Drive unit for mobile assembly
A drive unit for driving a mobile assembly where the mobile assembly includes a mobile and a rotational coupling unit for storing and delivering energy to the mobile and where the mobile assembly has an oscillating period. The drive unit includes a motor for connecting to the mobile assembly, a power source, a motor driver for providing power from the power source to the motor and a control unit for controlling the motor driver to provide drive-pulse impulses to the motor with a low duty cycle and with a pulse period tailored to the mobile assembly.
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The present invention relates to an electromechanical drive unit that imparts rotary motion to suspended items such as mobiles, toys and kinetic sculptures.
BACKGROUND OF THE INVENTIONIt is popular these days for people to have many different types of items in homes, offices and other places that, when watched, bring a feeling of calmness and relaxation or which draw attention and interest. These items include aquariums, computer screen-savers with an aquarium or other pleasing image, fountains and waterfalls and they all provide rhythmical wave patterns that can lead to a state of greater relaxation, a sense of peace and calmness. They produce an effect that is similar to the effect of being out at the ocean and watching the waves.
Currently Feng Shui, the Chinese art of creating balanced and healthy living environments, has found acceptance in modern American interior design. They define rhythmically moving mobiles as Chi or energy generating. There is a need for mobiles that operate in pleasing rhythmical ways and that therefore align with Feng Shui's ideas of rhythmical movement of objects and things hanging to create healthier and happier living space.
U.S. Pat. No. 6,832,944 is for a motor driven helix-shaped mobile, commonly marketed under the name Dancing Helix®, having parallel ribs aligned and clamped onto a vertical spine that functions as a slow-wave discrete-element torsional transmission line. The spine is attached to a motor which turns ON and OFF at variable intervals, causing the spine to twist, affecting an apparent spiral motion through the length of spine as the ribs rotate. The motor ON and OFF sequencing is set to coordinate with the length and material of the spine and the attached ribs and weights. In a typical operation for oscillatory motion, the motor is set to a 3 minute ON and 3 minute OFF 50% duty-cycle. Further, the motor includes a gear drive to lower the revolutions per minute of the motor so that the rotational speed of the mobile is at a pleasant speed. The mobile for battery operation typically is powered by 2 D batteries that have a one month battery life for typical operation.
Many other rotational mobiles are popular and have been available for years. The helix-shaped mobile in U.S. Design Pat. D505,639 entitled Kinetic Sculpture, the circular-shaped mobile in U.S. design Pat. D500,964 entitled Circular Shaped Kinetic Sculpture, the diamond-shaped mobile in U.S. Design Pat. D500,702 entitled Diamond Shaped Kinetic Sculpture, the helix-shaped mobile in U.S. design Pat. D497,833 entitled Kinetic Sculpture and in the helix-shaped mobile in U.S. design Pat. D487,034 entitled Kinetic Sculpture are typical. These mobiles are kinetic when powered by wind in a windy location. However, for still-air indoor use they are static and do not move. The helix-shaped mobile of U.S. Design Pat. D497,833 for example, operates in the wind with the inner and outer mobiles rotating in opposite directions under wind power. Such mobiles, however, are not designed to reverse direction and do not oscillate when driven indoors by conventional rotary motors.
While there have been many mobiles produced, there is a need for improved drive units for driving dynamic mobiles resulting in mobile apparatus that are both pleasing and interesting while reducing power consumption when driven by battery power.
SUMMARY OF THE INVENTIONThe present invention is a drive unit for driving a mobile assembly where the mobile assembly includes a mobile and includes a rotational coupling unit for storing and delivering energy to the mobile. The mobile assembly has an oscillating period with rotation in a first direction (for example clockwise) followed by rotation in a second direction (for example counter-clockwise). The drive unit includes a motor for connecting to the mobile assembly, a power unit supplying electrical power, a motor driver for providing power from the power source to the motor and a control unit for controlling the motor driver to provide drive pulses to the motor with a duty-cycle and with a drive-pulse period tailored for the mobile assembly.
