Inhalation Therapy Device Comprising a Valve
The inhalation therapy device according to the invention comprises a nebulizer chamber which accommodates an aerosol generator that emits aerosol into the nebulizer chamber. A valve that has a valve seat, a resilient valve member and a valve member positioning means is arranged at an opening of the nebulizer chamber. The valve member positioning means can be moved out of a first position and into a second position so as to position the valve member on the valve seat in such a manner that in the first position, the valve member, in a flow-free state, is positioned on the valve seat in a pre-tensioned manner and in a second position, is spaced apart from the valve seat.
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The invention relates to an inhalation therapy device comprising a valve, in particular an inhalation therapy device that comprises a valve and is easy to clean and simple and reliable to handle.
Inhalation therapy devices are used to administer suitable medicaments in the form of an aerosol to patients suffering from disorders of the respiratory tract. By adjusting the droplet size owing to a corresponding design of a nebulizer, it is possible to control those sites (pharynx, bronchi, lungs) at which the medicament is supposed to be deposited. The patient inhales the nebulized medicament through his mouth via a mouthpiece in order to adapt the inhalation therapy device to the patient to an optimum extent. To save the patient the trouble of having to remove the mouthpiece of the inhalation therapy device from his mouth between inhalation and exhalation, it is intended that the patient not only inhales the nebulized medicament from the inhalation therapy device, but also exhales back into the inhalation therapy device. The inhalation flow and the exhalation flow are usually controlled by valves in order to guide the air flow within the inhalation therapy device. For this purpose, so as to achieve optimum administration of a medicament while the patient is breathing in and out, the inhalation air and the exhalation air are guided in different ways so that the medicament in the inhalation therapy device is not contaminated by exhalation condensate during exhalation or guided with the exhalation flow out of the inhalation therapy device. For this purpose, it is necessary to provide valves on the inhalation therapy device in order to accordingly control the air flow during inhalation and exhalation.
The valves of an inhalation therapy device are usually exposed to contamination caused by residual medicament, sputum (saliva) and exhalation condensate. To comply with hygiene requirements, especially if the inhalation therapy device is being used by different patients, the valves, too, must therefore be cleaned regularly so as to free them of residual medicament, exhalation condensate and sputum residue. For this purpose, the valves should be designed such that they can be cleaned thoroughly in a simple manner. The valve housings and mounts nevertheless often comprise areas that can only be cleaned with difficulty or which are completely inaccessible and therefore virtually impossible to clean. This is particularly the case with valves in which the valve member cannot be removed from the valve seat since, for example, it is accommodated within a complex assembly or is securely connected.
Nevertheless, the valves must be easily attachable in order to avoid cumbersome handling of the device on the part of the user, which is particularly necessary in the case of patients whose respiratory disease places physical constraints on them, especially if they are elderly.
Furthermore, valve parts, in particular the valve member, must be prevented at all costs from becoming detached from the valve and being swallowed by the patient during inhalation. Since the patient often breathes in deeply during inhalation therapy, swallowing or inhalation of a valve member would have potentially life-threatening consequences because this valve member could be sucked deep into the lungs with the inhalation flow.
Inhalation therapy devices that are equipped with a valve are known in the prior art. These valves are used to direct the air flow within an inhalation therapy device so that the air flows in accordance with the function of the inhalation therapy device. An aerosol generator emits an aerosol into a nebulizer chamber. This aerosol is entrained by the inhalation air flow and applied within the patient as a result of inhalation. An inhalation valve thereby prevents the aerosol from being released into the environment, for example owing to a lack of air flow, such as during pauses in breath or during exhalation processes with a reversed air flow, in that the valve only permits air to flow from the outside into the nebulizer chamber. Exhalation valves are also used, which serve to reduce overpressure whenever the patient exhales into the inhalation therapy device by releasing exhalation air into the environment, or which serve to prevent the exhalation air from flowing via the inhalation path. The valves (inhalation valve and exhalation valve) are, moreover, also intended to prevent exhalation air from being misdirected and the medicament from being entrained out of the inhalation therapy device into the environment.
These valves of inhalation therapy devices according to the prior art are either easily detachable, in which case they do, however, contain parts that could be easily swallowed by the patient if they are not secured properly, or they can be taken apart and reassembled only with a great deal of time and effort, which makes handling far from simple and often results in the loss of the characteristic that the valve can be cleaned in a simple manner. As a rule, the critical areas of a valve in terms of contamination in the region of the seal seat or an attachment are not accessible for cleaning because the valves often have a compact structural design.
It is the object of the present invention to eliminate the disadvantages of the inhalation therapy devices according to the prior art and to provide an inhalation therapy device having a valve that is easy to clean owing to its construction and is reliable and simple to handle.
