APPARATUS FOR THAWING FROZEN FOOD ITEMS
An apparatus is disclosed for thawing a frozen food item, including a chamber dimensioned to receive the frozen food item, a heat exchanger operable to either heat air in the chamber or to cool the air in the chamber, a fan for creating a flow of the air within the chamber; and a tray disposed in the chamber and having an upper surface adapted to receive and support a lower surface of the frozen food item. The tray is adapted to receive a portion of the flow of air and to provide the portion of the flow of air to the lower surface of the food item such that the portion of the flow of air is distributed across the lower surface of the food item and directed upwardly about the food item.
This application is a continuation of U.S. patent application Ser. No. 11/174,912 entitled APPARATUS FOR THAWING FROZEN FOOD ITEMS filed Jul. 5, 2005, which claims priority to U.S. Provisional Application entitled THERMO-ELECTRIC DEFROSTER AND THAWING SYSTEM, Ser. No. 60/646,899, filed Jan. 25, 2005.
BACKGROUND OF THE INVENTION1. Field of the Invention
This invention relates generally to thawing or defrosting apparatus and, more particularly, to apparatus for thawing or defrosting frozen foods.
2. Description of the Related Art
Recommended methods for thawing large frozen food items, such as whole turkeys or chickens and large cuts of meat, include thawing in a refrigerator and thawing in cold water. When thawing a large frozen food item in a refrigerator, a general rule of thumb is to allow 24 hours of thawing time for every 5 pounds of weight. As a result, thawing a large frozen food item in a refrigerator can take several days.
While thawing a large frozen food item in cold water is significantly faster (about 2.5 hours for every 5 pounds), the water must be changed about every half hour. Thus the cold water thawing method requires frequent attention over several hours.
If a large frozen food item is left on a kitchen counter to thaw at room temperature, about 70 degrees Fahrenheit (deg. F.), part of the frozen food item often warms to over 40 deg. F. over time, allowing bacteria to multiply quickly and creating a health hazard.
It would be beneficial to have an apparatus for thawing frozen food items that works automatically, relatively quickly, and in a way that reduces health risks.
SUMMARY OF THE INVENTIONAn apparatus is disclosed for thawing a frozen food item, including a chamber dimensioned to receive the frozen food item, a heat exchanger operable to either heat air in the chamber or to cool the air in the chamber, a fan for creating a flow of the air within the chamber; and a tray disposed in the chamber and having an upper surface adapted to receive and support a lower surface of the frozen food item. The tray is adapted to receive a portion of the flow of air and to provide the portion of the flow of air to the lower surface of the food item such that the portion of the flow of air is distributed across the lower surface of the food item and directed upwardly about the food item.
BRIEF DESCRIPTION OF THE DRAWINGSFor a more complete understanding of the present invention and the advantages thereof, reference is now made to the following Detailed Description taken in conjunction with the accompanying drawings, in which:
In the following discussion, numerous specific details are set forth to provide a thorough understanding of the present invention. However, those skilled in the art will appreciate that the present invention may be practiced without such specific details. In other instances, well-known elements have been illustrated in schematic or block diagram form in order not to obscure the present invention in unnecessary detail. Additionally, for the most part, details concerning network communications, electromagnetic signaling techniques, and the like, have been omitted inasmuch as such details are not considered necessary to obtain a complete understanding of the present invention, and are considered to be within the understanding of persons of ordinary skill in the relevant art.
It noted that, unless indicated otherwise, all functions described herein may be performed in either hardware or software, or some combination thereof. In a preferred embodiment, however, the functions are performed by a processor, such as a computer or an electronic data processor, in accordance with code, such as computer program code, software, and/or integrated circuits that are coded to perform such functions, unless indicated otherwise.
The thawing apparatus 10 can thaw the frozen food item 12 automatically, relatively quickly, and in a way that reduces health risks. In general, the food item 12 is thawed within the thawing apparatus 10 by forced convection heating. Once thawed to the extent desired, the food item 12 is maintained at a desired relatively cool temperature, or within a desired cool temperature range, by forced convection cooling. The thawing apparatus 10 allows the food item 12 to be thawed in a shorter period of time then if the food item 12 is left standing at room temperature. Additionally, the thawing apparatus 10 avoids spoilage of the food item 12, once thawed, by maintaining the food item 12 at a relatively cool temperature at which bacteria do not multiply quickly.
