Wire dispensing system
An electrician's caddy useful for conveyance and dispensing of wire wound on wire spools.
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An electrician's caddy useful for conveyance and dispensing of wire wound on wire spools.
Electrician's must be able to draw a numerous and wide variety of wires to address the construction specifications of a given construction project. A length of each type of wire may be wound onto spools which must be transported from location to location at the construction site. Because it may be impractical to carry individual wire spools from location to location at a construction site a variety of devices have been developed to assist in the conveyance of the wire spools from location to location. Even though a there is a large commercial market for devices to assist in the conveyance of wire spools and a wide variety of devices have been developed to meet that market demand, there remain a number of significant unresolved problems with the conventional devices available to convey spools of wire from location to location at construction sites.
A significant problem with certain conventional devices which dispense wire from spools can be the lack of portability. Because a number of different spools of wire may be required at a single location and because each wire spool may be wound with several hundred feet of wire, the combined weight of the wire spools can be greater than is practical to carry from location to location. Yet many of the conventional devices which dispense wire from spools lack wheels. See for example, U.S. Pat. Nos. 6,086,013; 6,375,115; 5,655,622; 5,634,610; 5,139,210.
As to those conventional devices which further include wheels to make conveyance of a plurality of spools more convenient once located the device does not allow the wheels to disengaged from the support surface. As such, these types of conventional devices may travel of their own accord, may travel as wire is drawn from the spools, or fail to provide adequate resistance to allow wire to be properly drawn from the spools. See for example, U.S. Pat. Nos. 5,687,928; 6,523,776; 6,422,504; and 4,585,130.
Another significant problem with certain conventional devices which dispense wire from spools can be the lack of means to prevent the wire from traveling outside of the spool ends as the wire is drawn from the spool. The rate at which wire is drawn from the wire spool can vary and because the wire spool may not immediately compensate for the varied rate sufficient slack can be generated in the wire being drawn to allow the wire to travel over the spool ends. The wire may subsequently become entangled with other wires being drawn, with other wire spools, or the device dispensing the wire. See for example U.S. Pat. Nos. 6,086,013; 6,375,115; 5,634,610; 5,655,622; 4,585,130; 6,422,504; 6,523,776; and 5,687,928.
Entanglement of the wire may result in damage to the wire. For example, an electrical conductor may have a recommended minimum bending radius. The minimum bend radius is the radius of curvature that a flat or round wire, metallic cable, or optical fiber can bend without any adverse effects. A bend radius value is usually expressed as a whole number multiple of the conductor, cable, or fiber's overall diameter. As a non-limiting example, the Insulated Cable Engineers Association recommends a minimum bending radius of eight (8) times the overall diameter of single or multiple conductor cables. Therefore, if the diameter of a single conductor cable is 0.25 inch the minimum bending radius of the cable would be 2.00 inches. In this regard, once the wire travels outside the spool ends, engagement with other wires, wire spools, or the dispensing device can form a radius at the less than the minimum bending radius recommended for the wire. Similarly, once a wire becomes entangled the level of resistance to drawing the wire may increase and correspondingly amount of pulling tension may be applied. Under these circumstances, the maximum pulling tension of the wire may be inadvertently exceeded with consequent damage to the electrical conductor. Even in those circumstances in which the minimum bending radius or the maximum pulling tension is not exceeded, engagement of the wire can damage the surrounding insulation. Damage to the insulator may subsequently result in arcing of electrical conductors or interfere with the transmission properties of the cable or fiber.
A related problem with certain conventional devices which dispense wire from spools may be the lack of a guide to direct the wire as it is drawn from the wire spool. As such, the wire can be drawn outside the spool ends or drawn in contact with the spool ends which allows entanglement of the wire as described above or increased frictional engagement of the wire with the spool ends.
Another significant problem with certain conventional devices which dispense wire from spools can be the lack of means to cover the wire for protection. As to all the references above-cited each lacks any component to cover the wire on the wire spools both during periods of storage or during periods of use. As such the wire wound on the spools may be subject to contact damage.
Another significant problem with certain conventional devices which dispense wire from spools can be the lack of means to hold tools and other articles useful to the person using the device. This necessitates the inconvenience of obtaining, transporting and using separate devices to hold tools and other articles. As to U.S. Pat. No. 6,375,115 which attempts to address this concern, no means are provided to provide releasable closures for the compartments to retain the tools and other articles in the device.
