Prefabricated Facade Unit
The invention relates to a prefabricated facade unit comprising a generally rectangular plate element, e.g. a glass plate, especially a laminated glass plate or insulating glass plate, and profiled elements that are disposed in edge areas of the plate. The profiled elements are configured as pair-wise mating support semi-profiles that project on at least two opposite narrow faces of the plate element from the plate edge areas at a generally right angle to the rear face in the operating position. The semi-profiles are provided with additional profiled channels for accommodating drive means for a wiper-type facade-cleaning element.
The invention relates to a prefabricated facade unit including a generally rectangular plate part, e.g. a glass plate, preferably a laminated glass plate or an insulating glass pane, and profile elements mounted in edge regions of the same.
It is known to use such prefabricated facade units, in particular those including insulating glass panes, for external wall glazings or glass facades, cf., for instance, EP 599 264 A. The known facade units when being mounting are fastened to supporting structures such as support profiles by the aid of holding profiles fastened to the plate parts, optionally in connection with wooden posts. Mounting is, thus, relatively labor- and time-intensive, also requiring extensive adjustment operations in order to finally obtain a facade comprising uniform, aligned facade units.
From WO 01/43614 A it is known to provide an automatic cleaning device for such facades; to this end, special vertical guide rail units are installed, which are fastened to profiles interconnecting the glass surfaces, i.e. facade units, and comprise vertical guide channels for carriers connected with wiper strip units. In the vertical guide channels are provided continuous drive elements, i.e. toothed belts, with which the carriers for the wiper strip units are firmly connected. Also there, the mounting of the facade units and the facade cleaning device, in the main, is relatively elaborate and cumbersome.
It is now an object of the invention to take remedial action and provide a prefabricated facade unit of the initially defined kind, which enables simple, quick and precise mounting to buildings and which, in particular, is to already include also essential parts for the installation of a facade cleaning device. The invention also aims to largely equip the individual facade units already during their production in manufacturing plants with the required mounting means and means for accommodating the desired facade cleaning device, such a pre-equipment of the facade units in manufacturing plants being feasible in a simpler and more precise manner than by subsequent mounting on the construction site.
To solve this object, the invention provides a prefabricated facade unit having the features of claim 1; advantageous embodiments and further developments are the subject matters of the dependent claims.
By the configuration according to the invention, the aforementioned objective is met in an advantageous manner, while enabling an extremely simple, quick, unproblematic mounting of the prefabricated facade units on a building as well as a simple and quick mounting of the elements that are essential for the final installation of the facade cleaning device. By the plate parts, i.e., in particular, laminated glass plates or insulating glass plates, being pre-equipped with carrier semi-profiles on at least two opposite narrow sides and, preferably, on all four narrow sides, it is possible on the construction site to simply arrange the individual facade units side by side and/or one above the other, whereby the semi-profiles will then engage with each other to complete the vertical and/or horizontal carrier profiles to a box-like form. Furthermore, the vertical semi-profiles, in particular, are already pair-wisely equipped with additional profile channels, which serve to accommodate drive means for wiper-like facade cleaning elements. These drive means are preferably designed as continuous drive means, e.g. toothed belts, yet optionally also as chains, ropes or the like, as is known per se from WO 01/43614 A, and carrier parts for the respective facade cleaning elements are firmly connected, likewise in a manner known per se, with these drive means, which are subsequently introduced into the additional profile channels. To this end, it is provided according to a preferred embodiment that the profile channel, or one of the two profile channels of the respective carrier semi-profile, comprises a lateral opening for the passage of a carrier part for the facade cleaning element.
It should be noted that it will, of course, do to form just one pair of carrier semi-profiles with such drive means profile channels like, preferably, the semi-profiles which are vertical in the operating or mounted position, in the event that a facade cleaning device configuration comprising facade cleaning elements (wiper strips) to be movable up and down is to be provided. In this respect, a configuration comprising horizontally movable cleaning elements would also be conceivable, wherein the horizontal semi-profiles would then have to be formed with profile channels for the drive means.
