Hinged derail with assisted manual lifting and method for constructing
This invention relates to hinged derail assemblies used in the railroad industry as a safety device for derailing a wheel of an undesirably moving railed vehicle, such as a railroad freight car. The hinged derail assembly includes a base that is rigidly mounted on a pair of spaced railroad ties and is operatively positioned adjacent one rail of a pair of conventional railroad rails. A derail shoe is pivotally mounted on the derail base and is moveable between an operative or derailing position and an inoperative position when the derail shoe is moved away from the rail. When the derail shoe is on the rail, a deflecting member on the shoe is positioned to angularly deflect a wheel of the freight car or the like which is undesirably rolling along the rail. This causes the derailing of the wheeled vehicle and prevents harm to things or personnel in the area. In the present invention a biasing member, such as a torsion spring, is operatively secured to both the base of the hinged derail assembly and the derail shoe itself. The spring provides upward rotational force both when the derail shoe is in the inoperative position and in the operative position. This lifting force provides assistance to a worker in the manual lifting of the heavy derail shoe between both the operative and inoperative positions. The invention also relates to a method of constructing the hinged derail wherein the torsion spring is installed when the derail shoe is in a substantially upright position and when the spring is unstressed. In this way, the spring is in a stressed condition, that is, either in a wound condition or in an unwound position, to provide a lifting force for the operator whether the derail shoe is in the operative position or in the inoperative position.
Latest Western-Cullen-Hayes, Inc. Patents:
This invention relates generally to safety equipment, namely, derails, which are commonly used for derailing railed vehicles, particularly powered and non-powered railroad cars such as box cars, flat bed railroad cars and the like, which are undesirably moving along railroad tracks. More specifically, the invention relates to hinged derails which may be selectively positioned adjacent one of a pair of railroad tracks for movement between an operating position for engaging and derailing a wheel of an undesirably moving railroad car and an inoperative position for allowing a moving railroad car to pass by the derail without undesirably engaging and derailing the moving railroad car. This invention also relates to a method for constructing the hinged derail of the invention.
Derails of various types have been used for many years in the railroad industry, some derails being in excess of one hundred years old. Derails are commonly used as safety devices to prevent or limit unintended or undesired movement of a railroad car, such as a box car. Derails have been used extensively, such as along side rails adjacent to a main line track for railroad trains and in railroad yards where railroad cars are constantly being moved, such as between coupled positions and uncoupled positions. Typical derails are configured to be manually or automatically moveable between a retracted or inoperative position in which a deflecting block is disposed adjacent but away from a rail for allowing free movement of a railroad car past the derail and alternatively, at a deployed or operative position in which the deflecting block is positioned on top of and aligned with one of a conventional pair of railroad tracks for engaging and deflecting an oncoming wheel of an undesirably moving railroad car off the track. These derails cause the one wheel to be deflected and thereby the car to be deflected to a stopped, non-moving position so as to avoid injury to other equipment or to personnel.
Generally speaking, hinged derails include a deflecting block rigidly mounted on a derail shoe. The derail shoe is pivotal about a pivot axis, mounted on a base secured to a pair of railroad ties. Examples of such hinged derails may be seen, for example, in Hayes U.S. Pat. No. 988,190; Hayes U.S. Pat. No. 1,464,607; Hayes U.S. Pat. No. 1,627,092; Hayes U.S. Pat. No. 1,702,083; Hayes U.S. Pat. No. 2,430,567; Hayes U.S. Pat. No. 3,517,186; and Pease U.S. Pat. No. 6,178,893 B1.
In the operation of hinged derails, a derail shoe is pivoted between the retracted or inoperative position, which is spaced away from the railroad rail, and a deployed position or operative position where the deflecting block of the derail shoe is aligned generally on top of the rail. Proper alignment requires both lateral alignment and vertical alignment to a location on top of the rail with the deflecting block positioned to engage the leading wheel of an undesirably moving railroad car. The base of the derail is generally affixed to a pair of adjacent railroad ties of the type commonly used in the railroad industry, with attachment being accomplished generally by spikes driven through openings in the base into the ties. The base is mounted on the ties, in the area between a pair of rails in a position operatively adjacent to one of the rails.