Another significant problem with certain conventional devices which dispense wire from spools may be the lack of a rod or axle about which the wire spool rotates. See for example, U.S. Pat. No. 5,634,610 which allows the spool ends to engage the surface of the wire dispenser. Contact with the surfaces of the wire dispenser can generate frictional resistance to drawing the wire from the spool which may be excessive when several wires are simultaneously drawn. As to those conventional devices which have attempted to address this problem by providing a rod or axle about which the wire spool rotates, the rod or axle about which the wire spool rotates locate the axle or rod ends in a manner open to engagement by persons or articles. See for example, U.S. Pat. Nos. 6,375,115 and 6,422,504.
The electrician's caddy invention described below addresses each of these problems of conventional wire dispensing devices.
II. SUMMARY OF THE INVENTIONAccordingly, a broad object of the invention can be to provide a portable electrician's wire caddy having wheels which can be engaged with the support surface to be conveniently rolled from location to location at a construction site and disengaged from the support surface to allow the body of the electrician's wire caddy to locate on the support surface. One aspect of this broad object of the invention can be to provide wheels which operably engage and disengage from the support surface without adjusting the position of the wheels relative to the body of the electrician's wire caddy.
Another broad object of the invention can be to provide an axle on which the wire spool tube rotates and one, two, or a plurality of wells in the electrician's caddy invention configured to receive a corresponding one, two or a plurality of spools of wire on an axle in a manner which prevents the wire wound on each wire spool from traveling outside of the spool ends as wire is drawn from the wire spools.
Another broad object of the invention can be to enclose the axle ends on which the wire spool tube rotates to prevent engagement of the axle ends with persons or other articles or to allow entanglement of the wire with the axle ends as the wire is drawn from the wire spools.
Another broad object of the invention can be to provide a cover which releasably secures to each corresponding well to protect the wire wound on the wire spools received by the wells in the electrician's caddy. The releasably secured cover can further provide an aperture to guide the wire as it is drawn from the wire spool.
Another broad object of the invention can be to be to provide a bottom portion and a top portion of the electricians caddy with the bottom portion affording a plurality of pockets each of which are releasably sealed with corresponding top portion relief elements as the top portion mates to the bottom portion.
Naturally, further goals and objects of the invention are disclosed throughout other areas of the specification, drawings, photographs, and claims.
III. A BRIEF DESCRIPTION OF THE DRAWINGS
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The term “person” as used herein generically encompasses a single person, a pair of people, or a plurality of people which individually or in combination can use the electrician's wire caddy (2) invention as described herein.
The term “wire” as used herein generically encompasses the numerous and varied types of material configured as slender rods, fibers, strands, cables, cords, or the like, comprising a single strand or a plurality of strands, whether electrically conductive or non-electrically conductive, which can be wound on a wire spool. The term “wire” as used herein specifically includes, without limitation, insulated electrically conductive wire. Insulated conductive wire can vary in diameter which may be identified by the gauge. For example, American Wire Gauges (“AWG gauges”) refer to wires having a specific diameter or area in cross section. The higher the AWG gauge the smaller the diameter of wire. For example, AWG gauge 1 wire has a diameter of 0.2893 inches while AWG gauge 32 wire has a diameter of 0.008 inches. Electrically conductive wire typically comprises a copper wire or an aluminum wire which can comprise a single strand, or multiple strands of wire which may further be braided, twisted, or the like.
The term “insulation” or “insulator” as used herein generically encompasses the numerous and varied materials which are poor conductors of electricity, or are used to separate or isolate conducting materials to prevent transfer of electricity, which can be established about an electrically conductive wire. Non-limiting examples of “insulation” or an “insulator” in accordance with the invention comprise fiberglass, polyvinyl chloride, nylon, polypropylene, Dacron®, Nomex®, Kevlar®, Spectra®, silicon rubber, vinyl, acrylic, fluoropolymer, TFE, FEP, PFA, Teflon®, or the like, whether configured as a continuous layer of material (smooth or convoluted), a sleeve, spiral wrapped, braided, or the like.
