Sheet Product Comprising at Least Two Plies Joined by Gluing with Non-Uniform Distribution of the Glue
The sheet product, such as paper, wound in a roll, comprises at least two plies (V1, V2) joined together by gluing, at least one of which is embossed. The product has longitudinal bands or areas (1, 3) which are characterized by a different quantity of glue, with more glue in proximity to the edges.
The present invention relates to sheet products, with two or more plies joined to one another by gluing, for example and in particular (although not exclusively) made of tissue paper.
More specifically, the invention relates to sheet products especially of the type wound in a roll, such as kitchen towels, toilet paper and the like.
STATE OF THE ARTIn the production of toilet paper, kitchen towels and other products made of tissue paper or creped paper, two or more plies of paper joined to one another by ply-bonding or gluing are normally used. When the plies are joined by gluing they are normally embossed, that is, subjected to permanent mechanical deformation with the formation of protuberances on the plies. The glue is applied to the front surface of the protuberances of at least one of the two plies and the plies thereby embossed and provided with glue are laminated between two embossing rollers or between one embossing roller and one laminating roller. Various embossing and laminating devices have been designed for this purpose.
Application of the glue to join the plies causes some drawbacks. In the first place the glue—being an expendable material—increases the cost of the finished product. In the second place, the presence of glue decreases the softness of the product, which becomes more rigid, and has a negative influence on the absorption capacities thereof.
Various systems have been designed to reduce the amount of glue used to join the plies, and typically the number of protuberances to which the glue is applied tends to be reduced.
However, these measures are not always sufficient to obtain a product with the desired softness and/or having the desired characteristics of absorption.
OBJECTS AND SUMMARY OF THE INVENTIONThe object of the present invention is to produce a product which reduces or eliminates, either entirely or partly, the drawbacks mentioned above.
More specifically, the object of the present invention is to produce a multi-ply tissue paper product wherein distribution of the glue is optimized to join the plies adequately, with a reduction of the negative consequences of the glue on the characteristics of softness and/or on the absorption capacities of the product.
These and other objects and advantages which shall become apparent to those skilled in the art from reading the text below, are obtained in substance with a sheet product, for example and in particular paper and specifically (although not exclusively) tissue paper, comprising at least two plies joined to each other by gluing, wherein at least one of the plies is embossed, characterized in that it has longitudinal edge areas or bands on which a greater amount of glue is applied with respect to at least an intermediate area, that is, an area disposed within the longitudinal edges of the product. In particular, according to the invention the edge areas have a higher percentage of glued surface with respect to the percentage of glued surface in the intermediate area or areas of the product.
The invention is based on the idea that to join the plies forming the finished product glue only requires to be distributed in areas, and that during use the paper product is utilized in different ways from area to area. The invention is thus based on the idea of reducing the quantity of glue in those areas where it can have a negative effect on the characteristics of softness and/or absorption capacities of the product, concentrating the presence of the glue mainly along the edge areas.
In fact, in the case of toilet paper, for example, it is always used prevalently in the central area of the sheets of paper, while in normal use the edge areas are not utilized. Therefore, a quantity of glue concentrated on the edge areas does not reduce the characteristics of softness in the area of the product, which comes into contact with the user. On the other hand, the glue applied along the edges, or prevalently along the edges, guarantees optimum joining of the plies.
Also in the case of kitchen towels, the presence of glued longitudinal edge areas and intermediate areas devoid of glue or in any case having a smaller quantity of glue attains the aforesaid advantages of increased softness and absorption capability with respect to traditional products, thanks to the reduction in the quantity of glue especially in the intermediate areas, that is, in the central areas of the product.
In the specific case of kitchen towels, it is advantageous to provide S supplementary glued areas, having an extension essentially parallel to the longitudinal edges, so that the finished product in substance has more than two glued bands or areas disposed along the longitudinal edges and in intermediate positions with respect to the transverse extension of the product. By producing these areas wherein gluing is concentrated by means of more evident embossing, for example, linear embossings with greater height with respect to micro-embossing distributed over the entire remaining surface of the product, the kitchen towel can attain further advantages. In fact, the presence of areas with more evident and glued embossing increases grip of the hand on the sheet of paper resulting in an increased cleaning effect, useful when the product is used, for example, to clean or dry the surfaces of furniture, dishes or other objects. The presence of embossings in a central area of the product, especially if obtained with continuous instead of discontinuous projections, makes it possible to obtain a sort of scoring effect and thus invites folding of each sheet of kitchen towel, with further advantages during use.
