided below.
BRIEF DESCRIPTION OF THE DRAWINGSAn exemplary receptacle is described with reference to the accompanying drawings in which:
An exemplary plug and receptacle with the above-mentioned beneficial features are described below with reference to
Front, rear, and exploded views of receptacle 112 are provided in
Latch plate 216 comprises latch bar 222 and latch members 224 extending therefrom. Latch members 224 extend through housing 210 and project from external side 226. Recesses 228 are formed in latch members 224 and are designed to receive corresponding latches 421 from plug assembly 210. Latch members 224 have channels 225 formed in their exterior surfaces for interacting with locking members 290 extending from electrical gasket 238. Latch plate 216, and in particular latch bar 222 extends across the rear of receptacle housing 210 and protects contacts 212 and 214 from unintentional manipulation. Generally, latch plate 216 is formed of a high strength conductive metal that can be soldered such as, for example, cold rolled steel (CRS), and further comprises grounding projections 230 for connecting to a ground contact on a device such as a printed circuit board.
Shielding shell 232 is formed to correspond to the exterior surface of plug interface portion 220 and is fitted thereto. Specifically, shell 232 comprises casing 233, which encapsulates the surface of interface portion 220. Receptacles 234 are formed in shell 232 and correspond to projections 236 formed in housing 210. Receptacles 234 frictionally interact with projections 236 to maintain shell 232 in position on plug interface portion 220. Shielding shell 232 is manufactured from a conductive material that is capable of being extruded such as, for example, cold rolled steel. Upon connection of plug 110 to receptacle 112, shielding shell 232 contacts the metallic casing of plug 110 and thereby reduces electromagnetic interference (EMI).
Gasket 238 fits around casing 233 of shielding shell 232. Gasket 238 is manufactured from a conductive material with spring characteristics such as, for example, phosphorous bronze, and has metal beams extending therefrom. When plug 110 is inserted into receptacle 112, the metal beams extending from gasket 238 overlap the casing of plug 110. Gasket 238 thereby operates to reduce electromagnetic forces (EMF's) escaping between plug 110 and receptacle 112 and maintains an equal ground potential between plug 110 and receptacle 112.
Signal contacts 212 comprises a plug contact portion 250 for making electrical contact with a corresponding contact in plug 110 and a tail portion 252 for electrically connecting receptacle 112 to a device such as a printed circuit board. Pivot member 254 is formed between the two. Tail portions 252 should be precisely aligned so as to facilitate connecting receptacle 112 to a device. Given the extremely delicate nature of contacts 212, maintaining the alignment of tail portions 252 throughout manufacturing and up until connection to an electrical device is a difficult proposition. Receptacle housing 210 disclosed herein is especially designed to maintain the desired alignment of tail portions 252.
As shown in
Shielding shell 232 shields contacts 212 and 214 from EMI and prevents EMF leakage when receptacle 112 receives plug 110. These functions are best served when there is electrical continuity between receptacle 112 and plug 110. Accordingly, it is desirable to maintain a consistent and strong electrical contact between shielding shell 232 and the casing of plug 110. Casing 233 has outwardly projections 274 formed therein to facilitate this consistent electrical contact. In the disclosed embodiment, projections 274 have the form of cantilever beams. The height of projections 274 from the exterior surface of casing 233 increases along the length of projections 274. Increasing the height across the length of the projections 274 maintains physical contact and electrical continuity between shell 232 and the casing of plug 110 through tolerance extremes and mating conditions. As shown, projections 274 are formed on opposing sides of casing 233.
Shielding shell 232 further comprises projection 278. As shown in
A detailed view of electrical gasket 238 is provided in
Gasket 238 further comprises locking members 290 for restricting movement of gasket 238 on the assembled receptacle 112. Locking member 290 extends away from frame 280 and, when assembled onto receptacle 112, into channels 225 formed in latch members 224. Locking member 290 resides in channel 225 and is limited in its freedom of movement by the length of channel 225.