In the present invention, the drive unit converts electrical energy into motion of the mobile assembly. The power unit in one embodiment is a battery. The coupling unit is an elastomer, spring or other flexible material for storing and releasing energy and for suspending the mobile from the drive unit. The drive unit period is ON in order to store rotational energy into the coupling unit and to drive the mobile and is OFF in order to allow rotational energy stored in the flexible coupling unit to drive the suspended mobile. The suspended mobile oscillates with rotation alternately in a first direction followed by rotation in a second direction.
The coupling unit functions as a speed changer where the higher rotational speed of the motor is reduced by the coupling unit to a lower rotational speed of the mobile without need for speed reducing gears.
In an embodiment where the power unit is a battery, the drive unit operates with low duty-cycle drive pulses to conserve energy and hence produce long battery life.
The rotation of the coupling unit is determined by the coactions of the drive unit and the suspended mobile. A rotational drive pulse from the drive unit causes the motor to transfer energy to or from the coupling unit. Also, the momentum of the suspended mobile results in the transfer of energy to or from the coupling unit. The mobile assembly, including the mobile and the coupling unit, exhibits oscillating periods. The drive pulses from the drive unit are tailored for the mobile assembly. The tailoring is done so that the observation period by human observers is a pleasant experience. If the observation period is between a few seconds and five minutes, then several oscillations over the observation period are desirable.
In one preferred embodiment where the mobile assembly has a one-cycle response period in response to a pulse from the drive unit, the drive-pulse period, measured as the period between drive pulses from the drive unit, is tailored to be greater than the one-cycle response period of the mobile assembly.
In one preferred embodiment, low duty-cycle drive pulses from the motor driver have drive-pulse periods that are one or more times longer than the oscillating periods of the mobile assembly.
In one preferred embodiment, the drive-pulse period, measured as the period between drive pulses from the drive unit, is tailored to cause oscillation of the mobile assembly.
The foregoing and other objects, features and advantages of the invention will be apparent from the following detailed description in conjunction with the drawings.
In
In one preferred embodiment, the dynamic coupling unit 31 is a polyurethane or other elastomer cord, which “winds up” when rotated in one direction by the drive unit 2 or the mobile 10 and which “unwinds” when not driven to rotate the mobile 10. The rotation of the mobile 10 and the coupling unit 31 oscillates both in a positive rotation (+R), for example clockwise, and in a negative rotation (−R), for example counterclockwise. The motor 43 impulse period, the motor duty-cycle, the elasticity of the dynamic coupling unit 31 and the weight and dimensions of the mobile 10 interact to cause the mobile 10 to oscillate, rotating first in one direction and then to rotate in the opposite direction. During the operation, the mobile 10 repeatedly switches rotation direction where the frequency of switching rotational direction is pleasing to a viewer. Typically, the switching of direction occurs in less than a minute or so for viewing pleasure. However, any dynamic operation and any time period desired may be used.
With respect to the motor 43, the energy transferred to or from the coupling unit 31 is positive or negative in value as a function of the direction of rotation of the motor 43 during the ON pulse relative to the direction of the stored energy in the coupling unit 31. If the motor 43 rotates in the same direction as the stored potential energy in the coupling unit 31, the potential energy stored in the coupling unit 31 is increased (positive). If the motor 43 rotates in the opposite direction as the stored potential energy in the coupling unit 31, the potential energy stored in the coupling unit 31 is decreased (negative).
Similarly, the energy to or from the coupling unit 31 has a positive or negative effect as a function of the direction of rotation of the mobile 10 relative to the direction of the stored potential energy in the coupling unit 31. If the mobile 10 rotates in the same direction as the direction that created the stored potential energy in the coupling unit 31, the potential energy stored in the coupling unit 31 is increased (positive). If the mobile 10 rotates in the opposite direction as the direction that created the stored energy in the coupling unit 31, the potential energy stored in the coupling unit 31 is decreased (negative).
As the suspended mobile 10 rotates in one direction, comes to a stop and then rotates in the other direction, the coupling unit 31 stores rotational potential energy from the momentum of the mobile 10 and then converts the stored energy back into kinetic energy driving the mobile 10.