Once the derail is in position, that is, affixed to the railroad ties, the installed derail is in a substantially permanent position. The derails are made of solid steel and are very heavy as they must derail a heavy, moving rail car. The pivoted derail shoe itself may weigh in the range of 80-120 pounds. Clearly, the heavy derail shoes are not easily manually rotated between operative and inoperative positions. In the inoperative position, the derail shoe, being pivotally mounted to the derail base, is deployed away from the adjacent rail in a substantially aligned position on the base in a position with the derail block facing downwardly and away from the rail so as to allow a moving railroad car to pass without being derailed. When desired, the railroad worker must manually lift the pivoted derail shoe in an upward circular motion and then rotate it downwardly into position with the deflecting block on the rail so the deflecting block will be in a position for engaging the wheel of a railroad car which is moving in an undesired manner. This means that the railroad worker must physically bend down and manually and rotatably lift the derail shoe about the pivot axis of the attachment to the base and move the derail shoe to the operative position on the rail. This action is physically difficult and can cause physical injury, such as to the back of the railroad worker. Similarly, when the derail shoe with the deflecting block is moved by the worker in the opposite direction, that is, from the deflecting or operative position to the inoperative position, the same problem occurs, that is the heavy derail shoe must be movably lifted and rotated in the opposite direction to the inoperative position. Again, the operator risks or may even encounter serious injury such as to the back.
Thus, there is a clear need for a hinged derail that significantly reduces the stress placed on an operator's back in rotationally moving the derail shoe both from the inoperative position to the operative position on the rail and from the operative position to the inoperative position. In addition, there is a need to provide forcible lifting assistance to the required manual lifting of the derail shoe without using expensive parts, and without adding weight to the already heavy derail shoe. Finally, there is a need to provide a method for constructing the hinged derail of this invention in an efficient and economical manner.
SUMMARY OF THE INVENTIONThe above mentioned need for assistance in manually moving the derail shoe both from the inoperative position to the operative position and from the operative position to the inoperative position is accomplished by providing a biasing member on both the derail base and the derail shoe wherein the biasing member provides lifting assistance to the manual lifting of the shoe when the shoe is in both the operative position and the inoperative position. Preferably, a torsion spring is physically positioned around a pivot shaft which is mounted on the derail base and on the derail shoe and which provides a pivot axis for the derail shoe. One end of the torsion spring is secured to the base and the other end of the torsion spring is affixed to the derail shoe. More preferably, the design of the torsion spring is such that it provides lifting force for assistance to the worker to relieve stress on the worker when the derail shoe is lifted and rotated. This is accomplished by designing the torsion spring to be in a stressed condition, that is, in a wound condition or in an unwound condition, where the derail shoe is in the full operative position or in the full inoperative position. In one embodiment, where the derail shoe is relatively light in weight, the torsion spring is in a stressed, unwound condition when the derail shoe is positioned on the rail and is in a stressed, wound condition when the derail shoe is in the operative, off-rail position. In another embodiment, when the derail shoe is relatively heavy in weight, the torsion spring is in a stressed, unwound condition when the derail shoe is in the inoperative, off rail position and is in a stressed, wound condition when the derail shoe is in the operative, on rail position. The spring is designed to be in a substantially relaxed position when in a generally upright position. The operator thereby has the benefit of the lifting force of the torsion spring both when the spring is in the stressed, wound position and in the stressed, unwound position with the spring being substantially relaxed or unstressed in the upright position. The use of the torsion spring adds no weight to the pivoted derail shoe, requires no external assistance such as from a powerized source, and is of economical design. The method for manufacturing the hinged derail with the torsion spring enables the spring to provide the desired lifting force for assisting the worker when the derail is in both the operative position and in the inoperative position.