Gluing along the edges, especially if obtained by means of micro-embossing or embossing according to continuous lines or projections, can also be used as a sort of lateral closure of the multi-ply product, to allow products of various types to be inserted and retained between the plies. For example, between the plies an absorbent or super-absorbent material can be inserted, in the form of fibers, granules, powder or the like. Suitable super-absorbent materials typically those used in the production of sanitary napkins, baby diapers or other similar products. These materials are often polymer-based. Preferably, in particular when web product is a kitchen towel or a wiper, the super-absorbent material is of edible type.
According to a different aspect, the invention relates to a sheet product wound in a roll, for example toilet paper or kitchen towels, with two or more plies joined by gluing, preferably at least partly embossed, characterized in that it has longitudinal areas or bands which contain quantities of glue varying area to area, that is longitudinal areas with different quantities of glue per surface unit.
Further advantageous characteristics and embodiments of the product according to the invention are indicated in the appended claims and shall be described in greater detail with reference to some examples of embodiment ilustrated in detail hereunder.
BRIEF DESCRIPTION OF THE DRAWINGSThe invention will be better understood by following the description and accompanying drawings which show preferred although non-limiting embodiments of the invention. More specifically, in the drawing:
FIGS. 4 to 11 show greatly enlarged schematic cross sections of a toilet paper type product produced according to the invention;
FIGS. 13 to 16 show greatly enlarged schematic cross sections of a kitchen towel type product produced according to the invention in various embodiments;
As shown schematically in
The web material N is formed by two or more plies glued to one another as will be described with reference to the following figures. Transverse incision or perforation lines T divide the web material N into single sheets F destined for final use. Along the longitudinal edges B of the web material N are two longitudinal edge areas indicated with 1, concentrated in which is all or most of the glue that joins the plies forming the web material N. Between the two longitudinal edge areas 1 is an intermediate area 3 essentially devoid of glue or, in particular cases, with a smaller quantity of glue compared to the glue applied along the edge areas 1.
FIGS. 4 to 10 show various forms that can be taken by the web material N in a greatly enlarged schematic cross section. With initial reference to
A glue C is applied to the front surfaces (facing the inside of the web material N) of the protuberances 7 of the first embossing, to allow the ply V1 to adhere to the underlying ply V2. The latter is provided with micro-embossing formed by a series of small protuberances 11, which can have dimensions equivalent to the protuberances 9 forming the micro-embossed central or intermediate area 3 of the ply V1.
Reciprocal gluing of the two plies V1 and V2 consequently occurs in the longitudinal edge areas 1, wherein the glue C applied to the protuberances 7 is concentrated. The intermediate area 3 of the product is devoid of glue. This area is the area, which—in normal use of toilet paper—comes into contact with the hands and body of the user. The absence of glue in this area guarantees maximum softness and absorbent power, while the glue C applied along the edges does not impair these characteristics in those bands or areas of the product which are practically unused, while guaranteeing sufficient reciprocal adhesion of the plies.
The products produced as illustrated in
The products illustrated in
The linear embossing 9 and 11 could be replaced by micro-embossing with a frusto-pyramidal or frusto-conical shape, that is, discontinuous rather than continuous.
The product in
The product in
A glue C is applied to the front surface of the micro-embossings 7 to join the ply V1 to the ply V2. The intermediate area 3 of the ply V1 is devoid of embossings and devoid of glue.
In this example the ply V2 is smooth in the edge area 1 and embossed with micro-embossing formed by protuberances indicated again with 11 in the intermediate area 3. The density and dimensions of the protuberances 11 can, for example, be comparable to those of the protuberances 7. The two plies V1 and V2 can be joined by lamination by means of a zone laminating roller, i.e. having annular bands, which act against an embossing roller that produces the protuberances 7. The ply V1, still adhering to and engaged with the embossing roller, and the ply V2 previously embossed in the band or intermediate area 3 by a separate embossing unit, are fed through the nip between the embossing roller and the laminating roller.
The web material N in
In the examples of embodiment described above reference is always made to a toilet paper type product, although as mentioned before the concept on which the invention is based can also be applied to other tissue paper products wound in rolls, such as kitchen towels.
As clearly indicated in the sections of
Disposed along the circumferential extension of the embossing roller 101 is a laminating roller 119, for example coated in a rubber with less yield than the coating of the rollers 115 and 117. The roller 119 cooperates with the embossing roller 101 and causes reciprocal lamination of the plies V1 and V2 at the level of the protuberances of greater height 107 provided on the embossing roller 101. The hardness of the coating of the laminating roller 119 is such that it does not compress the protuberances 9 and 11 produced in the areas 3 devoid of glue of the web material N. On the other hand, through the effect of lamination the protuberances at the level of the areas 1 and 4 are compressed against the protuberances 7 formed by the tips or protuberances 107 of the embossing roller 101.
