Device and Method for Installing Posts

Abstract

One aspect of the present invention is a device for protecting a post during installation in the ground using an impact instrument. The device comprises a strike surface for receiving the instrument impact. The strike surface is disposed on a first side of the device. The device also comprises a seat for mounting on an upper portion of the post. The device generally covers the upper portion of the post when positioned thereon. Also, the seat is formed by at least one depression disposed on a second side of the device. At least part of the depression is shaped to receive the upper portion of the post inserted therein.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Patent Application Ser. No. 60/784,836 filed on Mar. 22, 2006.

BACKGROUND OF THE INVENTION

It is well understood that the installation of a post in the ground can be a labor intensive process. Such is particularly understood in the construction, landscaping and fence industries, where posts are used in the construction of railings, barriers and/or gates.

Ground installations of a post that avoid the use of added materials, such as concrete or securing brackets, simply embed a portion of a post into the ground. One method of inserting a post into the ground involves the installer excavating or digging a hold in which to secure the post. The base of the post in then inserted into the hold and the excavated material is packed around it. However, digging a hole is time consuming and often loosens too much of the earth needed to surround and secure the post.

Another method employs digging only a shallow hole and then driving or forcing the post into the ground. While this can be done by large industrial machinery, it is commonly done with a sledgehammer or similar implement. The post is aligned in the shallow hole in the desired configuration and then hammered into the ground. This method is generally fast and does not loosen the surrounding earth. However, the severe impact on the top of the post can often cause damage to the post. To avoid such damage, installers can attempt to place a temporary board or piece of wood on top of the post before hammering, but this leads to a cumbersome and unstable configuration. Holding the board in place requires a spare hand, which then makes swinging a sledgehammer difficult. Even if the installer manages to balance a board on top of the post, it is prone to falling off before being hammered or even popping off after impact. In this way, the temporary board configuration can cause injury to anyone or anything in the proximity of the installation, including the post itself or the installer.

Polyvinyl chloride (PVC) and/or high density polyethylene is used for making posts and more particularly hollow or tubular fence posts. The tubular design of these posts makes them well suited to being hammered or driven into the ground. Earthen material gets packed into the inside of the embedded portion of the hollow post providing added support. However, the PVC or high density polyethylene, while strong and durable, are still prone to shattering, splintering, cracking, or weakening when hit by a blunt instrument. Also, as in the case of an ornamental fence, a post can have a delicate outer coating that is easily marred or scratched.

Therefore, it is desirable to provide a device and/or method for installing posts that overcomes the shortcomings described above and particularly protects the post during installation and allows the post to be installed quickly and without added materials.

SUMMARY OF THE INVENTION

the present invention provides a post installation device and method. The invention has particular application to ground installations of fence and/or gate posts and can prevent damage to the post during the installation process.

One aspect of the present invention is a device for protecting a post during installation in the ground using an impact instrument. The device comprise a strike surface for receiving the instrument impact. The strike surface is disposed on a first side of the device. The device also comprises a seat for mounting on the upper portion of the post. The device generally covers the upper portion of the post when positioned thereon. Also, the seat is formed by at least one depression disposed on a second side of the device. At least part of the depression is shaped to receive the upper portion of the post inserted therein.

Additionally, the first and second sides of the device can be directly opposed from one another. The depression can be formed as a groove, such that the width of the groove is slightly larger than a wall thickness of the upper post portion. The seat can include more than one depression, wherein each depression can have an overall shape corresponding to a post having a different geometry. Also, the seat can engage at least one non-horizontal post surface. Further, the seat can engage an inner and/or an outer surface of the post when mounted thereon to securely hold the device on the upper portion of the post. The inner and outer surfaces can be opposed to one another. The second side can include more than one generally planar surface immediately adjacent the depression, wherein one of the planar surface extends further away from the first side than the other planar surface.