In order to prevent the penetration of moisture, dirt or the like in the region of the completed support profiles, it is advantageous if the carrier semi-profiles fitting into each other comprise profile legs for engagement under mutual abutment, wherein at least one of the respective profile legs intended for mutual abutment each carries a seal for the tight abutment on the associated profile leg of an adjacent facade unit. Such seals, moreover, also enable the attainment of a tight closure of the carrier semi-profiles even in the event of unavoidable manufacturing tolerances, wherein, with a suitable fixation of the prefabricated facade units to the building by simple suspension and telescoping, no further connection of the telescoped carrier semi-profiles will, by the way, be required, as will be explained in more detail below. But where the plate parts are framed by carrier semi-profiles, it is, however, suitable to respectively connect these semi-profiles in the corner regions, for instance by the aid of screws, in order to obtain a rigid profile frame structure on the plate parts.
In order to ensure the smooth, unproblematic movement of the facade cleaning elements, it will also be advantageous if the profile channel, or one of the two profile channels of the respective carrier semi-profile, forms a guide channel for at least one roller or slide element of the drive means. These roller or slide elements are, in particular, provided in the region of the carrier parts so as to ensure a precise, linear movement of the carrier parts plus cleaning elements such that the cleaning elements, i.e. wiper strips, are constantly guided in uniform abutment on the outer surfaces of the facade units, in particular on the outer surfaces of the glass plates, without involving undesired temporary lifting or “rumbling”.
In order to ensure a smooth movement of the cleaning elements even over transition regions between individual facade units where joints may be present, it will also be beneficial if one of the carrier semi-profiles including the guide channel comprises bridging pieces preferably made of synthetic material, which are inserted in the profile channel and reach into a joint present in the operating position to the adjacent facade unit. These bridging pieces, by a plug-in part, each project into the respective semi-profile, or its profile channel adjacent the guide channel to be more precise, said plug-in part being firmly connected (in one piece) with a guide portion extending the guide surface of the guide channel within the joint. The height or length of the guide portion corresponds to the width of the joint. Furthermore, the plug-in part of the bridging piece may be so long as to reach into the one facade unit into which it is preinserted, and be able to be also plugged into the respectively adjacent facade unit on its opposite side during mounting. The bridging pieces may be made of synthetic materials in the form of injection-molded parts, exemplary materials including polyamide (nylon), ABS etc.
For an optionally tight guidance of the carrier parts for the cleaning elements (supports) between adjacent plate parts (insulating glass plates or the like), it is of particular advantage if one of the two carrier semi-profiles comprising the additional profile channels carries a center rail in the region of the profile channel(s), which center rail extends in the region of the narrow side of the plate part. Such center rails may be provided with seals to enable the tight abutment of the carrier members or cleaning element supports on them. These seals may optionally also be located opposite corresponding seals provided on the semi-profiles, said seals, for instance in the form of lip seals, directly abutting on each other in the region outside the carrier members or cleaning element supports and being forced apart during the passage of the carrier parts.
In order to prevent possible joints present between adjacent facade units from becoming undesired points of impact in the mounted, operating position, it is beneficial if the center rail, on one of its ends, carries a joint bridging element for connection to a center rail of an adjacent facade unit. Like the previously mentioned guide bridging pieces, these joint bridging elements too may each be pre-mounted to the already prefabricated facade unit, the only thing required during the mounting of the facade unit being the connection to the respectively adjacent facade unit—by appropriate adjoining or slipping in or slipping on. For such pre-mounting, it is also advantageous in terms of center rails, if the center rail is T-shaped in cross section and engages with its transverse web in a profile groove in the region of the or a profile channel, preferably via an interposed seal.
The carrier semi-profiles, in the edge regions adjacent the narrow sides of the plate part, may be connected with the latter by simple adhesion. It is, of course, also conceivable to provide bordering or clamping profile sections, which may be formed in one piece with the semi-profiles and clampingly seize or encompass the narrow sides of the plate parts, in particular glass plates.
For the simple mounting of the prefabricated facade units to the building by simple suspension, it is finally particularly advantageous if the carrier semi-profiles, which are vertical in the operating position, are equipped with protruding connection parts for the preferably adjustable fixation to building-fixed supports. The connection parts are preferably hook-shaped, being slipped on the respective building-fixed support with the hook opening oriented downwards. In the region of these connection parts and, in particular, hook-shaped connection parts, adjustment screws provided on bridging portions of the connection parts and vertical in the mounting position may be provided for the fine adjustment of the height of the facade unit relative to the building-fixed supports. These connection parts too may be readily pre-mounted already at the manufacturing plant such that the assembly of the facade units on the construction site can actually be limited to the mere slipping into each other, or slipping onto the building-fixed supports particularly by way of suspension.