The laminating roller 119 can be produced in bands, that is, areas with a greater diameter, which perform lamination of the longitudinal edge areas 1 and, optionally, of the supplementary central or intermediate areas 4, of the web material, without compressing the intermediate areas which, being devoid of glue, do not require to be laminated.
The schematic sections described and illustrated above are to be considered purely exemplification, it being apparent that the same inventive concept can be produced in various ways and with various arrangements, without departing from the principle of producing a multi-ply web material wound in a roll, divided into individual sheets F by transverse perforation lines T, wherein the glue is prevalently or exclusively concentrated in edge areas and, optionally, in one or more supplementary intermediate gluing areas between the two edges of the material.
For example, while in the examples illustrated above reference has always been made to products wherein the bands or lateral edge areas are embossed with a greater height than the central areas, it must be understood that this condition is not essential to obtain non-uniform distribution of glue, with concentration which is greater along the edges and lesser in the center. In fact, this result can be obtained even if the ply which receives the glue has embossing of uniform height along the entire extension thereof. In this case, concentration of glue in the lateral edge areas and, optionally, in one or more intermediate areas, can be obtained with an appropriate configuration (in annular bands) of the glue dispensing roller. In this case, a product of the type shown schematically in the section in
In the case in which the area essentially devoid of glue has an embossed decoration, this can also be produced with a combination of protuberances of two or more different heights, as known in the art, preferably of lesser height than the protuberances along the edge areas, which are the only ones to receive glue.
In the above text and in the appended claims, it must be understood that edge areas are not necessarily intended as areas which reach the final lateral limit of the product. In other words, although applied with greater concentration (or exclusively) in the edge areas, the glue might not stretch to the final lateral limit of the product, instead leaving a thin longitudinal strip devoid of glue on each of the longitudinal edges of the product. This can be obtained with a cliche type glue applicator roller, which has areas devoid of glue along bands which, in the final product, extend along the longitudinal edges. This is advantageous especially in the case wherein the product is Wound in rolls obtained from cutting logs of considerable axial length. In fact, in this case logs can be produced wherein the thin strips at the level of the cutting planes (along which the log is cut by the blade of the cutting machine to be divided into individual rolls) are devoid of glue. This circumstance offers the advantage of reducing or eliminating drawbacks deriving from interaction of the blade with the glue. This advantage is also obtained in the case in which the sheet product is divided into longitudinal strips of a width corresponding to the width of the finished product before being wound in rolls, in a slitter-rewinder.
It is understood that the drawing purely shows an example provided by way of practical arrangement of the invention, as said invention may vary in form and arrangement without however departing from the scope of the concept on which the invention is based.
Claims
1-35. (canceled)
36. A tissue paper sheet product wound in a roll, comprising at least two plies joined to each other by gluing, wherein at least one ply of said at least two plies is embossed, wherein all plies forming said sheet product have a common width, and wherein longitudinal edge areas of said sheet product are provided with a greater quantity of glue than at least one intermediate area of said sheet product.
37. The product as claimed in claim 36, wherein all the plies of said sheet product are made of tissue paper.
38. The product as claimed in claim 36, wherein said edge areas have a greater percentage of glued surface than said at least one intermediate area.
39. The product as claimed in claim 37, wherein said edge areas have a greater percentage of glued surface than said at least one intermediate area.
40. The product as claimed in claim 36, further comprising transverse perforated tearing lines.
41. The product as claimed in claim 37, further comprising transverse perforated tearing lines.
42. The product as claimed in claim 38, further comprising transverse perforated tearing lines.
43. The product as claimed in claim 36, further comprising two edge areas at a level whereof at least one ply of the at least two plies is embossed and has protuberances facing inward of the product, at least a portion of said protuberances being provided with glue on front surfaces thereof.
44. The product as claimed in claim 36, further comprising at least one supplemental glued area, internal to the edge areas, having a greater quantity of glue than said at least one intermediate area.
45. The product as claimed in claim 37, including at least one supplemental glued area, internal to the edge areas, having a greater quantity of glue than said at least one intermediate area.
46. The product as claimed in claim 44, wherein said supplemental glued area is in an approximate central position between the longitudinal edges; and defined between said supplemental area and said edge areas are two intermediate areas devoid of glue or having a lesser percentage of glued surface than said supplemental area and said edge areas.
47. The product as claimed in claim 36, wherein in said edge areas and, optionally, in said supplemental glued area, at least one of said at least two plies has embossing according to continuous or discontinuous annular embossing lines.
48. The product as claimed in claim 36, wherein in said edge areas and, optionally, in said supplemental glued area at least one of said at least two plies has embossing according to continuous or discontinuous helical embossing lines.