From time to time, the motor 43 is pulsed and energy is transferred to the mobile assembly 30. Depending upon the power of the drive motor, the duration of the drive motor pulse, the period between drive motor pulses, the mass and other parameters of the suspended mobile 10 and the elasticity of the coupling unit 31, the suspended mobile 10 will rotate back and forth through a varying number of degrees, anywhere from a partial revolution to multiple revolutions.
The period between drive motor pulses affects the kinetic effect of the forward and reverse rotational oscillations of the suspended mobile 10. Long periods between drive motor pulses allow the oscillations to decay substantially and thus produces one kinetic effect. Shorter periods between drive motor pulses will produce different kinetic effects as a function of when the motor pulses occur relative to the oscillation of the suspended mobile assembly 30. The coupling unit 31 functions as a speed changer where the higher rotational speed of the motor 43 is reduced by the coupling unit 31 to a lower rotational speed of the mobile 10 without need for speed reducing gears. The coupling unit 31 is silent and essentially frictionless in operation in contrast to speed reducing gears that tend to be noisy and have friction.
In operation, the suspended mobile 10 oscillates by rotating, first in one direction and then in the reverse direction, with steadily decaying amplitude. As the suspended mobile 10 first rotates in one direction and then the other direction, the flexible coupling unit 31 stores rotational potential energy and then converts the potential energy into rotational kinetic energy while the suspended mobile 10 rotates in one direction, stops and then rotates in the opposite direction.
Tailoring the period between drive motor pulses affects the kinetic effect of the forward and reverse rotational oscillation of the suspended mobile 10. Long periods which allow the oscillation of the mobile 10 to decay substantially produce one kinetic effect. Shorter periods between drive motor pulses produce a different kinetic effect. Synchronizing the drive motor pulses with the rotational oscillation of the suspended mobile 10 produce still a different kinetic effect.
The drive unit sends pulses to the drive motor 43 so as to transfer energy to the mobile assembly 30. The mobile assembly 30 has rotational periods. Bu controlling the phase of the mobile assembly's rotational period, the drive motor's direction, the pulse of rotational energy from the motor 43 will either speed or slow the rotation of the mobile assembly 30. By controlling the timing of the motor pulse relative to the phase of the mobile assembly 30, different oscillating kinetic effects are established.
Reversing the rotation of drive motor 43 between forward and reverse directions produces still other kinetic effects. Depending upon the effect desired, the motor reversing is controlled to occur at selected times relative to the phase of the rotational oscillation of the mobile assembly 30.
By periodically pulsing the drive motor 43, the battery operated rotary drive unit can keep a large kinetic sculpture in constant motion for long time periods. In one embodiment of the invention, a four-foot plastic kinetic sculpture weighing 10 pounds was kept in constant motion for more than one year using 10 watt-hours of battery storage (for example, 4 AA alkaline batteries).
In the present invention, the motor 43 is any type of motor that is capable of rotating a shaft connected to the coupling unit 31. For example, “DC motors”, “AC motors” and “stepper motors” are used together with appropriate drive circuits and configurations for such motors. Also, the motors include gearing or other mechanisms for satisfying power and speed requirements. While DC motors have been described in certain embodiments, the invention applies to any type of motor.
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The drive unit 2 and mobile assembly 30 of
In the present application, the term “one-cycle impulse response” for a mobile assembly means the response time for one cycle of a mobile assembly after the mobile assembly has been driven by a drive unit with a single drive pulse. Typically, the drive pulse has a short duration of, for example, one second. The “one-cycle impulse response” is the amount of time that elapses until the mobile assembly, including the mobile and coupling unit, has fully wound in a first direction to a momentary stop and then has fully unwound and wound in the opposite direction to a momentary stop. It has been observed that for small mobiles of less than approximately 24 inches in radial diameter, the appearance of the oscillations are pleasant when the “one-cycle impulse response” is less than five minutes. Typically, the “one-cycle impulse response” is less than one minute. When mobile assemblies are series or parallel connected, both for cascaded connections and nested connections, the mobile assemblies farther from the drive unit have a pleasant appearance when the “one-cycle impulse response” is different (typically greater) than for mobile assemblies closer to the drive unit. If the “one-cycle impulse responses” of connected mobile assemblies are substantially different, then the combined response of the connected mobile assemblies driven by a low duty-cycle drive unit tends to produce pleasant counter revolutions.
