Fluid handling device
A device for handling a fluid to be introduced into a fluidic device is described. The fluid handling device is designed for alignment with a fluidic device, such as a microfluidic device, where an exit port on the device aligns with one or more apertures in the fluidic for exchange of fluids there between. The fluid handling device includes one or more channels, with at least two pistons spaced apart contained in one or more of the channels. The gap between neighboring pistons define a space between the pistons for containing a fluid. Movement of the pistons from a first position to a second position is effective to move fluid from the fluid handling device into the fluidic device.
The present utility application claims priority to O'Connell's U.S. Provisional Application No. 60/852,334, filed Oct. 16, 2006, and entitled FLUID HANDLING DEVICE, the contents of which are incorporated herein by reference.
TECHNICAL FIELDThe subject matter described herein relates to a fluid handling device that interfaces with a microfluidic device. The fluid handling device is capable of, for example, introducing a fluid to the microfluidic device, storing a fluid prior to or after introduction to a microfluidic device, and directing fluid movement into and from a microfluidic device.
BACKGROUNDMicrofluidic devices and systems provide improved methods of performing chemical, biochemical and biological analysis and synthesis. Microfluidic devices and systems allow for the performance of multi-step, multi-species chemical operations in chip-based micro chemical analysis systems. Chip-based microfluidic systems generally comprise conventional ‘microfluidic’ elements, and are capable of handling and analyzing chemical and biological specimens.
Many methods have been described for interfacing fluids, e.g., samples, analytes, reagents, with microfluidic systems. In conventional microfluidic systems, the structures and methods used to introduce samples and other fluids into microfluidic substrates often limit the capabilities of the microfluidic systems. For example, conventional microfluidic systems may include a separate sample introduction channel for introducing a sample to a microchannel for processing. The sample is first introduced into the sample channel and transported through the sample channel to the microchannel. Another method for introducing a fluid involves the use of sample wells or reservoirs in communication with the microchannel for holding a relatively larger supply of the sample. Reservoirs are structures which accommodate a significantly greater volume of fluid than the microfluidic channel. A relatively small portion of the sample supply in the sample well or reservoir is introduced into the microchannel.
When working with fluids in conventional macroscopic volumes, fluid metering is relatively straightforward. In microfluidic volumes, however, fluid metering is considerably more difficult. Most, if not all, microfluidic systems require some interface to the conventional macrofluidic world. Using conventional macrofluidic techniques, the smallest volume of liquid that can be generated is a droplet, typically ranging in volume between about 1-100 microliters. At the low end of this volumetric range it is difficult to consistently create droplets having a reasonably low volumetric standard deviation. For applications in which fluidic metering accuracy is desired, such as in chemical synthesis or quantitative analysis, there remains a need for introducing an accurate quantity of reagents or samples to a microfluidic device.
Accordingly, there exists a need for devices and methods capable of interfacing with a microfluidic device for introduction of microfluidic volumes of fluid.
The foregoing examples of the related art and limitations related therewith are intended to be illustrative and not exclusive. Other limitations of the related art will become apparent to those of skill in the art upon a reading of the specification and a study of the drawings.
BRIEF SUMMARYThe following aspects and embodiments thereof described and illustrated below are meant to be exemplary and illustrative, not limiting in scope.
In one aspect, a device for introducing a fluid into a fluidic device is provided. The device comprises a substrate having a first inlet port, a first outlet port, a first channel extending between the first outlet port and the first inlet port, and a first exit port disposed along the channel between the first inlet port and the first outlet port. The first channel contains at least two pistons spaced apart from one another to define a space between the pistons for containing a fluid, wherein the substrate is adapted to mate with the fluidic device such that the first exit port is aligned with an aperture in the fluidic device. Movement of the pistons from a first position to a second position in the first channel is effective to introduce fluid in the first channel through the first exit port and into the fluidic device.
In one embodiment, one of the at least two pistons is positioned over the first exit port when the pistons are in the first position.
In another embodiment, one of the at least two pistons is positioned over the first exit port when the pistons are in a third position in the first channel.
In yet another embodiment, the device further comprises an actuator adapted for connection with the first inlet port of the first channel, at least part of the actuator being dimensioned for insertion into the first-channel to effect movement of at least one of the at least two pistons in the first channel.
An exemplary actuator, in one embodiment, is a plunger. In other embodiment, the actuator is a ratchet or an elongate bar with at least one opening through which the first channel extends.
The device further includes, in another embodiment, a first waste channel in fluid communication with an aperture in the microfluidic device.
In one embodiment, at least one piston is positioned in the waste channel.
