Compartment for Air Conditioner Condenser
An air conditioner condenser compartment includes a base. A three-sided frame is mounted to the base, each side of the frame incorporating a top, bottom, and side rail portion. A receiving bracket is formed along a surface of the side rail portion. A panel has top, bottom and side rail portions. The side rail portion of the panel is adapted to slide through the bracket formed along the three-sided frame. A fabric material is alternatively disposed over or integrated into the top, bottom, and side rail portions of the panel to render a screen structure. A top portion has two congruent side surfaces and a front surface. The side surfaces and front surface extend from a top opening outward to conform to a surface of the three-side frame. The top opening remains unobstructed to accommodate air movement.
The present invention relates in general to air conditioning equipment and, more particularly, to a compartment for an air conditioning condenser unit.
BACKGROUND OF THE INVENTIONAir conditioners, and correspondingly, the outdoor condenser units which are associated are found virtually everywhere in today's society. Essentially, every new house that is constructed, in any climate, makes use of air conditioning equipment for at least a portion of each year. In many areas of the country, heat pump units, due to high-efficiency, serve to electrically cool homes in the summer and heat the homes in the winter months. Condenser units are found in use in most commercial and residential settings.
The outdoor condenser unit that services air conditioning and heat pump equipment characteristically has a square or rectangular shape, with a flat base, four sides, which are generally ventilated to allow air into the condenser, and a top portion with an integrated fan to blow heated air into the outdoor environment. Typically, air conditioning and heat pump condenser units are set on a small concrete slab at the exterior of a building, or on the roof. Copper piping draws Freon into the interior of the building where the piping junctions with a coil portion of an air handler. The Freon is drawn back to the condenser with separate copper piping to complete the circuit.
Condenser units are generally clad with a sheet metal housing. Because the condenser units are located at the exterior of a building, either on the roof or ground, the condenser units are constantly exposed to the environment. As a result, in hotter climates, the units are exposed to sunshine which tends to have a corrosive effect on the unit, as well as a heating effect. Temperatures inside a condenser unit in extreme environments such as the desert southwest can be many degrees hotter than the ambient surrounding air. Hotter internal temperatures have a tendency to make the condenser unit less efficient, as the unit has to work harder to dissipate heat.
Exposed condenser units in cooler climates are subject to snowfall and other harsh conditions which also serve to plague the units by exposing electronic equipment located in the units to extreme temperatures and other environmental conditions. Condenser units also pose a safety hazard, since while in operation the condenser fan which is generally located on top of a condenser unit can activate at any time, potentially harming children or pets which may place themselves in close proximity. Finally, the look of many condenser units is aesthetically unappealing to many individuals.
Thus, a need exists for a compartment which houses an air conditioning or heat pump condenser unit which provides additional protection from the elements to boost the operating efficiency of the units. In addition, a need exists for a compartment which is easy to manufacture, easy to install, and easy to maintain. Finally, a need exists for a compartment which is aesthetically appealing.
SUMMARY OF THE INVENTIONIn one embodiment, the present invention is an air conditioner condenser compartment, comprising a base, a three-sided frame mounted to the base, each side of the frame incorporating a top, bottom, and side rail portion, wherein a receiving bracket is formed along a surface of the side rail portion, a panel having top, bottom and side rail portions, the side rail portion of the panel adapted to slide through the bracket formed along the three-sided frame, wherein a fabric material is alternatively disposed over or integrated into the top, bottom, and side rail portions of the panel to render a screen structure, and a top portion having two congruent side surfaces and a front surface, wherein the side surfaces and front surface extend from a top opening outward to conform to a surface of the three-side frame, and the top opening remains unobstructed to accommodate air movement.
In another embodiment, the present invention is an air conditioner condenser compartment, comprising a substantially flat, rubberized base, a three-sided frame adapted to attach to the rubberized base, the frame having top, bottom, and side portions of unitary construction, a panel having top, bottom, and side rail portions of unitary construction, the panel adapted to couple to the top, bottom, or side portions of the three-sided frame, wherein the panel incorporates a screen structure composed of polyester yarn fibers having a vinyl coating disposed thereon, the screen structure connected to each of the top, bottom, and side rail portions of the panel, and a top portion adapted to mount to a top surface of the three-sided frame, the top portion having a front and two side surfaces extending outward to a first end which conforms to the top surface of the three-sided frame, wherein the top and side surfaces form a rectangular opening at a second end located opposite from the first end to allow for exposure of the condenser to outside air.
