PANEL SIDING ASSEMBLY WITH SPACING AND POSITIONING ELEMENTS AND METHOD
A panel siding assembly adapted to be mounted to an outside surface of a wall in a manner to provide an air space between the siding assembly and the wall so that moist air in the air space is able to escape from the air space. The assembly comprises a plurality of laterally aligned panels having upper and lower panel edge portions and outside and inside surfaces. The panels are located at vertically spaced locations so that each pair of upper and lower adjacent panels are positioned so that an upper front surface portion of the lower panel of the pair is adjacent to a lower rear surface portion of the upper panel of the pair at a laterally extending juncture location. There is a plurality of spacing and locating devices which are positioned at spaced locations along the juncture location.
This application claims priority benefit of U.S. Ser. No. 60/883,134, filed Jan. 2, 2007.
BACKGROUND OF THE DISCLOSUREa) Field of the Disclosure
The present disclosure relates to a system, method, and spacing elements to provide open regions in wall structures to alleviate the problem of moisture accumulating in the wall structure. The disclosure also relates to the proper positioning of siding panels on an exterior wall of a structure.
b) Background Art
The problem toward which this invention is directed is that moisture will often collect within the wall structure of a home or other structure. Accordingly, there are various devices for creating vertical air spaces, which are between components of the wall structure and which open to outside air, so that the interior of the wall structure can dry out. Also, there are what are called “breather boards” which permit the water to permeate out through the breather board into an escape area that opens to outside air.
SUMMARY OF THE EMBODIMENTSThese relate to a panel siding assembly adapted to be mounted to an outside surface of wall in a manner to provide an air space between the siding assembly and the wall so that moist air in the airspace is able to escape from the air space.
There is a plurality of laterally aligned panels which are positioned adjacent to the outer wall surface in overlapping relationship. These panels are spaced from the outer wall surface by a plurality of spacing and locating devices that are positioned at space locations where the upper and lower edges of the panels are adjacent to one another. In one embodiment, the spacing elements are made in a manner to reduce heat transfer from the outer panels to the building structure.
The present disclosure is directed toward a panel siding assembly adapted to be mounted to an outside surface of a wall to provide an air space between the siding assembly and the wall so that the moist air in the air space is able to escape from the air space either the bottom or top (or both) of the siding layer.
This siding assembly comprises a plurality of laterally aligned panels having upper and lower panel edge portions and outer and inside surfaces. The panels are located at vertically spaced locations in a manner that each pair of upper and lower adjacent panels are positioned so that an upper front portion of the lower panel of the pair is adjacent to a lower rear portion of the upper panel of the pair at a laterally extending juncture location.
Then there is a plurality of spacing and locating devices which are positioned at spaced locations along the juncture locations. Each spacing and location device comprises a spacing element which is in bearing engagement with the outside surface of the wall to position the lower end portion of the upper panel of its related pair and a positioning portion which positions the upper portion of the lower panel of its related pair.
To describe these components in more detail, with reference to
The embodiments of the present invention relate to spacing and positioning devices 18 also called elements. For convenience, the several embodiments of the spacing and positioning elements or devices 18 will simply be referred to as “spacing elements”. Such spacing element 18 of a first embodiment is shown in
It will be noted that each of the siding planks 16 is tapered in its thickness in an upward direction so that it is thicker at the bottom and thinner at the top. When the first plank 16′ is placed against main wall structure 10 in the method of the prior art, there are two workmen near opposite ends of the plank 16′ who will hold the plank level, and then nail it into place, this being followed by nailing along the length of that same plank 16′. Then the next plank 16′ is positioned against the wall 10 at a higher location so that its bottom edge portion overlaps the upper edge portion of the lower plank 16′. Again, the two workmen have to make sure the plank 16′ is level.
Then the nails 17 are driven, as shown in
With this prior art method having been described, we will now turn our attention back to the spacing elements 18 of the first embodiment. Reference is first made to
To discuss the pattern of how the spacing elements 18 may be deployed, reference is made to
One method of positioning the spacing elements 18 would be to have their uppermost edges aligned with a reference line 28 and then fastened to the wall structure 20 by nails. Of course, alternate fastening methods, such as screws, bolts or adhesives could also be utilized. The reference line could be a chalk-line snapped along the outer portion of the wall structure, or could possibly be a laser line from a laser level. Of course, those of ordinary skill in the art would know how to align the spacing elements 18 properly along the wall structure 12.