The accompanying drawings are incorporated into and form part of the description of the invention. The drawings illustrate certain embodiments of the present invention and, together with the detailed description of the invention provided below, serve to explain and describe one preferred embodiment of the invention. The drawings are not to be construed as limiting the scope of the invention but are intended to assist in fully describing the invention.
Referring to the drawings:
Referring to
Referring to
A torsion spring member, generally 38, as seen in pictorial view in both
Referring to
A rigid support rod 50 is welded to the outermost portions of the upright flanges 44. The support rod 50 provides added rigid strengthening for the derail base 22. Preferably, the support rod 50 is in general alignment with the horizontal plates 40. In order to provide further support for the base 22, a pair of support blocks 52 are welded to the upper surface of each horizontal plate 40 and to the outer face of each of the upright flanges 44. Each block 52 is rigidly positioned just below the pivot shaft 36. In summary, the derail base 22 is of heavy duty, rigid, construction and design accomplished by the spaced horizontal plates 40, the upright flanges 44, the angled flange 48, and the support rod 50. The derail assembly 20 is securely positioned against the rail 28 once the spikes 42 are driven through the apertures 41 provided in the horizontal plates 40.
Referring to the perspective views
As seen in
A pair of spaced upright side plates 62 are rigidly mounted, as by welding on the under surface of the deflecting plate 54, as viewed when the deflecting plate 54 is in the position of
The provision of the torsion spring 38 on the pivot shaft 36, as described herein, provides the desired assistance to manual lifting of the derail shoe 24. One problem with prior manually operated hinged derails is that the manual lifting of the heavy derail shoe 24 can cause injury, particularly back injuries to the worker. Generally, prior derail shoes 24 of the type used in the railroad industry may weigh 80-120 pounds. The present derail 20 provides a convenient lift handle 68 for the operator to more easily grip the shoe 24. The handle 68 is fixed to the central outer portion of the deflecting plate 54 of the derail shoe 24. The operator must manually lift and pivot the derail shoe 24 upwardly between both the operative and inoperative positions of
During construction of the derail assembly 20, the torsion shaft 36 is passed through the spring 38. The shaft 36 thereby passes through the torsion spring 38 and also passes through the apertures provided in the upright support plates 62 and flanges 44. The outer ends of the shaft 36 are then securely mounted by welding in the openings provided in the upright flanges of the base 22. As seen best in
The torsion spring 38 is installed on the pivot shaft 36, when the pivoted derail shoe 24 is in the generally upright position, as shown in
In further explanation, the torsion spring 38 is installed when in the solid line position of the upright derail shoe 24 shown in
In the drawings, a lighter weight derail, as about 95 pounds, is shown and the torsion spring 38 is in a wound, stressed condition when the block or shoe 24 is on the rail 28 as seen in
The specifications for the spring 38, as would be apparent to one skilled in the art, vary depending on the weight of the derail shoe 24. In another embodiment, for example, when the weight of a shoe is heavier in weight and is about 110 pounds, the specifications of the spring are as follow:
More specifically, the method of manufacturing the derail assembly 20 is as follows relative to the assembly of the torsion spring 38 on the assembly 20 as described. The derail shoe 24 is inserted into the base assembly 22. The pivot shaft 36 is passed through one side of the support flange 44 of the base 22 and then into the plate 62 of the derail shoe 24. At this time, the end 67 of the torsion spring 38 is inserted into the aperture 70 of the rear cross brace 66 of the shoe 24. The pivot shaft 36 is then passed in the same direction through the center of the torsion spring 38. The end 67 of the spring 38 is positioned in the brace 66 and then the pivot shaft 38 is passed through the opposite side plate of the shoe 24. The pivot shaft 36 is lined up with the aperture in the support flange 44 and the end of the pivot shaft 36 is inserted into the support flange 44. The pivot shaft 36 is then welded at both ends to the support flange 44 of the base 22. The aperture 74 of the cylindrical support member 72 is then slid over the straight projecting end 76 at the torsion spring 38. The derail shoe 22 is then pivoted upwardly approximately 65 degrees to a point where the derail shoe balances at its center of gravity relative to the pivot shaft 36. The spring 38 is unstressed when the derail shoe 24 is balanced. The final method of assembly is to then secure, as by welding, the cylindrical support member 72 to the support rod 50 at the base 22. The spring 38, being unstressed in the upright, balanced condition of the derail shoe 24, comes into a stressed condition, that is, in a wound or unwound condition, when the shoe 24 is in either the operational position or the unwound position.