In another embodiment, the present invention is an air conditioner condenser compartment, comprising a four-sided frame having rail, upper stile, and lower stile portions, wherein the lower stile portion is formed to correspond to a pitch of a roof, a panel having upper stile, lower stile, and side rail portions, the panel adapted to couple to the rail or upper or lower stile portions of the four-sided frame, wherein the panel incorporates a screen structure composed of woven fibers, the screen structure adapted to connect to a rail, upper, or lower stile portion of the panel, and a top portion adapted to mount to a top surface of the four-sided frame, wherein a rectangular opening is formed in the top portion to allow for exposure of the condenser to outside air.
In another embodiment, the present invention is an air conditioner condenser compartment, comprising a base, a three-sided frame mounted to the base, the three-sided frame incorporating screen panels removably attached to the three-sided frame, a top portion secured to the three-sided frame, piping removably disposed along an exterior surface of the compartment, the piping having a plurality of nozzle outlets for disbursing a water mist, and a high-pressure pump connected to the piping for generating the water mist.
In still another embodiment, the present invention is a method of manufacturing an air conditioner condenser compartment, comprising providing a base, providing a three-sided frame mounted to the base, each side of the frame incorporating a top, bottom, and side rail portion, wherein a receiving bracket is formed along a surface of the side rail portion, providing a panel having top, bottom and side rail portions, the side rail portion of the panel adapted to slide through the bracket formed along the three-sided frame, wherein a fabric material is alternatively disposed over or integrated into the top, bottom, and side rail portions of the panel to render a screen structure, and providing a top portion having two congruent side surfaces and a front surface, wherein the side surfaces and front surface extend from a top opening outward to conform to a surface of the three-side frame, and the top opening remains unobstructed to accommodate air movement.
The present invention is described in one or more embodiments in the following description with reference to the Figures, in which like numerals represent the same or similar elements. While the invention is described in terms of the best mode for achieving the invention's objectives, it will be appreciated by those skilled in the art that it is intended to cover alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims and their equivalents as supported by the following disclosure and drawings.
Turning to
Three screens 14, a front screen 14 and two side screens 14 are integrated into each front and side surface 12. Again, an opening 16 is found in the rear portion of the compartment 10 where a compartment 10 faces the surface of a home or building 26. Screens 14 are held in place by a series or rails 18 and/or stiles 18, also capable of being manufactured with steel, aluminum, alloys, naturally or synthetically-based polymer material, and the like. Screens 14 allow air to enter into compartment 10 and circulate within compartment 10. In one embodiment, a screen structure can incorporate polyester yarn fibers with a vinyl coating disposed over a surface of the fibers. Such an embodiment can render a screen material which becomes highly resistant to outdoor elements, particularly harsh sunlight. Screens 14 can also be constructed with wire fibers which are woven into a mesh. Screens 14 can be constructed with a fabric-like material. Screens 14 can be fabricated using a variety of materials which allow for unobstructed air movement, while at the same time obscuring direct sunlight. In one embodiment, rails/stiles 18 are manufactured with unitary construction to render a frame structure 18 which is seamless in construction to provide for increased strength and rigidity. In a separate embodiment, a frame 18 can be a steel or alloy frame which is overmolded with an epoxy coating.
Returning to
Compartment 10 is a cost-effective, efficient solution to providing protection to an air conditioner condenser from harsh outdoor elements. Compartment 10 is intended to fasten over an existing condenser. The existing skin of an existing condenser becomes shaded from harmful sunlight elements. At most times of the day, no direct sunlight reaches the air conditioner condenser. As a result, the ambient air temperature of the interior of the condenser is reduced, as the compartment 10 absorbs and/or reflects radiant energy. The design of compartment 10 is intended to not interfere in any way with the normal circulation of air which occurs through a condenser. Screens 14 are large and allow unimpeded air movement so as not to encumber the operational characteristics of a particular condenser. Likewise, opening 24 is large to accommodate air movement from the interior of a condenser, without impeding the air movement. The result is an air conditioner condenser which operates in a cooler environment, resulting in greater efficiency. In addition, compartment 10 provides an additional degree of security to various subcomponents located in a typical air conditioner condenser, such as the fan mechanism which can randomly activate and potentially injure children or animals.
In addition, screen structures 14 are configured to be removable from rail/stiles 18 as shown.