Another aspect of the present invention is a device comprising a strike surface for receiving the impact from the installation instrument. The device also comprises a stabilizing surface opposite to the strike surface portion for removeably maintaining the device seated on the post during installation. The stabilizing surface has a mounting portion which engages at least two opposed sides of the post to maintain the device on the post during installation.

Additionally, at least one of the opposed sides of the post can be an inner surface of the post. The mounting portion can surround a perimeter of at least an upper portion of the post when mounted thereon. Also, the mounting portion can extend inside at least an upper portion of a tubular post. Further, the mounting portion can be formed by a series of grooves which are configured to mate with posts having different geometries. Further still, the mounting portion can be formed by a cavity which closely resembles the geometry of an ornamental post. The post in question can be hollow and have a geometry selected from the list of square, rectangular and circular.

Yet another aspect of the present invention is a method for installing at least one post in the ground. The method includes the steps of aligning a first post in a desired installation orientation over the ground. Also, the method includes mounting a protective strike member on an upper portion of the first surface. The protective strike member includes a striking surface and a mounting surface. The mounting surface includes a mounting means to maintain the member positioned on the upper portion of the first post. The method also includes striking the striking surface protective member with an impact instrument to drive a bottom end of the first post into the ground.

Additionally, the method can include the steps of aligning a second post in a desired installation orientation over the ground. The second post can have geometry different from the first post. Also the method can include mounting the protective strike member on an upper portion of the second post. Then striking the striking surface of the protective member to drive a bottom end of the second post into the ground. The method can further include the step of removing the strike member once the desired portion of the post is embedded into the ground. Also, the method can include placing a decorative cap on the upper portion of the first post, after the strike member is removed. Further still, the mounting means of the method can include a plurality of grooves which engage inner and/or outer surfaces of the first post. The mounting means can also include a surface which engages an inner and/or outer surface of the first post.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a device mounted on the top of a post, in accordance with one aspect of the present invention.

FIG. 2a is a top view of the device of FIG. 1.

FIG. 2b is an elevation view of the device of FIG. 1.

FIG. 2c is a side view of the device of FIG. 1.

FIG. 2d is a perspective view of the device of FIG. 1.

FIG. 3a is a top view of an alternate embodiment of the device in accordance with the present invention.

FIG. 3b is an elevation view of the device of FIG. 3a.

FIG. 3c is a side view of the device of FIG. 3a.

FIG. 3d is a perspective view of the device of FIG. 3a.

FIG. 4a is a perspective view of a further alternate embodiment of the device adapted to be mounted on top of the gothic-style post of FIG. 4b, in accordance with the present invention.

FIG. 4b is a perspective view of the top of a gothic-style post.

FIG. 5 is a perspective view of a yet a further alternate embodiment of the device having a circular periphery and a square post receiving seat in accordance with the present invention.

FIG. 6 is a perspective view of yet a further alternate embodiment of the device having concentric post receiving seats of different shapes in accordance with the present invention.

FIG. 7 is a perspective view of yet a further alternate embodiment of the device having concentric post receiving seats of different size in accordance with the present invention.

FIG. 8 is a perspective view of yet a further alternate embodiment of the device having concentric post receiving seats of different size and shape in accordance with the present invention.

FIG. 9 is a perspective view of yet a further alternate embodiment of the device having concentric post receiving seats of different size and in an offset configuration in accordance with the present invention.

FIG. 10 is an elevation view of another alternative device having a recessed inner surface area.

FIG. 11 is an elevation view of yet another alternative device having a protruding inner surface area.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The device of the present invention facilitates a quick and simple installation technique that secures a post in a desired configuration. It also protects the structural integrity and cosmetic appearance of a post during a ground installation.