The term “conduit” as used herein generically encompasses any manner of tube regardless of the exterior geometry which defines a passage in which a wire or a plurality of wires can be established. Typically, conduit has a tubular configuration in which a conduit wall of circular cross section defines an interior passage having a particular diameter. For many applications, the diameter can be between about one-half inch and about one and one-half inches; however, this range is not intended to be limiting with regard to the diameter of conduits in which electrical conductors can be established and the interior passage can be of any lesser or greater diameter. The conduit wall may vary in thickness, even though the interior passage may retain substantially the same interior passage diameter. Conversely the conduit wall may vary in thickness and the interior passage diameter may vary accordingly to retain a substantially constant external diameter of the conduit. Conduit can be obtained in a variety of materials, including without limitation, aluminum, polyvinylchloride, polyvinyl chloride exterior coated rigid metal, urethane interior coated metal, stainless steel, galvanized steel, brass, flexible metal, corrugated metal, corrugated plastic, polyethylene, nylon, nylon wire loom conduit, chrome corrugated metal, polytetrafluoroethylene, or zinc-coated metal.
The term “conduit end” as used herein generically describes the terminal end of a conduit whether the end of a continuous segment of conduit or the end of a mechanical fitting coupled to a continuous segment of conduit.
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Certain embodiments of the electrician's caddy (2) can further include a wire spool axle or a plurality of wire spool axles (38) which insert into a corresponding one wire spool or plurality of wire spools (28). Each wire spool axle (38) provides an axis (39) about which the wire spool (28) rotates as wire (3) is drawn through the corresponding aperture (29) in the cover (27).
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At least one detent (46) can be disposed in each closed end channel (42) which operates to limit travel of the corresponding axle end (43) in each of the closed end channels (42) as the wire (3) is drawn through the aperture (29) of the cover during use. Similarly, as to other embodiments of the invention, a pair of opposed detents (46) (47) can be disposed in each closed end channel (42). The closed end channel wall (48) responsive to the at least one detent (46) or the pair of opposed detents (46) (47) can be sufficiently flexibly resilient to allow each corresponding axle end (43) to be forcibly urged over the detent (46) or the pair opposed of detents (46) (47) which allows the well (37) to receive a wire spool (28) on which wire (3) is wound. In reverse order each axle end (43) can be pulled over the detent (46) or the pair of opposed detents (46) (47) to remove the axle (38) from the well (37) when the wire (3) wound on the wire spool (28) becomes exhausted.
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As to alternate embodiments of the electrician's caddy a wire spool axle (38) can be inserted into the wire spool (28) and each end of the wire spool axle (38) can be inserted into a corresponding closed end channel (42). The wire spool axle can travel in the pair of closed end channels (42) to be received by the well (37). In those embodiments of the invention which further include one or a pair of detents (46) (47) in each closed end channel (42), each end of the wire spool axle (38) can be forcibly urged past the detent(s) (46) (47) to be received by the well (37). Various items can be received by one or a plurality of pockets (55) as described above and each pocket can be releasably sealed by releasably securing the top portion (6) of the electrician's caddy (2).
The first end (13) of the bottom portion (5) can be elevated by lifting upwardly on the first handle (12) to engage one or a plurality of wheels (20) with the support surface (22). The electrician's caddy (2) can then be rolled on the support surface (22) to the desired location. The first end (13) of the bottom portion (5) can be lowered to disengage the one or the plurality of wheels from the support surface (22). The top portion (6) can be released from the bottom portion (5) to access the various pockets (55). As to certain embodiments of the invention the terminal portion (51) of the wire (3) can released from the wire retainer (50) and a length of wire (3) can be drawn as above described.
As can be easily understood from the foregoing, the basic concepts of the present invention may be embodied in a variety of ways. The invention involves numerous and varied embodiments of a electrician's caddy and methods of making and using the electrician's caddy.
As such, the particular embodiments or elements of the invention disclosed by the description or shown in the figures accompanying this application are not intended to be limiting, but rather exemplary of the numerous and varied embodiments generically encompassed by the invention or equivalents encompassed with respect to any particular element thereof. In addition, the specific description of a single embodiment or element of the invention may not explicitly describe all embodiments or elements possible; many alternatives are implicitly disclosed by the description and figures.