The subject matter of the invention also comprises the carrier semi-profiles provided for the present facade unit as well as, furthermore, a facade constructed by the present facade units.
In the following, the invention will be explained in more detail by way of particularly preferred exemplary embodiments, to which it is, however, not to be restricted, and with reference to the drawing. In the drawing, in detail:
Furthermore,
Water, optionally supplemented with a detergent, is, in particular, used as said cleaning fluid.
The semi-profiles 18, 19 are each formed with profile channels 27, 28 for receiving drive means 29, said drive means 29 in the exemplary embodiment illustrated being designed as continuous drive means 29 having a front run 30 in the front profile channel 27 and a rear run 31 in the rear profile channel 28. The continuous drive means 29 are preferably provided in the form of toothed belts 32 to enable slack-free driving.
Each of the semi-profiles 18 and 19 is fastened to its associated plate part 16 on the rear side in a conventional manner by the aid of an adhesive mass 33. If desired, the semi-profiles 18, 19 may also comprise profile legs clampingly grasping or encompassing the plate parts 16, which profile legs are not illustrated in detail in the drawing.
Each of the vertical semi-profiles 18, 19, for each of the facade units 2 or 2A, 2B, is firmly connected with a horizontal carrier semi-profile 34, 35, respectively (cf.
Optionally, a stiffening profile 45′, which is entered in broken lines in
The thus formed, prefabricated facade units or elements 2 are mounted to the building 1 (still without continuous drive means 29), wherein, during mounting, the respective semi-profiles of adjacent facade units 2 are simply pushed into each other—as pointed out above. In addition, the individual facade units are also suspended on building-fixed supports 46 (cf.
The support 46, in turn, is fixed in a ceiling 51 by the aid of a U-profile rail 52 having bent upper flange rims 53, and by the aid of screws 54, said screws 54 allowing for the adaptation of the support 46 relative to the ceiling 51 in terms of height during mounting. After mounting, a common floor fill, coating or flooring 55 is applied to the ceiling 51, cf., e.g.,
The support 46 is upwardly angled on its free front end 56, cf., in particular,
After having mounted the facade units 2, the above-mentioned wiper strip units 7, along with the associated continuous drive means 29 and the associated carrier parts 60 as well as supporting parts 61, are mounted per vertical row of facade units 2 as cleaning elements for the present facade 3, cf.
As is apparent from the schematic side view of
As is, moreover, apparent from
From
From
From
As an alternative to the protruding U-profile 83 according to
As already mentioned, it is proceeded, during mounting of the described facade units 2, in a manner that the latter, after having been prefabricated with the semi-profiles 18, 19, 34, 35 attached to the plate parts or glass plates 16 and preferably made of aluminum, optionally together with premounted center rails 80, U-profiles 83 and/or joint bridging elements 87 etc., are attached to a facade 3 one after the other and one above the other, wherein a row of semi-profiles similar to the semi-profiles 35 may be attached to the bottom of the facade 3 in order to enable the lowermost row of facade units 2 to be attached first. After having mounted the facade units 2, the drive means 29 with the carrier parts 60 and cleaning element supports 61 are mounted in the profile channels 27, 28, followed by the fixation of the wiper strip units 7.
The horizontal joints 5 may, of course, only be provided in the region of the superimposed plate parts 16 and vertical semi-profiles 18, 19, but not at the horizontal semi-profiles 34, 35, which are stuck into each other during mounting. In this connection, it would be conceivable to allow the plate parts 16 to directly abut each other like the vertical semi-profiles 18, 19, as the facade units 2 are mounted one above the other, yet the provision of joints 5 or distances may be desired or required for aesthetic reasons as well as in view of possible manufacturing tolerances, for instance to prevent the abutting vertical semi-profiles 18, 19 from impeding the proper mounting of one facade unit 2 above the other while joining the respective horizontal semi-profiles 34, 35 in the case of possible overlengths.
The heights of the facade units 2, as a rule, are a function of the height of the stories of the respective building 1, since the suspension of the facade units 2 in the supports 46 embedded in the story ceilings will, thus, be enabled without requiring the attachment of supports on any other sites.
Claims
1: A prefabricated facade unit (2) including a generally rectangular plate part (16) and profile elements mounted in edge regions of the same, wherein said profile elements on at least two opposite narrow sides (17) of the plate part (16) are designed as carrier semi-profiles (18, 19; 34, 35) pairwisely fitting into each other and projecting from the plate-part edge regions in a generally rectangular manner relative to the rear side, viewed in the operating position, which include additional profile channels (27, 28) for accommodating drive means (29) for a wiper-like facade cleaning element (7).