While the illustrated embodiment of this invention is shown as a ground installation of a post, it should be understood that the device and method of the present invention can be used in varied installation environments. Thus, any desired location for a post installation, in a surface material or composition that can have a post driven into it, could have benefit from the device and method of the present invention. Furthermore, the composition of earth can very drastically in ground installations. Thus, references herein to earth or the ground include all types and combinations of earth including, but not limited to dirt, soil, rock, clay, sand, fluid, or other materials alone or in combination. Additionally, while a generally horizontal ground configuration is common for such installations, it should be understood that slanted or other ground configurations would benefit from the present invention as disclosed herein.

With reference to FIG. 1, a post 10 is shown with a protective strike block 100 mounted thereon. In particular, the post 10 is shown as a tubular structure with a square cross-section. Thus, the post 10 has an inner surface 14 and outer surface 16 that define a wall thickness in between. The wall 15 of the post 10 are relatively thin as compared to the width of the overall post 10. Such tubular posts 10 are commonly manufactured from a number of different UV stabilized engineered polymers including, for example, high density polyethylene. However, the present invention could be applied to both tubular and non-tubular posts of virtually any material. Also even strong impact resistant post materials can have delicate coatings, such as a decorative finish, that could benefit from the use of a protective strike block 100 during installation.

Sledgehammer 50 is an example of an impact instrument preferably used to impart a significant force against the strike block 100, which is transferred and dispersed evenly to the top portion 18 of the post 10. The force then drives the lower portion 12 of the post 10 into the ground 5, or further into the ground 5 if already embedded. While a sledgehammer 50 is shown, almost any blunt instrument could be used as long as it can impart sufficient force to drive the post 10 into the ground 5.

The strike block 100 is preferably adapted to mate snuggly with the top portion 18 of the post 10. The strike block is preferably make from a durable, impact resistant polymer such as high density polyethylene, but numerous materials or combination of materials could be used. Those skilled in the art will appreciate that the strike block can be made from any suitable material including, but not limited to plastics, metals, wood, elastomers or any other protective material to closely fit over the top portion of the post and receive an impact. Also, the strike block 100 can be molded or machined to form the desired recesses, grooves and overall shape.

Thus, the strike block 100 is used during the installation of a post 10 by mounting the block 100 on top of a post 10 and aligned the post in a desired installation orientation over the ground 5. Then striking the upper surface of the strike block 100 with the sledgehammer 50 to drive a bottom end 12 into the ground. Thereafter, if other posts need to be installed, the same process is repeated. However, if the other posts have different geometries than it is preferred that the block 100 have an appropriate seat to accommodate the different posts, as discussed below. Additionally, after the post 10 driven to a desirable depth in the ground, the strike block 100 can be removed and a decorative cap can be secured thereto.

FIG. 2a through 2d illustrate further details of the protective strike block 100, shown in FIG. 1. In particular, the top surface 110 is adapted to receive the impact from a tool or blunt instrument. While the surface 110 can be constructed to be substantially flat and smooth, it could alternatively be concave in shape to receive the impact from the blunt instrument or have a textured or rough surface incorporated thereon. Such a textured or rough surface could aid in preventing the sledgehammer 50 from sliding relative to the surface 110 during impact. As yet a further alternative, the texture or help protect the integrity of the strike block 100 itself. The strike block 100 preferably disperses the force of the impact, with a more even distribution, to the top 15 of the post 10.

The strike block 100 shown in FIG. 2 also includes a stabilizing surface opposite the strike surface 110. The stabilizing surface includes a post receiving seat 190 in the form of a groove made to receive the shape and thickness of the top 18 of post 10. Preferably, the strike block 100 is snuggly mated with the post top 18. As is understood in the art, the depth and thickness of the seat 190 can be altered as desired to suit a particular application. While inner walls of the seat 190 can be altered as desired to suit a strike block 100 to the end of the post 10, they also structurally reinforce at least the upper portion 18 of the post 10 while being driven into the ground 5. Thus, the upper edges of the post 10 are less prone to chipping, cracking or weakening. The seat 190 can also be textured or coated to prevent marring or scratching of the upper portion 18 of the post 10. Additionally, the seat 190, in the form of a groove, is particularly adapted to mate with a tubular post with a particular geometry (i.e., a square cross-section of a particular size and width). Thus, the width of the groove is preferably slightly larger than a wall thickness of a particular tubular post, ensuring a snug fit. Preferably, the strike block 100 has lower surface areas 82, 188 between which lies the seat 190. While the lower surface areas 182, 188 are shown to be flush with one another, it should be understood that they could be made offset from one another. Thus, one of the lower surface areas 182 or 188 could lie further away from the strike surface 110 than the other to facilitate mounting (see reference to FIG. 10 and 11 below).

