Roof system for emergency isolation and treatment shelter (EITS)
An Emergency Isolation and Treatment Shelter (EITS) roof system is modular and readily transportable within conventional shipping containers. The roof system generally includes a roof support structure including a multiple of identical component parts which are assembled together in a modular manner. Once the roof support structure is assembled to the rigid wall system, a multitude of roof panels are locate thereon. Once the multitude of roof panels are located on the roof support structure, a roof cap system is mounted over the edge interfaces of the roof panels and the roof support structure to provide a watertight system that is rapidly assembled. A transport channel is located within the roof system to provide support and storage areas for the running of wires, water supply conduits, and the like to provide an unencumbered floor area.
The present invention relates to a temporary emergency shelter, and more particularly to a modular roof system therefor.
Most structures are built from traditional materials and features which are inappropriate for non-traditional construction applications speed of assembly is essential. One situation where common methods and materials are particularly inappropriate is emergency/natural disaster situations or military operations in remote locations. In such situations, it is required that the materials used to construct a temporary building be light weight such that they are readily transported. Other requirements include low cost, ease of assembly, and minimization of the tools required for assembly.
Various prefabricated, temporary and modular building systems currently exist. Each has various tradeoffs including transportability, construction time and resistance to the elements. Typically, the more permanent the structure the less transportable the structure becomes and the greater the terrain preparation is required upon which the temporary structure is to be built.
One complicating factor regarding the construction of a temporary structure is that the terrain where the structure is to be located may not be suitable for construction of conventional prefabricated structures. Oftentimes, the site where the structure is to be located includes undesirable terrain features such as undulated terrain and other undesirable environmental conditions such as sandy, muddy or flooded terrain which complications construction of relatively rigid and permanent temporary structures. Such complications are particularly acute for emergency hospital-type structures which require sterile locations and may need to be capable of overpressure to sustain operation in nuclear biological and chemical (NBL) environments.
Accordingly, it is desirable to provide a modular, lightweight, easily-assembled, relatively rigid and permanent building structure and a method for assembly therefore which readily accommodates undesirable terrain features.
SUMMARY OF THE INVENTIONThe Emergency Isolation and Treatment Shelter (EITS) roof system according to the present invention defines one or more structures on a deck system. The roof system is modular and readily transportable within conventional shipping containers.
Once a rigid wall system has been assembled onto the deck system, the roof system is located thereon to finish the exterior of the structures. The roof system generally includes a roof support structure including a multiple of identical component parts which are assembled together in a modular manner. The roof support structure includes at least one of a roof truss, a peak purlin, a roof intermediate purlin and a wall cap soffit.
The roof truss is a generally triangular member having roof truss end tabs and a purlin attachment plate. Two roof trusses are attached together to form a peaked roof.
The roof center attachment plate and the purlin attachment plates include a multitude of key hole apertures such that each peak purlin and each roof intermediate purlin are engageable with the multitude of key hole apertures.
To assemble the roof support structure to the rigid wall system, end tabs of the roof truss are located into a center opening of two support columns and are fastened therein with bolts or the like. The wall cap soffit is then mounted to the top of the rigid wall system transverse to the roof truss along the length thereof such that each wall cap soffit tab is fitted within the center opening of a support column.
Once the roof support structure is assembled to the rigid wall system, a multitude of roof panels are locate thereon. The roof panels are located between the peak purlin and the wall cap soffit. The roof panels are retained between a wall cap soffit edge of the wall cap soffit and a raised center member of the peak purlin and interface with adjacent roof panels at an overlapping roof panel interface. Adjacent roof panels essentially just slide into engagement with each other to provide a watertight yet readily assembled interface.
Once the multitude of roof panels are located on the roof support structure, a roof cap system is mounted over the edge interfaces of the roof panels and the roof support structure. A multitude of ridge caps are located along the peak purlin and fastened in place through screws which engage the top center slot of the peak purlin. Truss sheeting is then fastened to the exposed side of each external roof truss. A multitude of roof gable end soffit caps are then located over the interface between the roof panel which abuts the end roof truss and fastened thereto. The roof gable end soffit caps are attached to the truss sheeting on the side of the roof trusses to minimize attachments through the upper surfaces. Finally, ridge joint caps are located over the interface between adjacent ridge caps and a roof cap end is located at the apex intersection to cover the interface between the ridge caps and the roof gable end soffit caps. A watertight system is thereby rapidly assembled.
A transport channel is located along the length of the wall cap soffit and along each side of the peak purlin to provide support and storage areas for the running of wires, water supply conduits, and the like to provide an unencumbered floor area. The wires, water supply conduits, and the like are simply located within the transport channel then run down the auxiliary area within the support columns for communication to the desired location. Wiring and plumbing is therefore readily installed within the structure.