2. A facade unit according to claim 1, wherein carrier semi-profiles (18, 19; 34, 35) pairwisely fitting into each other are provided on all four sides of the plate part (16), with only one pair of carrier semi-profiles (18, 19) being formed with profile channels (27, 28) for accommodating drive means (29).
3. A facade unit according to claim 2, wherein those carrier semi-profiles (18, 19) which are provided on the vertical sides, viewed in the operating position, are formed with profile channels (27, 28).
4. A facade unit according to claim 1, wherein the carrier semi-profiles (18, 19; 34, 35) fitting into each other comprise profile legs (40-43) provided for engagement under mutual abutment, wherein at least one of the respective profile legs (23, 24) intended for mutual abutment carries a seal (25, 26) for the tight abutment on the associated profile leg (21, 22) of an adjacent facade unit (2).
5. A facade unit according to claim 1, wherein two profile channels (27, 28) are each provided for accommodating a run (30, 31) of a continuous drive means (29).
6. A facade unit according to claim 5, wherein the continuous drive means (29) is a toothed belt (32).
7. A facade unit according to claim 1, wherein the profile channel, or one (27) of the two profile channels (27, 28) of the respective carrier semi-profile (18, 19), comprises a lateral opening (62′) for the passage of a carrier part (62) for the facade cleaning element (7).
8. A facade unit according to claim 1, wherein the profile channel (27), or one of the two profile channels of the respective carrier semi-profile (18, 19), forms a guide channel (64) for at least one roller or slide element (63) of the drive means (29).
9. A facade unit according to claim 8, wherein one of the carrier semi-profiles (18, 19) including the guide channel (64) comprises bridging pieces (89) inserted in the profile channel (27) and reaching into a joint (5) present in the operating position to the adjacent facade unit (2).
10. A facade unit according to claim 9, wherein said bridging pieces (89) are made of a synthetic material.
11. A facade unit according to claim 1, wherein one (19) of the two carrier semi-profiles (18, 19) comprising the additional profile channels carries a center rail (80) in the region of the profile channel(s), which center rail extends in the region of the narrow side (17) of the plate part (16).
12. A facade unit according to claim 11, wherein the center rail (80), on one of its ends, carries a joint bridging element (87) for connection to a center rail (80′) of an adjacent facade unit.
13. A facade unit according to claim 11 wherein the ledge-shaped center rail (80), on its two longitudinal sides, carries seals (81) for abutment on the carrier parts or on cleaning element supports (61) connected with the neighboring carrier parts in the operating position.
14. A facade unit according to claim 11, wherein the center rail (80) is T-shaped in cross section and engages with its transverse web (84) in a profile groove (86) provided in the region of the or a profile channel (28).
15. A facade unit according to claim 14, wherein said transverse web (84) engages in the profile groove (86) via an interposed seal (85).
16. A facade unit according to claim 1, wherein the carrier semi-profiles (18, 19; 34, 35) in the edge regions adjacent the narrow sides (17) of the plate part (16) are connected with the latter by an adhesive (33).
17. A facade unit according to claim 1, wherein the carrier semi-profiles (18, 19), which are vertical in the operating position, are equipped with protruding connection parts (47) for the preferably adjustable fixation to building-fixed supports (46).
18. A facade unit according to claim 17, wherein the connection parts (47) are hook-shaped.
19. A facade unit according to claim 17 wherein the connection parts (47) include adjustment screws (57) for the fine adjustment of the height of the facade unit (2) relative to the building-fixed supports (46).
20. A facade unit according to claim 1, wherein the plate part (16) is a glass plate.
21. A facade unit according to claim 1, wherein the plate part (16) is a laminated glass plate.
22. A facade unit according to claim 1, wherein the plate part (16) is an insulating glass pane.
23. A carrier semi-profile (18, 19; 34, 35) for a facade unit according to claim 1.
24. A facade comprising facade units according to claim 1.
Type: Application
Filed: Jan 5, 2006
Publication Date: Jun 19, 2008
Inventor: Julius Thurnher (Purkersdorf)
Application Number: 11/794,997
International Classification: E04C 2/54 (20060101); A46B 15/00 (20060101);