To describe how the spacing elements 18 can be used in nailing the siding plank 16 in place, reference is first made to
The next upper set of spacing elements 18 would then be placed at laterally spaced locations over the upper edges of the lowermost plank 16′. This could be done either before this first plank 16′ is put into place or after it has been nailed into place.
Then the next plank 16′ is put into place above the lowermost plank 16′ and it is nailed in the manner shown in
A second embodiment is shown in
This second embodiment differs from the first embodiment in that the finger member 22a is extended further downwardly and at its lower end it has a forward and horizontally extending flat positioning and support member 30a having an upper positioning support surface 32a which is at a vertical location which is the same as that of the lower surface 33a of the adjacent siding plank 16a which is to be positioned immediately above the lower adjacent plank 16a.
Thus, with the several spacing and positioning members 18a in place along the same horizontal row, the two workmen could put the next plank 16a in place with proper horizontal alignment, and thus minimize the need for using a level instrument or tape or the like to properly position the plank. As another benefit, it would be possible for a single workman to lift the plank and put it into place properly aligned.
A third embodiment of the disclosure is shown in
This third embodiment of
An advantage of this third embodiment is that the plank 16b could be put in place prior to nailing, and would be more reliably retained in its installed position while the nailing of the lower part of plank 16b takes place.
A fourth embodiment of the present disclosure is shown in
This fourth embodiment is arranged for being used with planks 16c made with a composite material, which could be made of various ingredients, including possibly cement or cement-like ingredients. Such composite siding materials are common in the art. As shown herein, there is no taper in the planks 16c. Also, since the composite material does not expand in the presence of moisture, there is no requirement for an expansion gap 19 for the fiber cement lap siding. In
This positioning section 40c has an upper horizontal rear portion 42c that is extending forwardly from an upper edge of the body portion 38c. At the forward edge of the member 42c there is a downwardly extending vertically aligned connecting member 44c that is connected to and extends downwardly from the forward edge of the member 42c. At the lower edge of the member 44c there is a forward horizontally aligned positioning member 46c, and at the forward edge of the member 46c there is a vertically upwardly extending retaining member 48c. The body 38c and the components 42c, 44c, 46c and 48c can be formed as one integral piece, and could be made, for example, as a plastic member possibly formed by a process including injection molding.
In the operating position of
To describe now the manner in which the fourth embodiment is utilized, prior to positioning the lowermost plank member 16c′, several of the spacing members 18c are mounted to the upper edge portion 36c of the plank 16c as shown in
The spacing members 18c may also be manufactured in a tape or string application with predetermined intervals assigned to the stud layout for faster installation.
This fifth embodiment is similar in some respects to the fourth embodiment and it has the two positioning members 42d and 44d. However, the horizontally extending member 46c, and the upwardly extending retaining member 48c, have been eliminated. This fifth embodiment could be used in various situations. For example, in this fifth embodiment there is no portion of the spacing element which is visible from the outside.
A sixth embodiment of the present disclosure will now be described with reference to
The basic configuration of this embodiment is similar to the first embodiment, as shown in
First, the lower downwardly extending positioning portion 24e has a lowermost surface 60e which, instead of being substantially horizontally aligned, is formed as a forwardly and upwardly facing slanted surface 60e having a lower rear edge 62e and an upper front edge 64e. Thus, the lower positioning portion 24e has a wedge shape and is able to have its lower rear edge 62e enter into an area between a rear portion of the panel and the upper portion of a plank, so that as the spacing element 18e is pushed downwardly, the slanted surface 60e has a wedging action which pushes the upper edge of the plank forwardly from the back panels.
The spacing element or device 18e of this sixth embodiment also comprises a deflectable locating member 66e which has a rear end connecting location 68e where it connects to a forward surface 70e of the lower positioning portion 24e. The deflectable locating member 66e extends forwardly with a moderate upward slant.