The rigid wall assembly generally includes a lower panel extrusion, a lower panel, a center wall extrusion, and an upper panel. The lower panel and the upper panel are of a sandwich construction manufactured with an aluminum skin over a rigid urethane foam core to combine light weight with high strength. The lower panel and the upper panel are of equivalent dimensions and are interchangeable. Also, the upper panel may include a window.
The lower panel extrusion is generally U-shaped in cross section with a central tab. The center wall extrusion is generally I-shaped in cross section. The wall assembly is readily assembled by mounting the lower panel extrusion to a long side of the lower panel, the center wall extrusion to the opposite side of the lower panel then the upper panel to the opposite side of the center wall extrusion. The lower panel and the upper panel are interference or friction fit into the respective lower panel extrusion and the center wall extrusion. It should be understood that other resilient seals may additionally be provided.
Once the deck system has been assembled, the rigid wall system is located thereon to define one or more structures. Each support column is mounted to the deck system such that fasteners are located through deck plate apertures of the column deck plate, through a deck surface panel and threaded into deck attachment apertures of the deck attachment plate in an adjustable leg assembly. The rigid wall assembly is then engaged with one wall receipt slot of a support columns and the central tab of the lower panel extrusion is slid into the interface or gap between adjacent deck surface panels. Such an interface adds further rigidity to the wall system as well as structurally locking each the rigid wall assembly to the deck system.
The present invention therefore provides a modular, lightweight, easily-assembled, relatively rigid and permanent building structure and a method for assembly therefore which readily accommodates undesirable terrain features.
The various features and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the currently preferred embodiment. The drawings that accompany the detailed description can be briefly described as follows:
Referring to
Preferably, the size of the deck unit module 18 defines the modularity of the EITS 10. That is, each deck unit module 18 is a building block by which the other components such as walls are related. It should be further understood that the deck system 12 may be utilized for various purposes other than as a component of the EITS 10 such as a stage or bridge system.
Referring to
The primary leg 26 is of generally tubular construction with an upper truss attachment flange 32 and a lower truss attachment flange 34. The upper truss attachment flange 32 and the lower truss attachment flange 34 preferably each include eight truss attachment apertures 35 such that the lower truss 22L, 22S may be mounted at forty-five (45) degree increments about any leg assembly 20. Each lower truss 22L, 22S includes an upper and lower attachment hook 23 (
The uppermost end segment of the primary leg 26 includes a deck attachment plate 40. The deck attachment plate 40 preferably includes four deck attachment apertures 42 such that four deck surfaces 24 may interface upon a single deck attachment plate 40 with fasteners f (
Coarse height adjustment is provided between the primary leg 26, and the intermediate leg 28 through a pinned interface 36, while a finer height adjustment is provided by a threaded interface 38 between the intermediate leg 28 and the screw foot 30. The primary leg 26 includes a primary pin aperture 44 while the intermediate leg 28 includes a multiple of intermediate pin apertures 46. Preferably, the intermediate pin apertures are elongated to facilitate adjustment and assembly (best seen in
The deck system 12 may be assembled in various arrangements such that the intersection of up to four deck unit modules 18 are attached together with each leg assembly 20. That is, each leg assembly 20 may connect up to four deck unit modules 18—one for each deck attachment aperture 42.
Referring to
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Each wall receipt slot 56A-56D is generally defined along each side of the support column 50 with the auxiliary area 62A-62D located at each corner to define a frustro-triangular cross-sectional area having the apex thereof is located at the corner of the support column. The support column 50 includes a column deck plate 52 having a set of deck plate apertures 52A (
Referring to
The lower panel extrusion 66 is generally U-shaped in cross section with a central tab 74 (
Once the deck system 12 has been assembled, the rigid wall system 14 is located thereon to define one or more structures S (
The next support columns 50 is then mounted to the deck system 12 and the rigid wall assembly 64 as described above. Such modular assembly is then repeated to assemble the rigid wall system 14 upon the deck system 12 to define the outer perimeter of the one or more structures S (
Referring to
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The roof center attachment plate 92 and the purlin attachment plates 94A, 94B include a multitude of key hole apertures 96. Each peak purlin 84 (also illustrated in
Referring to
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It should be understood that relative positional terms such as “forward,” “aft,” “upper,” “lower,” “above,” “below,” and the like are with reference to the normal operational attitude of the vehicle and should not be considered otherwise limiting.
It should be understood that although a particular component arrangement is disclosed in the illustrated embodiment, other arrangements will benefit from the instant invention.