It should be understood that each element of an apparatus or each step of a method may be described by an apparatus term or method term. Such terms can be substituted where desired to make explicit the implicitly broad coverage to which this invention is entitled. As but one example, it should be understood that all steps of a method may be disclosed as an action, a means for taking that action, or as an element which causes that action. Similarly, each element of an apparatus may be disclosed as the physical element or the action which that physical element facilitates. As but one example, the disclosure of a “cover” should be understood to encompass disclosure of the act of “covering”—whether explicitly discussed or not—and, conversely, were there effectively disclosure of the act of “covering”, such a disclosure should be understood to encompass disclosure of a “cover” and even a “means for covering.” Such alternative terms for each element or step are to be understood to be explicitly included in the description.
In addition, as to each term used it should be understood that unless its utilization in this application is inconsistent with such interpretation, common dictionary definitions should be understood to included in the description for each term as contained in the Random House Webster's Unabridged Dictionary, second edition, each definition hereby incorporated by reference.
Thus, the applicant(s) should be understood to claim at least: i) each of the electrician's caddies herein disclosed and described, ii) the related methods disclosed and described, iii) similar, equivalent, and even implicit variations of each of these devices and methods, iv) those alternative embodiments which accomplish each of the functions shown, disclosed, or described, v) those alternative designs and methods which accomplish each of the functions shown as are implicit to accomplish that which is disclosed and described, vi) each feature, component, and step shown as separate and independent inventions, vii) the applications enhanced by the various systems or components disclosed, viii) the resulting products produced by such systems or components, ix) methods and apparatuses substantially as described hereinbefore and with reference to any of the accompanying examples, x) the various combinations and permutations of each of the previous elements disclosed.
The claims set forth in this specification are hereby incorporated by reference as part of this description of the invention, and the applicant expressly reserves the right to use all of or a portion of such incorporated content of such claims as additional description to support any of or all of the claims or any element or component thereof, and the applicant further expressly reserves the right to move any portion of or all of the incorporated content of such claims or any element or component thereof from the description into the claims or vice-versa as necessary to define the matter for which protection is sought by this application or by any subsequent continuation, division, or continuation-in-part application thereof, or to obtain any benefit of, reduction in fees pursuant to, or to comply with the patent laws, rules, or regulations of any country or treaty, and such content incorporated by reference shall survive during the entire pendency of this application including any subsequent continuation, division, or continuation-in-part application thereof or any reissue or extension thereon.
The claims set forth below are intended describe the metes and bounds of a limited number of the preferred embodiments of the invention and are not to be construed as the broadest embodiment of the invention or a complete listing of embodiments of the invention that may be claimed. The applicant does not waive any right to develop further claims based upon the description set forth above as a part of any continuation, division, or continuation-in-part, or similar application.
Claims
1-42. (canceled)
43. A method of making an electrician's caddy, comprising the steps of:
- a. providing at least one well having a pair of opposed walls and a well surface configured to receive a wire spool;
- b. providing an axle having a pair of ends each of which correspondingly engage one of said pair of opposed walls to provide an axis about which said wire spool rotates, and wherein said axis of said axle has a location in said at least one well which maintains a distance between each of a pair of spool ends and said well surface of less than a diameter of said wire wound on said wire spool which maintains said wire between said pair of spool ends;
- c. releasably securing a cover to said well to retain said wire spool in said at least one well;
- d. providing an aperture which communicates between opposed surfaces of said cover configured to allow a wire wound on said wire spool to be drawn through said aperture from inside said well.
44-52. (canceled)
53. A method of making an electrician's caddy as described in claim 43, further comprising the step of connecting each of a pair of closed end channels to a corresponding one of said pair of opposed walls of said at least one well.
54. (canceled)
55. A method of making an electrician's caddy as described in claim 53, further comprising the step of disposing at least one detent in each of said pair of closed end channels to limit travel of said corresponding end of said axle in each of said pair of closed end channels as said wire is drawn from said wire spool.
56. (canceled)
57. A method of making an electrician's caddy as described in claim 55, further comprising the step of providing a resiliently flexible wall responsive to said at least one detent disposed in each of said closed end channels.
58. (canceled)
59. A method of making an electrician's caddy as described in claim 57, further comprises the step of coupling a wire retainer to said cover.