In the embodiment of
In the embodiment of
As described in more detail below, the thawing apparatus 10 includes a fan that creates a flow of air within the chamber 14. In general, the tray 20 receives a portion 26 of the flow of air created by the fan, and provides the portion 26 of the flow of air to the lower surface 24 of the food item 12 such that the portion 26 is distributed across the lower surface 24 of the food item 12 and directed upwardly about the food item 12 as indicated in
In the embodiment of
Other embodiments of the tray 20 are possible, and several alternate embodiments of the tray 20 are described in detail below. Further, other means of enhancing circulation of the portion 26 of the flow of air across the lower surface 24 of the food item 12 are also possible and contemplated.
As described in more detail below, the thawing apparatus 10 includes a heat exchanger operable to either heat air in the chamber 14 or to cool the air in the chamber 14. Visible in
In the embodiment of
In the embodiment of
In the embodiment of
The keypad 44 is provided to receive user input. Generally speaking, the user input is used by the thawing apparatus 10 circuitry to determine certain parameters of the defrost mode. For example, in one embodiment described in detail below, the user enters a type of the food item and a weight of the food item via the keypad 44. This user input is used by the thawing apparatus 10 to find a corresponding one of several predefined thawing cycles stored in a memory, and the corresponding thawing cycle is implemented. Other information could be input alternatively or additionally to potentially alter the thawing cycle implemented, such as the temperature of the outer surface of the food item 12 during the defrost mode and/or a length of time of the defrost mode, if desired. In such cases, the thawing apparatus 10 could implement a thawing cycle that holds the surface of the food item 12 at or within a certain range of the input temperature and/or completes the thawing cycle in relation to the time input.
The fan described above is labeled 50 in
In the embodiment of
In the embodiment of
As described above, the fan 50 creates a flow of air within the chamber 14. The tray 20 receives the portion 26 of the flow of air created by the fan 50, and provides the portion 26 of the flow of air to the lower surface 24 of the food item 12 such that the portion 26 is distributed across the lower surface 24 of the food item 12 and directed upwardly about the food item 12. Another portion 53 of the flow of air created by the fan 50 advantageously flows across an upper surface 54 of the food item 12. By splitting the flow of air created by the fan 50 into portions, and causing or directing the portions to flow across different surfaces of the food item 12, the frozen food item 12 can be thawed in significantly less time.
In the embodiment of
As described above, the insulated housing 18 includes a door that provides access to the chamber 14. A handle 72 attached to the door, and used to open and close the door, is shown in
In the embodiment of
In general, the control unit 102 receives user input via the keypad 44, and uses the user input to search the memory 104 to find a corresponding one of the predefined thawing cycles 106. When the control unit 102 finds the corresponding one of the predefined thawing cycles 106, the control unit retrieves the information of the corresponding thawing cycle 106 from the memory 104. In general, the control unit 102 generates a control signal dependent upon the information of the corresponding thawing cycle 106, and provides the control signal to the heat exchanger 52 to effect the corresponding one of the thawing cycles 106.
When effecting one of the thawing cycles 106, the thawing apparatus 10 operates in the defrost mode. In one embodiment, the user input includes a type of the food item and a weight of the food item, and the information of each of the multiple predefined thawing cycles 106 includes a food item type, a food item weight or range of weights, a thawing cycle temperature, and a thawing cycle duration. In one embodiment, the thawing cycle temperature specifies a temperature of an outer surface of the food item 12 (see
In one embodiment, the control unit 102 searches the memory 104 using the type and weight of the food item to determine the corresponding one of the predefined thawing cycles 106. In general, the corresponding one of the predefined thawing cycles 106 has food item type information that matches, or includes, the food item type of the user input, and food item weight information that matches, or includes, the food item weight of the user input. When the control unit 102 finds the corresponding one of the predefined thawing cycles 106, the control unit 102 retrieves the thawing cycle temperature and the thawing cycle duration of the corresponding thawing cycle 106 from the memory 104, and controls the heat exchanger 52 dependent upon the thawing cycle temperature and the thawing cycle duration of the corresponding thawing cycle.