This deflecting locating member 66e functions in a manner that when the spacing element 18e is pushed downwardly to engage the upper edge of the plank, first the plank is deflected forwardly, and then with further downward travel of the spacing element 18e, the upper edge of the plank engages the deflectable locating member 66e. The member 66e is sufficiently stiff so that it will moderately resist a further downward pushing force, and the person who is inserting the spacing element 18e will feel this resistance which will be a signal to that person that the positioning element 18e is at the proper elevation to form the gap, as shown in
Also, the forward surface 72e of the upper portion of the spacing element 18e has a slight downward and forward slant which is a very moderate deviation from a vertical plane so that the surface 72e would be at substantially the same slant as the upper rear surface portion of the plank that is being installed.
Dimension a 2¼″
Dimension b 1½″
Dimension c ⅜″
Dimension d ½″
Dimension e ¼″
Dimension f ⅜″
Dimension g ⅜″
Dimension h ⅜″
Obviously, each of these dimensions could be selectively increased or decreased, depending upon a variety of considerations. For example, the dimension “h” which is the depth of the thickness dimension of the lower positioning portion end 24e could be modified depending on the desired depth of the spacing. Also, the relative dimensions could be modified, so that the vertical dimension, the lateral dimension and the forward to rearward thickness dimension could be in different sizes and ratios of dimensions. In general, any one of these dimensions or the ratios of any of these dimensions could be increased by 20%, 50%, 100%, 200%, 300%, 400%, 500%, or greater depending upon various circumstances, or decreased by 90%, 80%, 70%, 60%, 50%, 40%, 30%, 20% or less. These same dimensions and dimension ranges could also apply to the other embodiments.
Reference will now be made to
Each plank 82f comprises a main plank portion 84f which in cross sections has a rectangular configuration. Each plank 84f has a pair of oppositely positioned side edges. One side has a back laterally extending edge extension 86f which forms with the main body portion 84f an adjacent front edge recess 88f, and at the opposite end there is a front edge extension 90f having an adjacent rear recess 92f.
It can be seen that in their erected operating position, each forward edge extension 90f of one plank fits into a front recess 88f of an adjacent plank. In like manner, the back edge extension 86f fits into a recess 92f in overlapping relationship.
The seventh embodiment comprises a spacing element 94f which comprises a main body portion 96f which has a configuration of a rectangular prism having a forward surface 98f and a rear surface 100f.
Each spacing element 94f also comprises a positioning member 102f which is shown somewhat schematically as having a planar configuration. Each positioning member 102f comprises a rear edge portion 104f which attaches to the forward surface 98f of the main body portion 96f, and a forward edge portion 106f which extends into the space which is formed by a surface 108f of a recess 88f and an adjacent surface 110f of an adjacent back edge extension 86f. Thus, the positioning member 102f is retained between these surfaces 110f and 92f. Other configurations of the positioning member 102f could be used.
Reference is now made to
In
In the configuration of
To alleviate this, a change was made to that embodiment, and this is shown in
In
A ninth embodiment of the present invention will now be described with reference to
In recent years, there has been a growing concern of the problem of protecting homes from brush fires and other fire hazards. As a result, many building envelopes are moving toward exterior fire barriers for protection against such structure fires, and fire resistant sidings and non-combustible sidings are already in the market. However, in some cases, the sidings transfer excessive heat to the structure. This results in the combustion of the subsiding components, and then leads to the structure fire itself. This ninth embodiment is designed to reduce heat transfer from the siding to the subsiding, which would delay combustion of the subsiding.
Components of this ninth embodiment which are the same as, or similar to, components of earlier components will be given like-numerical designations, with an “h” suffix distinguishing those of the present embodiment. Thus, with reference to
In accordance with some of the fundamental goals of the embodiments of the invention, the spacing elements 18h perform their spacing and positioning functions. However, beyond this the spacing elements are designed to reduce heat transfer from the siding to the subsiding so that this would delay combustion of the subsiding.