60-62. (canceled)
63. A method of making an electrician's caddy as described in claim 59, wherein said step providing at least one well configured to receive a wire spool comprises the step of providing a plurality of wells, and wherein said step of releasably securing a cover to said well comprises releasably securing a cover to said plurality of wells, and wherein said step of providing an aperture which communicates between opposed surfaces of said cover configured to allow a wire wound on said wire spool to be drawn through said aperture from inside said well comprises providing a plurality of apertures each of which communicates between opposed surfaces of said cover to allow said a wire wound on said wire spool to be drawn through said corresponding aperture from inside said well.
64. A method of making an electrician's caddy as described in claim 63, further comprising the step of providing a plurality of cover relief elements, and wherein one each of said plurality of cover relief elements inserts into a corresponding one each of said plurality of wells.
65. A method of making an electrician's caddy as described in claim 64, further comprising the steps of providing a bottom portion and locating said plurality of wells in said bottom portion.
66. A method of making an electrician's caddy as described in claim 65, further comprising the step of providing an axis about which said cover rotates to releasably secure said cover to said plurality of wells in said bottom portion.
67. A method of making an electrician's caddy as described in claim 66, further comprising the step of providing a plurality of cover relief elements each of which insert in a corresponding one each of said plurality of wells.
68. A method of making an electrician's caddy as described in claim 67, further comprising the step of providing a top portion which rotatably releasably secures to said bottom portion.
69. A method of making an electrician's caddy as described in claim 68, further comprising the steps of providing at least one pocket located in said bottom portion, and providing at least one top portion relief element which inserts in said at least one pocket upon releasably securing said top portion to said bottom portion.
70. A method of making an electrician's caddy as described in claim 69, further comprising the steps of providing at least one recessed element coupled to said top portion, and configuring said at least one recessed element to receive at least one tool.
71. A method of making an electrician's caddy as described in claim 70, further comprising the step of rotatably coupling a plurality of wheels to said bottom portion.
72. A method of making an electrician's caddy as described in claim 71, further comprising the steps of coupling a first handle to an end wall of said bottom portion.
73. (canceled)
74. A method of drawing a wire, comprising the steps of:
- a. inserting an axle through a wire spool on which a wire is wound between a pair of spool ends;
- b. locating said axle about which said wire spool rotates in a well having a pair of opposed walls and a well surface configured to receive said wire spool, and wherein said axis of said axle has a location in said well which maintains a distance between each of a pair of spool ends and said well surface of less than a diameter of said wire wound on said wire spool which maintains said wire between said pair of spool ends;
- c. releasably securing a cover to said well, wherein said cover provides an aperture which communicates between opposed surfaces of said cover; and
- d. drawing said wire wound on said wire spool through said aperture which communicates between opposed surfaces of said cover.
75. A method of drawing a wire as describe in claim 74, wherein said step of locating said axle about which said wire spool rotates in a well further comprises the step of sliding each end of said axle in a corresponding one each of a pair of closed end channel disposed on opposing walls of said well.
76. A method of drawing a wire as describe in claim 75, wherein said step of sliding each end of said axle in a corresponding one each of a pair of closed end channel disposed on opposing walls of said well further comprises the step of urging each end of said axle past at least one detent disposed in each of said pair of closed end channels.
77. A method of drawing a wire as describe in claim 76, wherein said step of forcibly urging each end of said axle past at least one detent disposed in each of said pair of closed end channels comprises forcibly urging each end of said axle past a pair of opposed detents disposed in each of said pair of closed end channels.
78. A method of drawing a wire as describe in claim 77, wherein said step of forcibly urging each end of said axle past at least one detent disposed in each said pair of closed end channels further comprises generating flexure in a wall of each of said closed end channel responsive to said at least one detent.
79. A method of drawing a wire as describe in claim 78, wherein said step of drawing said wire wound on said wire spool through said aperture which communicates between opposed surfaces of said cover comprises the step of drawing a plurality of wires wound on a plurality of wire spools located in a plurality of wells through a plurality of apertures each of which communicate between opposed surfaces of said cover.
80. A method of drawing a wire as describe in claim 79, further comprising the step of retaining at least one terminal portion of said wire wound on said wire spool at a location on said cover.
Type: Application
Filed: Jan 18, 2008
Publication Date: May 22, 2008
Applicant:
Inventors: Kenneth Eastwood (Las Vegas, NV), Sondra Eastwood (Las Vegas, NV)
Application Number: 12/009,490
International Classification: B65H 49/20 (20060101); B23P 11/00 (20060101); B65H 57/00 (20060101);