This object is solved by an inhalation therapy device having a nebulizer chamber, an aerosol generator arranged so as to emit a generated aerosol into the nebulizer chamber, at least one opening in a wall of the nebulizer chamber and at least one valve arranged on the at least one opening in the wall of the nebulizer chamber, with the valve comprising a valve seat, a resilient valve member and a valve member positioning means, whereby the valve member positioning means can be moved, relative to the valve seat and valve member, out of a first position and into a second position such that in the first position, the valve member, in a flow-free state, is positioned on the valve seat by the valve member positioning means and in the second position, the valve member is spaced apart from the valve seat.
The valve member positioning means according to the invention enables the valve member to be designed and arranged so as to be spaced apart from the opened nebulizer. In this position, the nebulizer as well as the valve can be cleaned easily. In the closed state, the valve member positioning means has a positional effect on the valve member and moves it onto the valve seat, from which it is spaced apart in the opened state. The position at which the valve seat, valve member and valve member positioning means are attached to the nebulizer can be chosen more or less at will, provided that the inventive action of the valve member positioning means upon the valve member is realized when moving the valve member positioning means out of the second position and into the first position.
The aforementioned object is, moreover, solved by an inhalation therapy device that has a nebulizer chamber, an aerosol generator arranged so as to emit a generated aerosol into the nebulizer chamber, at least one opening in a wall of the nebulizer chamber and at least one valve arranged on the at least one opening in the wall of the nebulizer chamber, with the valve comprising a valve seat and a resilient valve member, whereby the valve seat can be moved, relative to the valve member, out of a first position and into a second position such that in the first position, the valve member, in a flow-free state, is positioned on the valve seat and in the second position, the valve member is spaced apart from the valve seat.
Even without a valve member positioning means, the alternative solution according to the invention enables the valve member to be designed and arranged so as to be spaced apart from the opened nebulizer. In this position, the nebulizer as well as the valve can be cleaned easily. In the closed state, the corresponding attachment of the valve member has a positional effect on the valve member even without a valve member positioning means and moves it onto the valve seat, from which it is spaced apart in the open state. The position at which the valve seat and valve member are attached to the nebulizer can be chosen more or less at will, provided that even without the valve member positioning means, the inventive action of the attachment of the valve member upon the valve member is realized when moving the valve seat, relative to the valve member, out of the second position and into the first position.
Further advantageous embodiments can be seen in the sub-claims.
For example, the spacing apart of the valve member can be achieved by means of a correspondingly designed fixing of the valve member. This approach makes use of the resilience of the valve member, which moves into the spaced-apart position of its own accord whenever the valve member positioning means is not acting upon the valve member.
The resilience of the valve member can, however, also be utilized when there is no valve member positioning means, thereby causing the valve member to move into the spaced-apart position of its own accord. The resilient forces inherent in the valve member can, for instance, cause the valve member to be oriented in a straight line, in which case the valve member assumes the spaced-apart position according to the invention.
The pre-tension is advantageously produced by bending the valve member, for which purpose the valve seat may have a curved, rounded or sloping design in order to bend the valve member that is positioned on the valve seat so as to produce the pre-tension.
The valve according to the invention can be located anywhere on the inhalation device. That portion of the wall in which the opening and hence the valve are located can advantageously move relative to the nebulizer chamber. This wall portion is preferably a lid that closes the nebulizer chamber. The lid can be attached to a stationary part of the nebulizer chamber in a fold-down manner, said attachment being effected by means of a film hinge that can also be designed as a bi-stable film hinge.
Particularly advantageous is an embodiment of the inhalation therapy device according to the invention in which the valve seat and the valve member positioning means, on the one hand, and the valve member, on the other hand, are injection-moulded as a single part from different materials. Generally, the valve member is made of a softer material, such as silicone rubber or a thermoplastic elastomer, than the valve seat and/or the valve member positioning means.
In a further advantageous embodiment of the inhalation therapy device according to the invention, the valve seat and valve member are injection-moulded as a single part from different materials. In this case, the valve member is usually made of a softer material, for example silicone rubber or a thermoplastic elastomer, than the valve seat.
To assist the sealing function of the valve member, a circumferential sealing lip can be provided on the valve seat.
It must be noted that the valve according to the invention can be used as an inhalation valve or as an exhalation valve.