The device, in still another embodiment, further comprises a second channel extending between a second inlet port and a second outlet port, and a second exit port disposed along the second channel between the second inlet and second outlet ports. The second channel contains at least two pistons spaced apart from one another to define a space between the pistons for containing a fluid.
In one embodiment, the second channel also contains an actuator adapted for connection with the second inlet port of the second channel, at least part of the actuator being dimensioned for insertion into the second channel to effect movement of at least one of the at least two pistons in the second channel.
The device, in still another embodiment, further includes a second waste channel in fluid communication with a second aperture in the fluidic device.
In yet another embodiment, the fluid handling device comprises three pistons defining a first space and a second space between adjacent pistons, wherein a first fluid is contained in the first space and a second fluid is contained in the second space. In one embodiment, the first fluid and the second fluid are different.
In one embodiment, movement of the pistons between the inlet port and the outlet port provides sequential introduction of the first fluid and the second fluid into the fluidic device.
In another aspect, a device for introducing a fluid into a fluidic device is provided. The device is comprised of a substrate comprising an inlet port, an outlet port, a first channel extending between the inlet port and the outlet port, and a first exit port positioned along the first channel between the inlet port and the outlet port. The substrate is adapted for mating with the fluidic device. At least two pistons are disposed within the first channel, the at least two pistons being spaced apart to define a space for containing a fluid. The device also includes a second channel in the substrate, the second channel terminating in a first port at a first end of the channel and having a second port disposed along the second channel. An actuator at least partly positioned within the first channel is for movement of at least one of the at least two pistons.
In one embodiment, the actuator is in contact with at least one of the at least two pistons.
In still another aspect, a system for analysis of an analyte in a sample is provided. The system comprises a fluidic device having a first port; and fluid handling device as set forth above. In a preferred embodiment, the fluid handling device is planar.
In addition to the exemplary aspects and embodiments described above, further aspects and embodiments will become apparent by reference to the drawings, which are schematic and which are not intended to be drawn to scale. In the figures, each identical or nearly identical component that is illustrated in various figures typically is represented by a single numeral. For purposes of clarity, not every component is labeled in every figure, nor is every component of each embodiment shown where illustration is not necessary for an understanding by one of ordinary skill in the art.
The term “microfluidic” as used herein refers to structures or devices through which one or more fluids are capable of being passed or directed and at least one fluid channel having a cross-sectional dimension of less than about 1000 microns (1 millimeter).
“Channel”, as used herein, means a feature on or in a microfluidic device substrate that can at least partially confine and direct the flow of a fluid. Preferably a channel has an aspect ratio (length to average cross sectional dimension) of at least 2:1, more typically at least 3:1, 5:1, or 10:1. The feature can be a groove or other indentation of any cross-sectional shape (curved, square or rectangular) and can be covered or uncovered. A channel generally will include characteristics that facilitate control over fluid transport, e.g., structural characteristics (an elongated indentation) and/or physical or chemical characteristics (hydrophobicity vs. hydrophilicity) or other characteristics that can exert a force (e.g., a containing force) on a fluid. The channel may be of any size, for example, having a largest dimension perpendicular to fluid flow of less than about 5 or 2 millimeters, or less than about 1 millimeter, or less than about 500 microns, less than about 200 microns, less than about 100 microns, or less than about 50 or 25 microns. Larger channels, tubes, etc. can be used in the device for a variety of purposes, e.g., to store fluids in bulk or to direct fluid flow to a certain region of the device or of a microfluidic device. The dimensions of the channel may also be chosen, for example, to allow a certain volumetric or linear flow rate of fluid in the channel. Of course, the number of channels and the shape of the channels can be varied by any method known to those of ordinary skill in the art.
“Integral”, as used herein, means that the portions are joined in such a way that they cannot be separated from each other without cutting or breaking the components from each other.
The term “plug” refers to matter in the shape of a cylinder and having the diameter of the inside of the channel. A plug can be a solid object in the channel, or a volume of fluid that occupies a space in the channel, the space being defined by pistons in the channel.
In the claims, as well as in the specification, all transitional phrases such as “comprising”, “including”, “having”, “containing”, “involving”, “composed of”, “made of”, “formed of” and the like are to be understood to be open-ended, i.e. to mean including but not limited to. The transitional phrases “consisting of” and “consisting essentially of” are understood to be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, section 2111.03.
II. DeviceIn a first aspect, a device that interfaces with, or is an integral part of, a microfluidic device for introduction of a fluid from the device to the microfluidic device is provided. In another aspect, a device capable of delivering one or more discrete plugs of fluid is described, the device optionally capable of mating with a microfluidic device. These various aspects will now be discussed.