A similar holding structure 54 for screen 14 material is shown in
Similarly, the attachment 62 as shown in
Referring now to
Turning to
Compartment 68 includes similar features as found in compartments 10 for ground-mount applications, such as screens 14 which allow for air circulation, a top portion 22 (in this case depicted as a substantially flat structure) with an opening 24 for air circulation as shown. In additional embodiments, a top portion 22 can be utilized which is similar in shape and design to that described previously and associated with compartment 10 (see
Tank 98 is fluidly connected through a pipe 102 or similar means to the outside compartment 92 as shown. A controller 104 serves to coordinate the activity of the air handler, condenser, and misting mechanism 92. The controller can include a microprocessor which detects an interior temperature of ambient air surrounding the condenser unit 72. The controller can be programmed to activate the mechanism 104 when the temperature reaches and/or exceeds a predetermined threshold. Controller 104 can operate in conjunction with compressor pump 106 which may include a valve to allow pressurized water to enter pipe 114. Pump 106 can also include a relay which communicates to controller 104 that a switch 112 has turned the condenser unit 72 on. Controller 104 can then power on pump 106 to provide pressurized water to pipe 114. Controller 104 working in conjunction with pump/relay 106 and switch 112 can serve to turn mechanism 92 on or off depending on a variety of conditions. The conditions may simply be tied to temperature, as described, or other factors, such as time-of-day, can be utilized in the programming of controller 104 to suit a particular application.
Pipe 114 is attached to an exterior surface of compartment 10 as shown, and is mounted to the surface using “c-clamp” fittings 116 or similar. A series of spray nozzles 118 are disposed at regular intervals along the pipe 114 to provide outlets for the pressurized water 120 to be misted throughout the interior of compartment 92. Pipes 114 include elbow fittings 122 and end cap 124 as shown to terminate the system.
Ultimately, mechanism 92 serves to additionally reduce temperature, and thereby, strain on a condenser 72 which translates into greater operating efficiency and lower overall operating cost. Use of cooling mechanism 92 can increase efficiency in a condenser 72 beyond the use of a compartment 10 itself, particularly in harsh or extreme environments where temperatures routinely climb into the one hundred teens degrees Fahrenheit in the summer months.
Use of compartment 10, 68, 86 and/or mechanism 92 provide a simple, cost-effective solution to improving operating efficiency, providing longer operating life, and enhancing security of air conditioner condenser units. Again, subcomponents of compartments 10, 68, 86 and/04 mechanism can be manufactured using commonly known methods and materials in the art. Specialized materials, such as certain polymer or composite materials can be chosen for a particular resistance to heat, sunlight, or for absorption of vibration, for example.
While one or more embodiments of the present invention have been illustrated in detail, the skilled artisan will appreciate that modifications and adaptations to those embodiments may be made without departing from the scope of the present invention as set forth in the following claims.
Claims
1. An air conditioner condenser compartment, comprising:
- a base;
- a three-sided frame mounted to the base, each side of the frame incorporating a top, bottom, and side rail portion, wherein a receiving bracket is formed along a surface of the side rail portion;
- a panel having top, bottom and side rail portions, the side rail portion of the panel adapted to slide through the bracket formed along the three-sided frame, wherein a sunscreen fabric material is alternatively disposed over or integrated into the top, bottom, and side rail portions of the panel to render a screen structure; and
- a top portion having two congruent side surfaces and a front surface, wherein the side surfaces and front surface extend from a top opening outward to conform to a surface of the three-side frame, and the top opening remains unobstructed to accommodate air movement.
2. The air conditioner condenser compartment of claim 1, further including a plurality of louver openings formed in the front and side surfaces of the top portion to accommodate air movement through the plurality of openings.
3. The air conditioner condenser compartment of claim 1, wherein the fabric material is further comprised of polyester yarn fibers having a vinyl coating disposed thereon to provide shade and protection to the condenser.
4. The air conditioner condenser compartment of claim 3, wherein the fabric is removeably attached to the top, bottom, and side rail portions using a pin mechanism.
5. The air conditioner condenser compartment of claim 1, wherein the fabric material is further comprised of woven wire mesh fibers to provide shade and protection to the condenser.
6. The air conditioner condenser compartment of claim 1, wherein the base is formed from a rubberized material to isolate vibration from the condenser.
7. The air conditioner condenser compartment of claim 1, wherein the three-sided frame and top portion are formed from a naturally-occurring or synthesized polymer material to resist corrosion.
8. The air conditioner condenser compartment of claim 1, further including:
- piping disposed along an exterior surface of the compartment having a plurality of nozzle outlets, and
- a pump connected to the piping to pressurize water from a water source and disburse a mist from the plurality of nozzle outlets.
9. An air conditioner condenser compartment, comprising:
- a substantially flat, rubberized base;
- a three-sided frame adapted to attach to the rubberized base, the frame having top, bottom, and side portions of unitary construction;
- a panel having top, bottom, and side rail portions of unitary construction, the panel adapted to couple to the top, bottom, or side portions of the three-sided frame, wherein the panel incorporates a screen structure composed of polyester yarn fibers having a vinyl coating disposed thereon, the screen structure connected to each of the top, bottom, and side rail portions of the panel; and
- a top portion adapted to mount to a top surface of the three-sided frame, the top portion having a front and two side surfaces extending outward to a first end which conforms to the top surface of the three-sided frame, wherein the top and side surfaces form a rectangular opening at a second end located opposite from the first end to allow for exposure of the condenser to outside air.