The invention will be described in more detail below on the basis of embodiments and with reference to the drawings. In the drawings,
Pre-tension is applied to the valve member 40, for example, as a result of the fact that it is positioned along a curved valve seat 22 that rises on one side. As envisaged in the embodiment shown in
The valve member 40 is preferably made from a resilient material so that the deformability of the valve member 40 then ensures sealing on the valve seat 22. The resilient material may be a silicone rubber or a thermoplastic elastomer (TPE). The latter can be readily processed with less resilient materials, such as polyethylene (PE) or polypropylene (PP), in the two-component injection moulding method, such that the TPE parts and PE or PP parts are fixedly connected together.
If the patient inhales, for example, via a mouthpiece 8 when the lid 20 is closed, the breath produces a flow of respiratory air. The vacuum in the nebulizer chamber 2 causes the valve member 40 to be deflected and enables air from the area surrounding the inhalation therapy device 1 to flow into the nebulizer chamber 2. The flow of respiratory air through the opening 5, past the deflected valve member 40 and the aerosol generator 3, entrains the generated aerosol 4 and passes through the mouthpiece 8 to the patient.
If the valve according to the invention is designed as an inhalation valve, the valve member 40 does not necessarily have to be attached to the lid 20. The valve member 40 can rather also be attached to the stationary part 10 of the inhalation therapy device 1 or to the valve member positioning means 11, as can be seen in
The valve member 40 can be attached to the valve member positioning means 11 in a variety of ways, including in a detachable manner. However, a connection is preferably effected by means of a two-component production method (see above), which thus results in a particularly advantageous embodiment with regard to cleanliness. This is because at the joining point A between the valve member 40 and valve member positioning means 11, a connection is thus obtained over the entire surface area without any clearances or the formation of gaps.
In a further advantageous embodiment, the valve seat 22 is not designed in a sloped manner, but is rather designed so as to be essentially linear, as shown by
Whereas the embodiments described above relate to an inhalation valve, a valve according to the present invention will be described below as an exhalation valve.
As was the case with the embodiments described above, the valve member 40 can also be attached to or in the vicinity of the valve member positioning means 11.
The lid 20 can likewise be attached using further snap connections or locks 32, 33 so as to ensure the continued functioning of the valve member positioning means 11. In this case, however, the lid 20 can be removed completely from the stationary part 10 of the inhalation therapy device 1 so that this lid can be replaced if need be.
As shown in
In a further preferred embodiment, the valve member 40 may abut the valve seat 22 even without pre-tension. In a flow-free state, as shown in
In a further advantageous embodiment, as shown in
Claims
1. An inhalation therapy devices comprising
- a nebulizer chamber,
- an aerosol generators arranged such as to emit a generated aerosol into said nebulizer chambers,
- at least one opening in a wall of said nebulizer chamber, and
- at least one valve arranged on said at least one opening in said wall of said nebulizer chamber,
- wherein said valve comprises:
- a valve seat,
- a resilient valve member and
- a valve member positioning means,
- said valve member positioning means being movable, relative to said valve seat and said valve member, out of a first position and into a second position such that in the first position, said valve member, in a flow-free state, is positioned on said valve seat by said valve member positioning means and, in the second position, said valve member is spaced apart from said valve seat, wherein at least two of the parts valve seat, valve member and valve member positioning means are injection-moulded as a single part.
2. The inhalation therapy device according to claim 1, wherein the spacing apart is achieved by the fixing of the valve member.
3. The inhalation therapy device according to claim 1, wherein said valve member is attached in the vicinity of or to said valve member positioning means.
4. The inhalation therapy device according to claim 1, wherein said valve member is attached in the vicinity of or to said valve seat.
5. The inhalation therapy device according to claim 1, wherein said valve member is positioned in a pre-tensioned manner on said valve seat.
6. The inhalation therapy device according to claim 1, wherein the pre-tension is produced by bending said valve member.
7. The inhalation therapy device according to claim 6, wherein said valve seat has a curved, rounded or sloping design so as to bend said valve member positioned on said valve seat to produce the pre-tension.
8. The inhalation therapy device according to claim 1 wherein a portion of said wall, in which said opening is disposed, is movable relative to said nebulizer chambers.
9. The inhalation therapy device according to claim 8, wherein the movable portion of said wall is designed as a lid of said nebulizer chamber.
10. The inhalation therapy device according to claim 9, wherein said lid is attached in a fold-down manner to a stationary part of said nebulizer chamber.
11. The inhalation therapy device according to claim 8, wherein said movable portions, in particular said lid, is attached in a fold-down manner by means of a film hinge.
12. The inhalation therapy device according to claim 11, wherein said film hinge is bi-stable.
13. The inhalation therapy device according to claim 8, wherein said valve seat is provided on said movable portion, in particular said lid, and said valve member positioning means is provided on said stationary part of said nebulizer chambers.