49. The product as claimed in claim 48, wherein said helical embossing lines have an inclination of no more than 300 with respect to the longitudinal edges.
50. The product as claimed in claim 36, wherein in said at least one supplemental glued area at least one of said at least two plies is embossed.
51. The product as claimed in claim 36, wherein reciprocal gluing areas of said at least two plies are provided in said at least one intermediate area.
52. The product as claimed in claim 36, wherein in said at least one intermediate area said at least two plies are devoid of glue.
53. The product as claimed in claim 36, wherein a first ply of said at least two plies is embossed along said longitudinal edge areas and is devoid of embossing at a level of said at least one intermediate area.
54. The product as claimed in claim 53, wherein a second ply of said at least two plies is embossed at a level of said at least one intermediate area and is devoid of embossing at a level of the longitudinal edge areas.
55. The product as claimed in claim 53, wherein a second ply of said at least two plies is embossed at a level of the longitudinal edge areas.
56. The product as claimed in claim 53, wherein a second ply of said at least two plies is entirely devoid of embossing.
57. The product as claimed in claim 53, wherein a second ply of said at least two plies is embossed on an entire surface thereof.
58. The product as claimed in claim 36, including a third ply of said at least two plies disposed inside a first ply and a second ply of said at least two plies.
59. The product as claimed in claim 58, wherein said third ply is devoid of embossing.
60. The product as claimed in claim 36, wherein a first ply of said at least two plies is provided with a first embossing along said edge areas and with a second embossing at a level of said at least one intermediate area, the first embossing having continuous or discontinuous protuberances of a greater height than continuous or discontinuous protuberances of the second embossing.
61. The product as claimed in claim 60, wherein the protuberances of the first embossing have a lesser density than the protuberances of the second embossing.
62. The product as claimed in claim 36, wherein a second ply of said at least two plies is provided with a third embossing along said edge areas, and with a fourth embossing at a level of said at least one intermediate area.
63. The product as claimed in claim 62, wherein said third embossing has continuous or discontinuous protuberances of a greater height than continuous or discontinuous protuberances of the fourth embossing.
64. The product as claimed in claim 63, wherein the protuberances of the third embossing have a lesser density than the protuberances of the fourth embossing.
65. The product as claimed in claim 62, wherein the protuberances of the third embossing are disposed at a level of the protuberances of the first embossing of a first ply of said at least two plies and are formed by a compression of the second ply at a level of the protuberances of the first embossing of the first ply.
66. The product as claimed in claim 62, wherein the third embossing provided on the second ply has continuous or discontinuous protuberances of a lesser height than continuous or discontinuous protuberances of the fourth embossing provided on said second ply.
67. The product as claimed in claim 66, wherein height of the protuberances of the first embossing, the second embossing, the third embossing and the fourth embossing produced on the first ply and on the second ply are dimensioned to provide a substantially uniform thickness of the product over a complete width thereof.
68. The product as claimed in claim 60, wherein the second ply has a third embossing distributed uniformly over an entire surface, of lesser dimensions and greater density than the first embossing with which the first ply is provided, at a level of the edge areas.
69. The product as claimed in claim 36, wherein bands devoid of glue or with a lesser quantity of glue are disposed between said longitudinal edge areas and the external limit of the product.
70. The product as claimed in claim 36, wherein between said at least two plies a bulk material is provided, said bulk material being prevented from escaping by the longitudinal edge areas where a greater amount of glue is provided.
71. The product according to claim 70, wherein said bulk material is a powder and/or fiber and/or granular material.
72. The product according to claim 70, wherein said bulk material includes a super-absorbent material.
73. The product according to claim 70, wherein gluing is provided along said product by embossing or microembossing which includes at least a protrusion having a form of a substantially continuous line or projection.
74. A sheet product wound in a roll, comprising at least two plies joined to each other by gluing, at least one ply of said at least two plies is embossed, including longitudinally extending areas with quantities of glue per unit of surface differing from area to area, longitudinal areas having a greater quantity of glue alternating with longitudinal areas having a lesser quantity of glue.
75. A tissue paper sheet product wound in a roll, comprising at least two plies joined to each other by gluing, at least one ply of said at least two plies is embossed, wherein all plies forming said sheet product are made of tissue paper and wherein longitudinal edge areas of said sheet product are provided with a greater quantity of glue than at least an intermediate area of said sheet product.
Type: Application
Filed: May 13, 2005
Publication Date: Nov 15, 2007
Applicant: FABIO PERINI S.P.A. (LUCCA)
Inventor: Mauro Gelli (Lucca)
Application Number: 11/661,862
International Classification: B65H 39/16 (20060101);