Values of parameters of the information of the thawing cycles 106 used to effect the thawing cycles 106, such as thawing cycle temperature and thawing cycle duration, may be determined empirically via experimentation, or analytically by applying heat transfer equations. In general, to effect the corresponding one of the thawing cycles 106, the control unit 102 controls the heat exchanger 52 such that the food item 12 is heated until the temperature of the outer surface of the food item 12 is expected to be, based on empirical or analytical methods, or is measured to be, based on input from the optional temperature detector 35, the thawing cycle temperature retrieved from the corresponding thawing cycle 106 in the memory 104. The thawing cycle temperature is generally about 45 deg. F. Once the outer surface of the food item 12 reaches the thawing cycle temperature, the control unit 102 controls the heat exchanger 52 to keep the outer surface of the food item 12 at approximately the thawing cycle temperature, or within a temperature range about the thawing cycle temperature.
In one embodiment, the thawing apparatus 10 includes the optional temperature detector 35 (see
As described above, the thawing apparatus 10 enters the cooling mode following completion of the defrost mode. During the cooling mode, the temperature of the outer surface of the food item 12 is advantageously kept at a relatively cool temperature (e.g., below about 40 deg. F.) such that bacterial growth is sufficiently slowed. In general, the control unit 102 is configured to control the heat exchanger 52 such that following the thawing cycle duration (i.e., following the defrost mode), the control unit 102 controls the heat exchanger 52 such that the outer surface of the food item 12 is expected to be, based on empirical or analytical methods, or is measured to be, based on input from the optional temperature detector 35, a predefined cooling mode temperature, or within a temperature range about the cooling mode temperature. As described above, the cooling mode temperature is typically below 40 deg. F. Information that specifies the cooling mode temperature may be stored in the memory 104 like, or as part of, the information of the thawing cycles 106.
In one embodiment, the predefined cooling mode temperature is 38 deg. F. It is noted that 38 deg. F. is approximately the temperature within most American home refrigerators. The outer surface of the food item 12 may be maintained at about the cooling mode temperature for a desired period of time, or indefinitely. For example, a user may select a duration of the cooling mode via the keypad 44.
In one embodiment, the thawing apparatus 10 includes the optional temperature detector 35 (see
As described above, values of parameters of the information of the thawing cycles 106 used to effect the thawing cycles 106 may be determined empirically via experimentation, or analytically by applying heat transfer equations.
Having thus described the present invention by reference to certain of its preferred embodiments, it is noted that the embodiments disclosed are illustrative rather than limiting in nature and that a wide range of variations, modifications, changes, and substitutions are contemplated in the foregoing disclosure and, in some instances, some features of the present invention may be employed without a corresponding use of the other features. Many such variations and modifications may be considered desirable by those skilled in the art based upon a review of the foregoing description of preferred embodiments. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the invention.
Claims
1. An apparatus for thawing a frozen food item, comprising:
- a chamber dimensioned to receive the food item;
- a heat exchanger operable to selectively heat or cool the chamber;
- a fan configured to create a flow of air in the chamber; and
- a support structure comprising one or more surfaces configured to support a lower surface of the food item in the chamber, and to restrict and to direct at least a portion of the flow of air to the lower surface of the food item.
2. The apparatus of clam 1 wherein the support structure comprises a plurality of ridges selected from the group consisting of substantially flat top ridges, rounded top ridges, and substantially triangular top ridges.
3. The apparatus of clam 1 wherein at least one of the surfaces comprises one or more openings, through which at least a portion of the flow of air is directed.
4. The apparatus of clam 1 further comprising a drain pan configured to catch moisture dripping from the support structure.
5. An apparatus for thawing a frozen food item, comprising:
- a chamber dimensioned to receive the food item;
- a fan for creating a flow of air in the chamber; and
- a heat exchanger operable to selectively heat or cool at least a portion of the flow of air, wherein the heat exchanger is disposed in at least a portion of the flow of air, upstream of the fan.
6. An apparatus for thawing a frozen food item, comprising:
- a chamber dimensioned to receive the food item;
- a fan for creating a flow of air in the chamber;
- a partition configured to separate the flow of air from the chamber and direct the flow of air through at least a portion of the heat exchanger prior to reaching the fan; and
- a heat exchanger operable to selectively heat or cool at least a portion of the flow of air.
Type: Application
Filed: Oct 2, 2007
Publication Date: Jan 24, 2008
Inventor: Lance Criscuolo (Richardson, TX)
Application Number: 11/865,785
International Classification: F25B 29/00 (20060101);