As demonstrated further below, the strike block 100 and the receiving seat 190 can be made to mate with posts of any shape, as well as non-tubular posts. However, an embodiment mating with a non-tubular post would preferably not include the inner lower surface area 188, and thus the seat 190 would be a recess the size of the post top with which it was intended to mate (see below with reference to FIG. 4a and similar embodiments).

FIG. 3a through 3d illustrate details of an alternative disk-shaped or circular protective strike block 200. This embodiment includes all of the features of the first embodiment, but is simply configured to mate with a tubular post having a circular cross-section. Thus, as above, the strike block 200 includes a strike surface 210 and a receiving seat 290. The receiving seat 290 lies between an outer surface area 282 and an inner surface area 288.

FIG. 4a illustrates details of an alternative protective strike block 300 with a receiving seat 390 designed to mate with a gothic post top 38 (shown in FIG. 4b). This embodiment is preferably suited for a solid post top. Thus, this example demonstrates that the protective strike block of the present invention could be made to accommodate the shape of virtually any post.

FIG. 5 illustrates details of yet a further alternative disk-shaped protective strike block 400 adapted to the mounted on a tubular post with a square cross-section, such as post 10 shown in FIG. 1. This embodiment demonstrates that the overall shape of the strike block need not match the shape of the post seat 190, 290, as illustrated in some of the earlier embodiments.

FIG. 6-9 show alternative embodiments that include a strike block with multiple groove-style seats to accommodate tubular posts having different geometry. In particular, FIG. 6 shows protective strike block 500 that includes a square post receiving seat 590 and a circular post receiving seat 592 disposed concentrically to one another. In this embodiment, the different geometries of the grooves that define the two receiving seats 590, 592 intersect. The seat 590, 592 are surrounded by the lower surface areas 582, 584, 588.

FIG. 7 illustrates a protective strike block 600 that includes two square post receiving seats 690, 692 of different geometry and disposed concentrically to one another. As above, the seats are surrounded by the lower surface areas 682, 684, 688.

FIG. 8 illustrates a protective strike block 700 that includes a square post receiving seat 790 and a circular post receiving seat 792 disposed concentrically to one another but not intersecting. As above, the seats are surrounded by the lower surface areas 782, 784, 788.

FIG. 9 illustrates a protective strike block 800 that includes two square post receiving seats 890, 892 of different geometry and disposed concentrically to one another. In this embodiment, the grooves that define the two receiving seats 890, 892 intersect. Also as above, the seats are surrounded by the lower surface areas 882, 884, 888.

FIG. 10 shows another alternative protective strike block 900 including a strike surface 910 and only one post receiving seat 990. In this embodiment, the outer surface 988 extends beyond the inner surface 982. An offset inner and outer surface 982, 988 configuration can facilitate mounting onto a post.

FIG. 11 shows yet another alternative protective strike block 1000 including a strike surface 1010 and only one post receiving seat 1090. In contrast to the embodiment in FIG. 10, in this embodiment the inner surface area 982 extends beyond the outer surface area 988.