The channel 14 contains one or more pistons, such as pistons 24, 26, 28, 30. The pistons are preferably fluid impervious plugs disposed in the channel and sized for sealing engagement with the channel. In one embodiment, the pistons are formed of an elastomeric material, such as a fluoroelastomer (Viton®), butadienes such as polychloroprene (Neoprene®), silicone rubber, and the like. Preferably, the material from which the piston is formed is solvent resistant. In another embodiment, the pistons are a plug of, for example, an oil or a wax.
The device embodiment illustrated in
Spaces or gaps 32, 34, 36, in various embodiments, contain a fluid, which intends a liquid or a gas. In a preferred embodiment, the fluid is a liquid. Spaces 32, 34, 36 can comprise the same or different fluids, depending on the application. In one embodiment, the fluid contained in the space between two neighboring pistons has a volume of in the range of between about 1-50 μL, more preferably of between about 1-30 μL, and still more preferably of between about 1-20 μL. In a preferred embodiment, a sample volume in the range of between about 1-5 μL is contained in a spaced between neighboring pistons, for introduction into a microfluidic device or for dispensing from the fluid handling device an amount of preferably at least about 70%, more preferably at least about 80%, still more preferably at least about 90% of the sample volume.
An exit port 48, shown in phantom in
It will be appreciated that the fluid handling device can be a unit separate and discrete from the microfluidic device, as illustrated in
Conventional fluidic devices use circular or elongate read wells to contain fluid, e.g., for reading with an optical device. Unfortunately, due to the aspect change from small channels to large circular or elongate areas, air bubbles in the fluidic system tend to become entrapped, reduces the volume of the sample in the well and causing errors in the measurement of volume. In some embodiments, the microfluidic device 50 incorporates spiral read wells 57 to avoid the formation of air bubble in the wells. The spiral wells are first shown in
As mentioned above, pistons disposed in a channel are capable of movement from an initial position to one or more subsequent positions. In one embodiment, as a result of piston movement, one or more of the pistons serve as a valve, as illustrated in
The pistons illustrated in
In some embodiments, movement of the pistons in a channel requires greater force than expelling fluid out an exit port, and, e.g., into a channel of a microfluidic device. Thus, the force applied by an actuating member to move a first piston from a first position to a second position exceeds the force needed to expel fluid from between a first piston and a second piston. In this manner, in some embodiments, a first piston functions as a valve, moving from a first piston (i.e., an “off” position, where the piston obstructs fluid flow through an exit port), to an “on” position (i.e., where fluid flow through a port is permitted). Once the first piston is moved from its “off” position to its “on” position, subsequent force applied by an actuating member, causes fluid to flow out the exit port as a second, neighboring piston moves toward the first position, which remains substantially stationary in the channel. Only when fluid has flowed from the exit port and the second piston has contacted the first piston will the first piston again move in response to force applied to the actuating member.
With continuing reference to
In one embodiment, the waste channel is coated with or contains an absorbent material, to absorb or immobilize fluid waste in the waste channel. Absorbent materials are well known in the art and include moisture-wicking fabrics, dried hydrogels prepared from, for example, polyvinyl alchol, sodium polyacrylate, acrylate copolymers with hydrophilic moieties, cross-linked poly(ethylene oxides), polyvinylpyrrolidone, and others.
In another embodiment, the waste channel optionally includes one or more pistons. An exemplary embodiment is set forth in
In another embodiment, the device includes more than one channel and/or more than one waste channel. Returning to the device illustrated in
The device embodiment shown in
As noted above, the pistons in each channel are slidably movable from a first position to one or more subsequent positions by an actuating element. An actuating element, or means for actuating, for moving the pistons along the channel can be a device as simple as a plunger inserted into the channel to the various embodiments of actuating elements set forth in
In one embodiment, as shown in
Another embodiment of an actuating element is shown in
When slide member 160 is moved to allow a spring 170 to pass through the opening 162, the piston 300 is forced into the channel 301 by an amount determined by the spring 170 (
It will be appreciated that one or more slide members and springs can be arranged to permit successive advancement of pistons aligned in a channel.
When rotating bar 180 is rotated to allow a spring 170 to pass through the opening 182, the piston 300 is forced into the channel 301 by an amount determined by the spring 170 (
It will be appreciated that one or more rotating bars and springs can be arranged to permit successive advancement of pistons aligned in a channel.
When the first fuse member 200 is melted, e.g., by application of heat, spring 170 passes through the melted remains of fuse member 200, and the piston 300 is forced into the channel 301 by an amount determined by the spring 170 (
It will be appreciated that one or more fuse members and springs can be arranged to permit successive advancement of pistons aligned in a channel.
An alternative embodiment of a fluid handling device is illustrated in
The fluid handling device described herein can be fabricated from a variety of materials, and selection of a suitable material is within the knowledge of a skilled artisan. Exemplary materials include metals and plastics, including but not limited to rigid elastomers, synthetic and natural rubber, glass, quartz, silicone rubber, and the like.