Plug
An alternative embodiment of plug 110 and receptacle 112 is depicted in
Nuts 514 further comprise extension member 526 that extends through recesses formed in bulkhead 512, shielding shell 232, and housing 210, and interfaces with ground plate 520. As shown, distal end 528 of extension member 526 is situated in recess 530 formed in ground plate 520, and has spiraled grooves formed thereon for forming an interference fit with corresponding spiraled grooves in recess 530. Ground plate 520 extends into and is anchored in circuit board substrate 522, which provides electrical connectivity to a ground source. Nuts 514, including extension members 526, may be electrically conducting, as is ground plate 520. Accordingly, physical contact between nuts 514 and ground plate 520 provides electrical connectivity to a ground source accessed through substrate 522. Furthermore, as a consequence of nuts 514 abutting bulkhead 512 and interfacing with ground plate 520 that is seated in substrate 532, receptacle 112 is firmly positioned and less susceptible to forces that otherwise might interfere with electrical connection between receptacle 112 and substrate 532.
Thus, an exemplary plug and receptacle have been disclosed. The exemplary devices have been especially designed to optimize electrical performance and can be consistently and practically manufactured. A plug and receptacle in accordance with the exemplary disclosed embodiments are ideal for use in Infiniband connection systems but may be used with other architectures or standards as well.
Modifications may be made to the above-described embodiments without departing from the spirit or essential attributes thereof. For example, the shape of the conduits formed through the plug housing may be different than that described above. Likewise, the contacts may be formed in shapes different than those illustrated herein. Indeed numerous variations may be made upon the disclosed embodiments. Accordingly, the present invention should not be limited to any single embodiment, but rather construed in breadth and scope in accordance with the recitation of the appended claims.
Claims
1. A receptacle, comprising:
- a housing; and
- a latch plate comprising:
- a latch bar extending along said housing;
- at least a first latch member and second latch member integrally formed with said latch bar and extending through said housing, said latch members for mating with a corresponding members on a plug; and
- at least one projection integrally formed with said latch plate for connecting said latch plate to a device.
2. The receptacle of claim 1, wherein said at least one projection is formed to connect to a ground source.
3. The receptacle of claim 1, further comprising an electrical shielding gasket having a member extending therefrom, wherein at least one of said first latch member and said second latch member has a recess formed therein for accepting said member.
4. The receptacle of claim 3, wherein said recess is a channel having a length and said member is free to move along the length of said channel.
5. A receptacle system, comprising:
- a circuit board having at least one ground source;
- a housing; and
- a latch plate comprising:
- a latch bar extending along said housing;
- at least a first latch member and second latch member integrally formed with said latch bar and extending through said housing, said latch members for mating with a corresponding members on a plug; and
- at least a first projection and a second projection, said first and second projection integrally formed with said latch plate and for connecting to said at least one ground source.
6. The receptacle of claim 5, further comprising an electrical shielding gasket having a member extending therefrom, wherein at least one of said first latch member and said second latch member has a recess formed therein for accepting said member.
7. The receptacle of claim 6, wherein said recess is a channel having a length and said member is free to move along the length of said channel.
8. A system, comprising:
- a plug having a conductive casing;
- a receptacle comprising:
- a housing, said housing comprising a body and a plug interface for receiving said plug projecting from said body; and
- an shielding shell disposed on said plug interface for providing electrical continuity between said receptacle and said plug, said shielding shell formed of a metallic material and having formed therein a plurality of projections, at least a portion of each of said plurality of projections increasing in height across the length of the portion and contacts said conductive casing,
- wherein a continuous electrical path is formed between said casing and said receptacle.
9. The system of claim 8, further comprising a circuit board having a ground source,
- said receptacle further comprising a latch plate having at least one latch member extending through said housing, and at least one projection integrally formed with said latch member and contacting said ground source,
- wherein said shielding shell comprises a projection contacting said at least one latch member, thereby forming a continuous electrical path from said casing, through said shielding shell and latch member to said ground source.