More specifically, in addition to providing the dead-air space which itself reduces the heat transfer, this ninth embodiment reduces direct contact of much of the structure of the spacing elements with the panels and the subsiding and further assists circulation of air by means of through openings.
To describe the spacing elements 18h, reference is first made to
Then there is a fourth flat flange 130h which functions as a positioning member 130h, and this is also connected to the rectangular center portion at its juncture location 132.
To form this pre-fold configuration of the spacing member 18h into its operating configuration, the three support flanges are bent 90° in one direction about their respective juncture locations 128h to the configuration shown in
This spacing element 118h can be made from a corrosion resistant metal. Alternatively, it could possibly be manufactured from materials such as fire-treated products or non-combustible materials with a high melting temperature. Obviously, the manufacture of this spacing member 18h from its pre-fold condition could possibly be accomplished in other ways. Also, the size and relative dimensions of these spacing elements 18h could, of course, vary substantially, depending upon the characteristics of the structure with which these are used and other factors.
To describe now the manner in which the siding panels of this ninth embodiment are applied to the wall structure 10h, reference is made to
Various modifications could be made to these embodiments within the broader teachings of the present invention.
While the embodiments of the present invention are illustrated by description of several embodiments and while the illustrative embodiments are described in detail, it is not the intention of the applicants to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications within the scope of the appended claims will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and methods, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of applicants' general concept.
Claims
1. A panel siding assembly adapted to be mounted to an outside surface of a wall in a manner to provide an air space between the siding assembly and the wall so that moist air in the air space is able to escape from the air space, said assembly comprising:
- a) a plurality of laterally aligned panels having upper and lower panel edge portions and outside and inside surfaces, said panels being located at vertically spaced locations in a manner that each pair of upper and lower adjacent panels are positioned so that an upper front surface portion of the lower panel of the pair is adjacent to a lower rear surface portion of the upper panel of the pair at a laterally extending juncture location; and
- b) a plurality of spacing and locating devices which are positioned at spaced locations along the juncture location, each spacing and locating device comprising a spacing portion which has bearing engagement with the outside surface of the wall to space at least one of the panel from the outside surface of the wall and a positioning portion to locate relative vertical location of the device with at least one of the panels of an adjacent pair of panels or relative location of two adjacent panels to each other.
2. The panel siding assembly as recited in claim 1, wherein the positioning portion of at least some of the devices comprises a downwardly facing recess to position an upper portion of a lower panel of its related pair.
3. The assembly as recited in claim 2, wherein there is a retaining member extending downwardly from a location adjacent to said recess.
4. The assembly as recited in claim 3, wherein said retaining member also comprises a support portion which has an upwardly facing support surface to provide support for an adjacent panel.
5. The assembly as recited in claim 1, wherein said positioning portion comprises an upwardly extending retaining member that provides an upwardly facing slot to position a lower end portion of an adjacent panel.
6. The assembly as recited in claim 1, wherein there is at least one spacing and locating device which is positioned in bearing relationship to an adjacent wall portion and has a downwardly facing retaining member to retain an upper end of an adjustable panel, and said upper end of the panel has a fastener extending through the panel and through the spacing and retaining member to extend into the wall so that the upper end of the panel is attached to the wall.
7. The assembly as recited in claim 6, wherein there is a spacing portion which has a downwardly facing slanted surface which has a narrow lower end portion to be able to become moved into a space between the spacing member and the wall to facilitate positioning of the spacing member.
8. The assembly as recited in claim 1, wherein said spacing and locating device comprises a downwardly extending slot-like opening to receive an upper end portion of a lower panel, and there is a yielding stop-member capable of engaging an upper end portion of the lower panel to position it at a lower location to provide a gap above the panel, and said positioning member is able to yield if there is later expansion of the panel.
9. The assembly as recited in claim 1, wherein at least some of said spacing and locating devices comprises a spacing and locating device designed to minimize heat transfer through the device to reduce probability of a fire or the like damaging a structure, said heat resistant device comprising a spacing section, a spacing element having side portions extending from the spacing element to the wall, with at least some of said side portions having extending thin spacing portions which have a small thickness dimension and a small edge contact region with the outer surface of the wall.