While a number of exemplary aspects and embodiments have been discussed above, those of skill in the art will recognize certain modifications, permutations, additions and sub-combinations thereof. It is therefore intended that the following appended claims and claims hereafter introduced are interpreted to include all such modifications, permutations, additions and sub-combinations as are within their true spirit and scope.
Claims
1. A device for introducing a fluid into a fluidic device, comprising
- a substrate having a first inlet port, a first outlet port, a first channel extending between the first outlet port and the first inlet port, and a first exit port in the channel between the first inlet port and the first outlet port,
- said first channel containing at least two pistons spaced apart to define a space between the pistons for containing a fluid, wherein said substrate is adapted to mate with the fluidic device such that the first exit port is aligned with an aperture in the fluidic device, and wherein movement of the pistons from a first position to a second position in the first channel is effective to introduce fluid in the first channel through the first exit port and into the fluidic device.
2. The device of claim 1, wherein one of the at least two pistons is positioned over the first exit port when the pistons are in the first position.
3. The device of claim 1, wherein one of the at least two pistons is positioned over the first exit port when the pistons are in a third position in the first channel.
4. The device of claim 1, further comprising an actuator adapted for connection with the first inlet port of the first channel, at least part of said actuator being dimensioned for insertion into the first channel to effect movement of at least one of the at least two pistons in the first channel.
5. The device of claim 4, wherein the actuator is a plunger.
6. The device of claim 4, wherein the actuator is a ratcheting member.
7. The device of claim 4, wherein the actuator is an elongate bar with at least one opening through which the first channel extends.
8. The device of claim 1, further comprising a first waste channel in fluid communication with an aperture in the microfluidic device.
9. The device of claim 8, further comprising at least one piston positioned in the waste channel.
10. The device of claim 1, further comprising a second channel extending between a second inlet port and a second outlet port, and a second exit port disposed along the second channel between the second inlet and second outlet ports, said second channel containing at least two pistons spaced apart to define a space between the pistons for containing a fluid.
11. The device of claim 10, further comprising an actuator adapted for connection with the second inlet port of the second channel, at least part of said actuator being dimensioned for insertion into the second channel to effect movement of at least one of the at least two pistons in the second channel.
12. The device of claim 11, wherein the actuator is an elongate bar with at least two openings through which first channel and the second channel extend.
13. The device of claim 10, further comprising a second waste channel in fluid communication with a second aperture in the fluidic device.
14. The device of claim 2, wherein said at least two pistons comprises three pistons defining a first space and a second space between adjacent pistons, wherein a first fluid is contained in the first space and a second fluid is contained in the second space.
15. The device of claim 14, wherein the first fluid and the second fluid are different.
16. The device of claim 14, wherein movement of the pistons between the inlet port and the outlet port provides sequential introduction of the first fluid and the second fluid into the fluidic device.
17. A device for introducing a fluid into a fluidic device, comprising
- a substrate comprising an inlet port, an outlet port, a first channel extending between the inlet port and the outlet port, and a first exit port positioned along the first channel between the inlet port and the outlet port, the substrate being adapted for mating with the fluidic device;
- at least two pistons within said first channel, the at least two pistons being spaced apart to define a space for containing a fluid,
- a second channel in the substrate, the second channel terminating in a first port at a first end of the channel and having a second port in the second channel, and
- an actuator at least partly positioned within the first channel for movement of at least one of the at least two pistons.
18. The device of claim 17, wherein the actuator is a plunger.
19. The device of claim 17, wherein the actuator is in contact with at least one of the at least two pistons.
20. The device of claim 17, wherein the actuator includes a ratchet mechanism for sequential advancement of the actuator in the first channel.
21. The device of claim 17, wherein said at least two pistons comprises three pistons defining a first space and a second space between adjacent pistons, wherein a first fluid is contained in the first space and a second fluid is contained in the second space.
22. The device of claim 21, wherein the first fluid and the second fluid are different.
23. The device of claim 21, wherein movement of the pistons within the first channel provides sequential introduction of the first fluid and the second fluid into the fluidic device.
24. A system for analysis of an analyte in a sample, comprising
- a fluidic device having a first port; and
- a device according to claim 1 or claim 17.
25. The system of claim 24, wherein the fluidic device is planar.
26. The system of claim 24, wherein the fluidic device comprises at least one spiral read well.
Type: Application
Filed: Feb 2, 2007
Publication Date: Apr 17, 2008
Inventor: Michael O'Connell (San Jose, CA)
Application Number: 11/702,019
International Classification: F04B 19/00 (20060101);