10. The system of claim 9, wherein a single ground potential is maintained from said plug to said receptacle.
11. The system of claim 9, further comprising an electrical shielding gasket disposed on said housing and formed around said plug interface, said electrical shielding gasket comprising a metallic frame, a first plurality of metallic beams extending from said metallic frame and situated linearly along said metallic frame with portions of said frame formed therebetween, and a second plurality of metallic beams extending from said metallic frame and situated linearly along said metallic frame, said second plurality of metallic beams spanning said portions of said frame between said first plurality of beams and overlapping said first plurality of metallic beams,
- wherein said shielding gasket overlaps a gap between said plug and said receptacle when said plug is attached to said receptacle.
12. The system of claim 11, wherein said gasket further comprises a projection extending into a recess formed in said at least one latch member.
13. A receptacle, comprising:
- a housing comprising a front side and a rear side; and
- a ground plate comprising:
- a ground bar extending along the rear side of said housing; and
- at least one projection integrally formed with said ground plate for connecting said ground plate to a device, whereby said projection is offset toward the front side of said housing relative to said ground bar.
14. The receptacle of claim 13, wherein said ground plate and said at least one projection are electrically conductive.
15. The receptacle of claim 13, wherein said at least one projection comprises at least two projections.
16. The receptacle of claim 13, wherein said ground bar has at least one recess formed therein for receiving a member.
17. The receptacle of claim 16, wherein said at least one recess has spiraled grooves formed therein for forming an interference fit with corresponding grooves on said member.
18. The receptacle of claim 16, wherein said at least one recess comprises at least two recesses symmetrically formed in said ground bar.
19. The receptacle of claim 16, wherein said member extends through a recess in said housing into said recess formed in said ground bar.
20. A receptacle, comprising:
- a housing;
- a ground plate comprising: a ground bar extending along an external side of said housing; and at least one projection integrally formed with said ground plate for connecting said ground plate to a device, said at least one projection offset relative to said ground bar toward a center of said housing.
21. The receptacle of claim 20, wherein said ground bar comprises at least one recess formed therein, and said receptacle further comprises a member extending into said at least one recess and forming an interference fit therein with said ground bar.
22. The receptacle of claim 21, wherein said housing has a recess formed therein, said member extending through said recess into said recess formed in said ground bar.
23. The receptacle of claim 22, further comprising an electrical shield, said electrical shield having a recess formed therein, said member extending through said recess in said electrical shield.
24. The receptacle of claim 22, further comprising a bulkhead having a recess formed therein, said member extending through said recess formed in said bulkhead.
25. The receptacle of claim 20, wherein said ground plate is electrically conductive.
26. A system for making an electrical connection, comprising:
- a plug comprising at least one screw extending therefrom; and
- a receptacle, comprising:
- a housing; and
- a ground plate comprising: a ground bar extending along an external side of said housing; and at least one projection integrally formed with said ground plate for connecting said ground plate to a device, said at least one projection offset relative to said ground bar toward a center of said housing; and
- a member comprising a first distal end extending into a recess formed in said ground bar and forming an interference fit therewith, and a second distal end having a recess formed therein for receiving said at least one screw.
27. The system of claim 26, wherein said member extends through said housing.
28. The system of claim 26, further comprising a substrate, wherein said at least one projection extends into a recess formed in said substrate.
29. The system of claim 26, further comprising a bulkhead, said second distal end of said receptacle abutting said bulkhead and securing said receptacle to said bulkhead.
Type: Application
Filed: May 23, 2007
Publication Date: Nov 1, 2007
Applicant: FCI Americas Technology, Inc. (Reno, NV)
Inventors: Stanley Olson (East Berlin, PA), Stuart Stoner (Lewisberry, PA)
Application Number: 11/805,598
International Classification: H01R 4/50 (20060101);