The embodiments illustrated herein show examples of the numerous variations of receiving seats that can be configured in a protective strike block in accordance with the present invention. More than two receiving seats could be formed into the strike block and the shape of the seats can very to any desired configuration. Also, it is clear that the shape of the seat(s) need not correspond to the shape of the strike block. Further, when two or more receiving seats are provided, the depth of each seat need not be the same. Further still, both upper and lower surfaces of the strike block could alternatively be formed with seats, where one surface is used as the strike surface when the other surface has a post inserted therein.

While the invention has been described in connection with one or more embodiments, it is to be understood that the specific mechanisms and techniques which have been described or shown are for illustrative purposes only to provide a basic understanding of the invention, and those skilled in the art will appreciate that many modifications may be made to the invention described without deviating from the scope of the invention.

Claims

1. A device for protecting a post during installation in the ground using an impact instrument, the device comprising:

a strike surface for receiving the instrument impact, the strike surface disposed on a first side of the device; and

a seat for mounting on an upper portion of the post, wherein the device generally covers the upper portion of the post when positioned thereon, the seat formed by at least one depression disposed on a second side of the device, wherein at least part of the depression is shaped to receive the upper portion of the post inserted therein.

2. The device of claim 1 wherein the first and second sides are directly opposed from one another.

3. The device of claim 1, wherein the depression is formed as a groove, such that the width of the groove is slightly larger than a wall thickness of the upper post portion.

4. The device of claim 1, wherein the seat includes more than one depression, each depression having an overall shape corresponding to a post having a different geometry.

5. The device of claim 1, wherein the seat engages at least one non-horizontal post surface.

6. The device of claim 1, wherein the seat engages an inner surface of the post when mounted thereon.

7. The device of claim 6, wherein the seat further engages an outer surface of the post opposed to the inner surface to securely hold the device on the upper portion of the post.

8. The device of claim 1, wherein he second site includes more than one generally planar surface immediately adjacent the depression, wherein one of the planar surfaces extends further away from the first side than the other planar surface.

9. A device for protecting a post during installation in the ground using an impact instrument, the device comprising:

a strike surface for receiving the impact from the installation instrument; and

a stabilizing surface opposite to the strike surface portion for removeably maintaining the device seated on the post during installation, the stabilizing surface having a mounting portion which engage at least two opposed sides of the post to maintain the device on the post during installation.

10. The device of claim 9, wherein at least one of the opposed sides of the post is an inner surface of the post.

11. The device of claim 9, wherein the mounting portion surrounds a perimeter of at least an upper portion of the post when mounted thereon.

12. The device of claim 9, wherein the mounting portion extends inside at least an upper portion of a tubular post.

13. The device of claim 9, wherein the mounting portion is formed by a series of grooves which are configured to mate with posts having different geometries.

14. The device of claim 13, wherein the post is hollow and has a geometry selected from the list of square, rectangular and circular.

15. The device of claim 9, wherein the mounting portion is formed by a cavity which closely resembles the geometry of an ornamental post.

16. A method for installing at least one post in the ground comprising the steps of:

aligning a first post in a desired installation orientation over the ground;

mounting a protective strike member on an upper portion of the first post, wherein the member includes a striking surface and a mounting surface, the mounting surface including a mounting means to maintain the member position on the upper portion of the first post; and

striking the striking surface protective member with an impact instrument to drive a bottom end of the first post into the ground.

17. The method according to claim 16, further comprising the steps of:

aligning a second post in a desired installation orientation over the ground, the second post having a geometry different from the first post;

mounting the protective strike member on an upper portion of the second post; and

striking the striking surface of the protective member to drive a bottom end of the second post into the ground.

18. The method according to claim 16, further comprising the step of:

removing the strikes member once the desired portion of the post is embedded into the ground and placing a decorative cap on the upper portion of the first post.

19. The method according to claim 16, wherein the mounting means comprises a plurality of grooves which engage inner and outer surfaces of the first post.

20. The method according to claim 16, where the mounting means includes a surface which engages at least one of an outer surface of the first post and an inner surface of the first post.