Although particular step sequences are shown, described, and claimed, it should be understood that steps may be performed in any order, separated or combined unless otherwise indicated and will still benefit from the present invention.
The foregoing description is exemplary rather than defined by the limitations within. Many modifications and variations of the present invention are possible in light of the above teachings. The preferred embodiments of this invention have been disclosed, however, one of ordinary skill in the art would recognize that certain modifications would come within the scope of this invention. It is, therefore, to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described. For that reason the following claims should be studied to determine the true scope and content of this invention.
Claims
1. A roof system for a modular structure comprising:
- a fist roof truss;
- a second roof truss;
- a first peak purlin slidably mountable to said first roof truss and said second roof truss; and
- an intermediate perlin slidably mountable to said first roof truss and said second roof truss.
2. The system as recited in claim 1, wherein said first and second roof truss are identical.
3. The system as recited in claim 1, wherein said first peak purlin includes an and second roof truss are identical.
4. The system as recited in claim 1, wherein said first roof truss and said second roof truss each include purlin attachment plates having a multitude of key hole apertures.
5. The system as recited in claim 4, wherein said peak purling and said intermediate purlin each include an attachment bracket with a multiple of attachment studs slidably engageable with said multitude of key hole apertures.
6. The system as recited in claim 1, wherein said peak purling and said intermediate perlin each includes an attachment bracket located at an end of and on opposed sides of, said peak purlin and said intermediate purlin.
7. The system as recited in claim 1, further comprising a first support column and a second support column, said first roof truss including a first roof truss end tab engageable with said first support column and a second roof truss end tab engageable with said second support column.
8. The system as recited in claim 8, wherein said first roof truss end tab and said second roof truss end tab are generally parallel to a respective longitudinal axis of said first and second support column.
9. The system as recited in claim 1, further comprising a wall cap soffit mountable to a rigid wall system generally transverse to said roof truss.
10. The system as recited in claim 9, further comprising a multitude of roof panels engageable with said peak purlin and said wall soffit.
11. The system as recited in claim 10, further comprising a roof cap system mountable over said roof panels adjacent said peak purlin and an interface between said multitude of roof panels and said roof truss.
12. The system as recited in claim 10, further comprising a multitude of clips which attach each of said roof panels to said wall soffit.
13. The system as recited in claim 9, further comprising a multitude of roof panels engageable with said peak purling and said wall soffit, said multitude of roof panels transverse to said peak purling and said wall soffit, each of said roof panels engageable with an adjacent roof panel in a tongue and groove relationship transverse to said peak purling and said wall soffit.
14. A shelter system comprising:
- a deck system having a multitude of deck unit modules; and
- a rigid wall system mountable to said multitude of deck unit modules, said rigid wall system including a multiple of support columns; and
- a roof system mountable to said rigid wall system, said roof system including a roof truss engageable with at least two of said multiple of support column such that a first roof truss end tab is engageable with a first support column and a second roof truss end tab is engageable with a second support column.
15. The system as recited in claim 14, wherein said first roof truss end tab and said second roof truss end tab are generally parallel to a respective longitudinal axis of said first and second support column.
16. The system as recited in claim 14, wherein said first roof truss and said second roof truss each include purlin attachment plates having a multitude of key hole apertures, said peak purlin and said intermediate perlin each include an attachment bracket with a multiple of attachment studs slidably engageable with said multitude of key hole apertures.
17. The system as recited in claim 14, further comprising a wall cap soffit mountable to said rigid wall system generally transverse to said roof truss.
18. The system as recited in claim 17, further comprising a multitude of roof panels engageable with said peak purlin and said wall soffit, each of said roof panels engageable with an adjacent roof panel in a tongue and groove relationship transverse to said peak purling and said wall soffit.
19. The system as recited in claim 18, further comprising a roof cap system mountable over said roof panels and said peak purlin and over an interface between one of said multitude of roof panels and said roof truss.
- a tab of said rigid wall system is located between two deck surfaces of two of said multiple of deck unit modules.
14. The system as recited in claim 11, further comprising two support columns each mounted at an intersection of at least two of said multiple of deck unit modules, said rigid wall panel assembly mounted between said two support columns.
15. The system as recited in claim 14, wherein each of said two support column is mounted at an intersection of four deck unit modules.
16. The system as recited in claim 15, wherein each of said two support column is mounted to a respective adjustable leg assembly.
Type: Application
Filed: Aug 31, 2006
Publication Date: Mar 6, 2008
Inventors: Timothy J. Hockemeyer (Midland, MI), John York (Midland, MI)
Application Number: 11/513,490
International Classification: E04B 7/00 (20060101);