10. The air conditioner condenser compartment of claim 9, further including a plurality of louver openings formed in the front and side surfaces of the top portion to accommodate air movement through the plurality of openings.
11. The air conditioner condenser compartment of claim 9, wherein the screen structure is removeably attached to the top, bottom, and side rail portions using a pin mechanism.
12. The air conditioner condenser compartment of claim 9, wherein the three-sided frame and top portion are formed from a naturally-occurring or synthesized polymer material to resist corrosion.
13. The air conditioner condenser compartment of claim 9, further including:
- piping disposed along an interior surface of the compartment having a plurality of nozzle outlets, and
- a pump connected to the piping to pressurize water from a water source and disburse a mist from the plurality of nozzle outlets.
14. An air conditioner condenser compartment, comprising:
- a four-sided frame having rail, upper stile, and lower stile portions, wherein the lower stile portion is formed to correspond to a pitch of a roof;
- a panel having upper stile, lower stile, and side rail portions, the panel adapted to couple to the rail or upper or lower stile portions of the four-sided frame, wherein the panel incorporates a screen structure composed of woven fibers, the screen structure adapted to connect to a rail, upper, or lower stile portion of the panel; and
- a top portion adapted to mount to a top surface of the four-sided frame, wherein a rectangular opening is formed in the top portion to allow for exposure of the condenser to outside air.
15. The air conditioner condenser compartment of claim 14, wherein the screen structure is further comprised of polyester yarn fibers having a vinyl coating disposed thereon to provide shade and protection to the condenser.
16. The air conditioner condenser compartment of claim 14, wherein the screen structure is further comprised of wire mesh fibers to provide shade and protection to the condenser.
17. The air conditioner condenser compartment of claim 14, wherein the four-sided frame and top portion are formed from a naturally-occurring or synthesized polymer material to resist corrosion.
18. An air conditioner condenser compartment, comprising:
- a base;
- a three-sided frame mounted to the base, the three-sided frame incorporating screen panels removably attached to the three-sided frame;
- a top portion secured to the three-sided frame;
- piping removably disposed along an interior surface of the compartment, the piping having a plurality of nozzle outlets for disbursing a water mist; and
- a high-pressure pump connected to the piping for generating the water mist.
19. The air conditioner condenser compartment of claim 18, wherein the screen panel is further comprised of polyester yarn fibers having a vinyl coating disposed thereon to provide shade and protection to the condenser.
20. The air conditioner condenser of claim 19, wherein the three-sided frame and top portion are formed from a naturally or synthesized polymer material to resist corrosion.
21. A method of manufacturing an air conditioner condenser compartment, comprising:
- providing a base;
- providing a three-sided frame mounted to the base, each side of the frame incorporating a top, bottom, and side rail portion, wherein a receiving bracket is formed along a surface of the side rail portion;
- providing a panel having top, bottom and side rail portions, the side rail portion of the panel adapted to slide through the bracket formed along the three-sided frame, wherein a fabric material is alternatively disposed over or integrated into the top, bottom, and side rail portions of the panel to render a screen structure; and
- providing a top portion having two congruent side surfaces and a front surface, wherein the side surfaces and front surface extend from a top opening outward to conform to a surface of the three-side frame, wherein the top opening remains unobstructed to accommodate air movement.
22. The method of manufacturing an air conditioner condenser compartment of claim 21, wherein the fabric material is further comprised of polyester yarn fibers having a vinyl coating disposed thereon to provide shade and protection to the condenser.
23. The method of manufacturing an air conditioner condenser compartment of claim 21, wherein the fabric is removeably attached to the top, bottom, and side rail portions using a pin mechanism.
24. The method of manufacturing an air conditioner condenser compartment of claim 1, wherein the fabric material is further comprised of woven wire mesh fibers to provide shade and protection to the condenser.
25. The method of manufacturing an air conditioner condenser compartment of claim 1, wherein the base is formed from a rubberized material to isolate vibration from the condenser.
26. The method of manufacturing an air conditioner condenser compartment of claim 1, further including:
- providing piping disposed along an interior surface of the compartment having a plurality of nozzle outlets, and
- providing a pump connected to the piping to pressurize water from a water source and disburse a mist from the plurality of nozzle outlets.
Type: Application
Filed: Oct 10, 2006
Publication Date: Apr 10, 2008
Inventor: Steve Jay Meyer (Scottsdale, AZ)
Application Number: 11/548,137
International Classification: F25D 23/12 (20060101); F28D 5/00 (20060101);