10. The combination as recited in claim 9, wherein said devices of claim 9 comprises a central member which is generally aligned with, and spaced from the outer surface of the wall, and has on at least two of its side edges outwardly extending flanges having outer edge portions which are in contact with the outer surface of the wall structure.
11. The assembly as recited in claim 10, wherein said device has its surface areas with through-openings comprising at least about one half of the total area so that air could circulate through the air space of the assembly.
12. A method of mounting a plurality of panels to an outside surface of a wall in a manner to provide a panel siding assembly with an air space between the siding assembly and the wall so that moist air in the air space is able to escape from the air space, said method comprising:
- a) providing a plurality of laterally aligned panels having upper and lower panel edge portions and outside and inside surfaces, and placing said panels sequentially at vertically spaced locations at a location spaced from said outside wall surface in a manner that each pair of upper and lower adjacent panels are positioned so that an upper front surface portion of the lower panel of the pair is adjacent to a lower rear surface portion of the upper panel of the pair at a laterally extending juncture location; and
- b) providing a plurality of spacing and locating devices and positioning these at spaced locations along the juncture locations of the panels, with each spacing and locating device comprising a spacing portion which is in bearing engagement with the outside surface of the wall to position the lower end portion of the upper panel of its related pair and a positioning portion which locates relative positions between some of the two panels and the device.
13. The method as recited in claim 12, wherein the positioning portion of at least some of the spacing and locating devices comprises a downwardly facing recess and an upper portion of a lower panel of its related pair is inserted in the recess.
14. The method as recited in claim 13, wherein the positioning portion comprises a retaining member extending downwardly from a location adjacent to said recess, and an upper edge portion of the panel is inserted to be adjacent to this retaining member.
15. The method as recited in claim 14, said positioning portion comprises a support portion which has an upwardly facing support to provide support for an adjacent panel surface, and utilizing said support surface to support a lower end portion of the related panel.
16. The method as recited in claim 12, further comprising positioning an upwardly extending retaining member to define with another member of the positioning portion an upwardly facing slot and positioning a lower end portion of an adjacent panel in the slot.
17. The method as recited in claim 12, comprising at least one spacing and locating device which is positioned in bearing relationship to an adjacent wall portion and has a downwardly facing retaining member to retain an upper end of an adjustable panel, and said upper end of the panel has a fastener extending through the panel and through the spacing and retaining member to extend into the wall so that the upper end of the panel is attached to the wall.
18. A spacing and locating device adapted for use in mounting panels to an outside surface of a wall in a manner to provide an air space between the siding assembly and the wall so that moist air in the air space is able to escape from the air space, where the assembly comprises: said spacing and positioning device comprising;
- a) a plurality of laterally aligned panels having upper and lower panel edge portions and outside and inside surfaces,
- b) said panels being located at vertically spaced locations in a manner that each pair of upper and lower adjacent panels are positioned so that an upper front surface portion of the lower panel of the pair is adjacent to a lower rear surface portion of the upper panel of the pair at a laterally extending juncture location;
- a) said spacing and positioning device being adapted to be used as one a plurality of said spacing and locating devices which are positioned at spaced locations along the juncture locations of the panels;
- b) each spacing and locating device comprising a spacing element which is in bearing engagement with the outside surface of the wall to space at least one of the panel from the outside surface of the wall and a positioning portion to locate relative vertical location of the device with at least one of the panels of an adjacent pair of panels or relative location of two adjacent panels to each other.
20. The spacing and locating device as recited in claim 18, wherein said spacing and locating device comprises a spacing and locating device designed to minimize heat transfer through the device to reduce probability of a fire or the like damaging a structure, said heat resistant device comprising a spacing section, with spacing elements which are extending from said panel as said side portions, said spacing elements comprising thin spacing portions which have a small thickness dimension and a small edge contact region with the outer surface of the wall to limit heat transfer.
Type: Application
Filed: Jan 2, 2008
Publication Date: Jul 3, 2008
Inventor: Matthew Weiss (Chehalis, WA)
Application Number: 11/968,615
International Classification: E04F 13/08 (20060101);