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The stretchy cord used for the coupling elements 31-1 and 31-2 and in other embodiments of coupling units 31 is available as polyurethane elastic beading cord from numerous sources including Pepperell Braiding Company, Inc. (www.pepperell.com) which manufactures and sells polyurethane elastic cord in various diameters. The cords are sold under the trade mark Stretch Magic®.
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In the present application, the term “one-cycle impulse response” for a kinetic-helix mobile 10 means the response time for one cycle of the mobile (without coupling element) after the mobile has been driven by a drive unit with a single drive pulse. Typically, the drive pulse has a short duration of, for example, one second. The “one-cycle impulse response” is the amount of time that elapses until the mobile has fully wound in a first direction to a momentary stop and then has fully unwound and wound in the opposite direction to a momentary stop.
In one embodiment, the rotational speed of mobile 10 is generally within a range of from 5 to 30 rpm with between 16 to 20 rpm being optimum for 11 inch ribs. For longer ribs, the speed tends to be slower, for example, a 21 inch rib can use a speed of 8 rpm. The longer the rib, the faster the speed of a bead or other rib weight at the end of a rib and hence the greater the momentum and the torsion forces on the spine 1.
The speed of the drive unit 2 in one embodiment is 8 revolutions per second and hence is much faster than the targeted speed of from 16 to 20 rpm for mobile 10. The drive unit 2 with its higher speed stores energy into the coupling unit 31 of
In
The impulse response of a typical 28 rib kinetic-helix mobile 10 is approximately 24 seconds. In response to an drive pulse from a motor (ON for about 1 second) a traveling wave propagates down the spine rotating the ribs and winding the spine until the ribs stop. Then, the traveling wave propagates up the spine rotating the ribs in the opposite direction as the spine unwinds until again the spine is stopped. The complete downward and upward propagation is the impulse response of the mobile and, in the example described, is approximately 24 seconds.
In one embodiment, the coupling unit 31 used with the kinetic-helix mobile 10 is 5 inch (12.7 cm) 1.5 mm polyurethane elastic cord. Together, the mobile assembly formed of the combined coupling unit 31 and the kinetic-helix mobile 10 is 32 seconds for downward propagation and 31 seconds for upward propagation for a total impulse response of 63 seconds.
A number of different mobile assemblies have been described in both series and parallel connected combinations in the present specification. Of course, many different other series and parallel combinations are possible and can be employed.
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When switch SW1 is CLOSED, the voltage from battery B is applied to motor 43 in pulses controlled by the control unit 41. The timing circuit of control unit 41 alternates between two different metastable states, one long and one short. During the short state C1 is charged quickly, from near 0V to about 2.5V, by current flowing mainly through R2 and D1. At that time, Q2 switches ON, reversing the states of the two CMOS inverters (Q3/Q4 and Q5/Q6). At that time, C1 begins discharging, much more slowly, through R1, from battery voltage down to about 2.5V. At that time, Q2 turns OFF and the cycle is repeated. During the time that C1 is charging, R3 conducts current into the base of Q1 which will in turn conduct battery current through the collector-emitter switch connection of Q1 in series with the motor for conducting current through the motor 43, driving it in one direction. During the time C1 is discharging, the voltage on R3 is near zero and the base of Q1 inhibits collector-emitter switch conduction of Q1 and therefore the motor 43 will be OFF. Providing R1 is much larger than R2, the motor 43 ON time is controlled by the resistor and capacitor timing circuit formed by the combination R2 and C1. The motor 43 OFF time is controlled by the resistor and capacitor timing circuit formed by the combination R1 and C1. The diode D2 is an optional protective rectifier diode connected in parallel with the inductive load represented by the motor 43. D1 safely dissipates stored inductive energy whenever the motor 43 is switched OFF.