14. The inhalation therapy device according to claim 8, wherein said valve member positioning means is provided on said movable portion, in particular said lid, and said valve seat is provided on said stationary part of said nebulizer chamber.
15. The inhalation therapy device according to claim 1, wherein said movable portion, in particular on said lid, can be locked in a closed state by means of at least one snap connection.
16. (canceled)
17. The inhalation therapy device according to claim 1, wherein the parts valve seat, valve member and valve member positioning means are injection-moulded as a single part from different materials.
18. The inhalation therapy device according to claim 1, wherein the parts valve seat, valve member and/or valve member positioning means are produced in a two-component injection-moulding process.
19. The inhalation therapy device according to claim 1, wherein said valve member is essentially made of a softer material than said valve seat and/or said valve member positioning means.
20. The inhalation therapy device according to claim 1, wherein said valve member is essentially made of silicone rubber or thermoplastic elastomer.
21. The inhalation therapy device according to claim 1, wherein said valve member is essentially made of a harder material than said valve seat and/or said valve member positioning means.
22. The inhalation therapy device according to claim 1, wherein said valve seat comprises a circumferential sealing lip.
23. The inhalation therapy device according to one claim 1, wherein said valve is an inhalation valve or an exhalation valve.
24. An inhalation therapy device comprising
- a nebulizer chamber,
- an aerosol generator arranged such as to emit a generated aerosol into said nebulizer chambers,
- at least one opening in a wall of said nebulizer chambers, and
- at least one valve arranged on said at least one opening in said wall of said nebulizer chamber,
- wherein said valve comprises:
- a valve seat and
- a resilient valve member
- said valve seat being moveable, relative to said valve member, out of a first position and into a second position such that in the first position, said valve member, in a flow-free state, is positioned on said valve seat and, in the second position, said valve member is spaced apart from said valve seat, wherein a portion of said wall is movable relative to said nebulizer chamber, and wherein at least two of the parts valve seat, valve member and movable portion or stationary part are injection-moulded as a single part.
25. The inhalation therapy device according to claim 24, wherein said opening is disposed, in said movable portion of said wall.
26. The inhalation therapy device according claim 24, wherein the movable portion of said wall is designed as a lid of said nebulizer chamber.
27. The inhalation therapy device according to claim 26, wherein said lid is attached in a fold-down manner to a stationary part of said nebulizer chamber.
28. The inhalation therapy device according to claim 25, wherein said movable portion, in particular said lid, is attached in a fold-down manner by means of a film hinge.
29. The inhalation therapy device according to claim 28, wherein said film hinge is bi-stable.
30. The inhalation therapy device according to claim 24, wherein said valve seat is provided on said movable portion, in particular said lid, and said valve member is provided on said stationary part of said nebulizer chamber.
31. The inhalation therapy device according to claim 24, wherein said valve member is provided on said movable portion, in particular said lid, and said valve seat is provided on said stationary part of said nebulizer chamber.
32. The inhalation therapy device according to claim 24, wherein said valve member is positioned in a pre-tensioned manner on said valve seat.
33. The inhalation therapy device according to claim 32, wherein the pre-tension is produced by bending said valve member.
34. The inhalation therapy device according to claim 32, wherein said valve seat has a curved, rounded or sloping design so as to bend said valve member positioned on said valve seat to produce the pre-tension.
35. The inhalation therapy device according to claim 24, wherein said movable portion, in particular on said lid, can be locked in a closed state by means of at least one snap connection.
36. (canceled)
37. The inhalation therapy device according to claim 24, wherein the parts valve seat, valve member and movable portion or stationary part are injection-moulded as a single part from different materials.
38. The inhalation therapy device according to claim 24, wherein the parts valve seat, valve member and/or movable portion or stationary part are produced in a two-component injection-moulding process.
39. The inhalation therapy device according to claim 24, wherein said valve member is essentially made of a softer material than said valve seat.
40. The inhalation therapy device according to claim 24, wherein said valve member is essentially made of silicone rubber or thermoplastic elastomer.
41. The inhalation therapy device according to claim 24, wherein said valve member is essentially made of a harder material than said valve seat.
42. The inhalation therapy device according to claim 24, wherein said valve seat includes a circumferential sealing lip.
43. The inhalation therapy device according to claim 24, wherein said valve is an inhalation valve or an exhalation valve.
Type: Application
Filed: Sep 9, 2004
Publication Date: Dec 20, 2007
Applicant: Pari GmbH Spezialisten fur effektive (Stamberg)
Inventors: Vera Kreutzmann (Seefeld), Titus Selzer (Munich)
Application Number: 10/574,517
International Classification: A61M 11/00 (20060101);