Referring again to
While in the foregoing there has been provided a detailed description of a preferred embodiment of the present invention, it should be recognized to those skilled in the art that the described embodiment may be altered or amended without departing from the spirit and scope of the invention as defined in the accompanying claims.
Claims
1. A hinged derail assembly for derailing a wheel of a wheeled railed vehicle, the derail assembly being mounted on and between two rail ties and being selectively positioned adjacent one rail for accomplishing said derailing of undesired movement of the wheeled vehicle, said derail assembly comprising:
- a base rigidly secured to said rail ties;
- a derail shoe pivotally mounted on said base for manual movement between an operative, derailing position and an inoperative position, said derail shoe having a derail member positioned on said rail when in the operative position on said rail for deflecting said wheel from rolling on said rail and for thereby derailing said wheeled vehicle; and
- a biasing member operatively secured to both said base and said derail shoe for biasing said derail shoe in a substantially upward rotational direction for forcibly assisting in the manual lifting movement of said derail shoe both from the inoperative position to the operative derailing position and from the operative derailing position to the inoperative position.
2. The derail assembly of claim 1 wherein said biasing member is a spring member having a first end and a second end, means on said base for receiving said first end of said spring member, and means on said derail shoe for receiving said second end of said biasing member.
3. The hinged derail assembly of claim 2 wherein said spring member is a torsion spring, a rigid pivot shaft being mounted on said base, said spring member being mounted on said pivot shaft and said derail shoe being pivotally mounted on said pivot shaft for pivotal movement between the operative and inoperative positions.
4. The derail assembly of claim 3 wherein said torsion spring is selectively in a wound condition or an unwound condition when said derail assembly is in said operative position or in said inoperative position.
5. A method for constructing a derail assembly for derailing a wheel of a wheeled railed vehicle, said derail assembly being of the type which includes a derail base, a derail shoe pivotally mounted on said about a pivot shaft for manual movement between an operative position for derailing said wheel and an inoperative position, said method comprising the steps of:
- providing a biasing member having first and second ends for biasing said derail shoe in a substantially upward rotational direction for forcibly assisting in the manual lifting movement of said derail shoe both from said inoperative position to the said operative position and from the said operative position to the said inoperative position;
- providing a rigid member for receiving said second end of said biasing member;
- positioning said biasing member on said pivot shaft;
- receiving said first end of said biasing member on said derail shoe;
- pivoting said derail shoe to a substantially upright and balanced condition relative to pivot shaft and above said derail base while maintaining said biasing member in an unstressed condition;
- securely positioning said second end of said biasing member on said rigid member while continuing to maintain said biasing member in an unstressed condition; and
- rigidly securing said rigid member to said derail base while continuing to maintain said biasing member in an unstressed condition which in said substantially upright and balanced condition.
6. The method of claim 5 including the further step of positioning said derail shoe in the operative position and simultaneously causing said biasing member to be in a stressed condition to assist in the manual movement of said derail shoe from the operative position to the inoperative position.
7. The method of claim 5 including the further step of positioning said derail shoe in the inoperative position and simultaneously causing said biasing member to be in a stressed condition to assist in the manual movement of said derail shoe from the inoperative position to the operative position.
8. The method of claim 5 including the step of providing a torsion spring as the biasing member and positioning said torsion spring around said pivot shaft.
Type: Application
Filed: Jul 26, 2006
Publication Date: Jan 31, 2008
Applicant: Western-Cullen-Hayes, Inc. (Chicago, IL)
Inventor: Kevin Hertel (Richmond, IN)
Application Number: 11/493,115