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The resistor R4 is a current sensor that provides an analog input to the PB3 pin of microcontroller U1. The voltage on the PB3 pin from the resistor R4 is proportional to the instantaneous current through motor 43. The current sensing function is optional. By monitoring the instantaneous current of DC motor 43, the microcontroller U1 determines how much potential energy has been transferred by the drive unit 2 to the mobile assembly 30 (see
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In an example of the operation, a first one of the mobile assemblies rotates in a first direction during certain times and a second one of the mobile assemblies counter rotates in a second (opposite) direction during the same certain times. After a pleasant period, usually less than five minutes and typically less than one minute, counter oscillations occur with each of the mobile assemblies reversing direction. The times of reversal of direction are typically not synchronized so that the periods of counter revolution are of variable duration.
If the “one-cycle impulse response” of series connected mobile assemblies are substantially the same, then the combined response of the series connected mobile assemblies frequently does not produce pleasant counter oscillations, but rather, the series connected mobile assemblies for long durations appear to be synchronized and rotating in the same direction.
In
The appropriate dynamic properties of the coupling units 31 in the various embodiments of the invention are most easily determined by experimentation although mathematical and engineering specification using well understood principles of physics may also be employed. The length of the cord, the diameter of the cord, the number of strands (one or more and in the loop embodiment, two), the elasticity of the polyurethane, the tensile strength of the cord and other factors vary the dynamic properties of the coupling units 31. Each of these variables may be modified to achieve the desired dynamic operation. Of course, elastomers other than polyurethane may be employed. In general, for multiple coupling units connected in series, the coupling units closest to the motor are stronger and more firm requiring a greater force to turn and have a shorter impulse response period than coupling units farther from the motor.
In
While the invention has been particularly shown and described with reference to preferred embodiments thereof it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention.
Claims
1. A drive unit for driving one or more mobile assemblies where each mobile assembly includes a mobile and includes a rotational coupling unit for storing and transferring energy to and from the mobile and where each mobile assembly has an oscillating period, said drive unit comprising,
- a motor for connecting to the one or more mobile assemblies,
- a power source,
- a motor driver for providing power from the power source to the motor,
- a control unit for controlling the motor driver to provide drive pulses to the motor with a drive-pulse duty cycle and a drive-pulse period tailored for oscillating one or more of the mobile assemblies.
2. The drive unit of claim 1 wherein said motor is a DC motor.
3. The drive unit of claim 1 wherein said power source is a battery and said duty cycle is less than 20 percent.
4. The drive unit of claim 1 wherein the control unit controls said pulses for causing a first one of the mobile assemblies to rotate in a first direction during certain times and a second one of the mobile assemblies to counter rotate in a second direction during said certain times.
5. The drive unit of claim 1 wherein said control unit includes an analog logic and timer unit for controlling the drive-pulse duty cycle and the drive-pulse period.
6. The drive unit of claim 5 wherein said analog logic and timer unit includes,
- a first resistor and capacitor timing circuit for controlling a control signal for an ON period and a second resistor and capacitor timing circuit for controlling the control signal for an OFF period,
- an ON/OFF switch having a switch connection in series with said motor for controlling the current through said motor and having a control input for receiving the control signal to enable the current through the switch connection during the ON period and for inhibiting the current through the switch connection during the OFF period.
7. The drive unit of claim 1 wherein said control unit includes a digital logic and timer unit for controlling the drive-pulse duty cycle and the drive-pulse period.
8. The drive unit of claim 7 wherein said digital logic and timer unit is a programmable microcontroller having one or more digital outputs for controlling said motor driver.
9. The drive unit of claim 8 wherein said motor driver includes one or more ON/OFF switches having one or more switch connections in series with said motor for controlling the current through said motor and having one or more control inputs controlled by said one or more digital outputs.
10. The drive unit of claim 9 wherein said motor driver includes,
- first and second ones of said ON/OFF switches having first and second ones of said switch connections in series with said motor for conducting current through said motor and having first and second ones of said control inputs controlled by first and second ones of said digital outputs for enabling or blocking the current through the motor in a first direction,
- third and fourth ones of said ON/OFF switches having third and fourth ones of said switch connections in series with said motor for conducting current through said motor and having third and fourth ones of said control inputs controlled by third and fourth ones of said digital outputs for enabling or blocking the current through the motor in a second direction.
11. The drive unit of claim 1 wherein said control unit includes a programmable microcontroller as a digital logic and timer unit, said programmable microcontroller having one or more digital inputs for receiving input signals for controlling said motor driver.
12. The drive unit of claim 11 wherein said control unit includes an interface unit providing user input and outputs signals.
13. The drive unit of claim 11 wherein said motor driver includes a current sensor for providing a current sensing input to said programmable microcontroller.
14. The mobile apparatus of claim 1 wherein said control unit controls the motor drive unit to rotate the coupling unit with a motor driver speed where the motor drive speed is greater than the mobile rotational speed whereby the coupling unit functions as a speed changer.
15. A drive unit for driving a mobile assembly where the mobile assembly includes a mobile and includes a rotational coupling unit for suspending the mobile and for storing and transferring energy to and from the mobile, said drive unit comprising,
- a motor for connecting to the coupling unit for rotationally driving the mobile assembly,
- a battery power source,
- a motor driver for providing power from the power source to the motor,
- a control unit for controlling the motor driver to provide drive pulses to the motor with a drive-pulse duty cycle and a drive-pulse period causing the motor drive unit to rotate the coupling unit with a motor drive speed and causing the mobile to rotate with a mobile rotational speed where the motor drive speed is greater than the mobile rotational speed whereby the coupling unit functions as a speed changer.
16. The drive unit of claim 15 wherein said control unit includes an analog logic and timer unit for controlling the drive-pulse duty cycle and the drive-pulse period and wherein said analog logic and timer unit includes,
- a first resistor and capacitor timing circuit for controlling a control signal for an ON period and a second resistor and capacitor timing circuit for controlling the control signal for an OFF period,
- an ON/OFF switch having a switch connection in series with said motor for controlling the current through said motor and having a control input for receiving the control signal to enable the current through the switch connection during the ON period and for inhibiting the current through the switch connection during the OFF period.
17. The drive unit of claim 15 wherein said control unit includes a digital logic and timer unit for controlling the drive-pulse duty cycle and the drive-pulse period and wherein said digital logic and timer unit is a programmable microcontroller having one or more digital outputs for controlling said motor driver.
18. The drive unit of claim 17 wherein said motor driver includes one or more ON/OFF switches having one or more switch connections in series with said motor for controlling the current through said motor and having one or more control inputs controlled by said one or more digital outputs for controlling ON and OFF states of the ON/OFF switches.
19. A mobile apparatus including one or more drive units for driving one or more mobile assemblies where each mobile assembly includes a mobile and includes a rotational coupling unit for storing and transferring energy to and from the mobile, each of said drive units comprising,
- a motor for connecting to the one or more mobile assemblies,
- a power source,
- a motor driver for providing power from the power source to the motor,
- a control unit for controlling the motor driver to provide drive pulses to the motor with a drive-pulse duty cycle and a drive-pulse period tailored for one or more of the mobile assemblies causing the one or more mobiles to rotate with mobile rotational speeds.
20. The mobile apparatus of claim 19 wherein one or more of said control units controls one or more motor drive units to rotate one or more coupling units with motor drive speeds where the motor drive speeds are greater than the mobile rotational speeds whereby one or more coupling units function as speed changers.
Type: Application
Filed: Sep 29, 2006
Publication Date: Apr 17, 2008
Applicant:
Inventor: Bruce D. Lightner (La Jolla, CA)
Application Number: 11/541,312
International Classification: A63H 1/00 (20060101);