Vane Pump
A vane pump that is provided with, inside a case, a cam ring, a rotor that is disposed inside this cam ring so as to be freely rotatable, a plurality of vanes that is accommodated in each of a plurality of vane grooves that is radially formed in this rotor and slides along the cam surface of the cam ring accompanying the rotation of the rotor, and a front combination side plate and a rear combination side plate that are disposed on opposite sides of the rotor and the vanes. In the vane pump, the front combination side plate is a combination side plate formed by a first front plate and a second front plate, the rear combination side plate is a combination side plate formed by a first rear plate and a second rear plate, and the front combination side plate and the rear combination side plate have an identical rigidity and are symmetrically disposed with respect to the rotor.
The present invention relates to a vane pump that has a pair of side plates, each side plate being disposed on opposite sides of a rotor.
BACKGROUND ARTPumps that generate a fluid pressure include, for example, trochoidal pumps, gear pumps, and piston pumps. A vane pump, which is known as one mode of such a pump, is used, for example, as a pump for supplying a pressurized fluid to the power steering apparatus of an automobile. Generally, this vane pump includes a cam ring that has an elliptical through hole formed therein. In addition, a rotor that is rotated due to a drive shaft is accommodated inside the cam ring. A plurality of radially disposed vane grooves is provided in this rotor, and a vane is accommodated in each of the vane grooves so as to be able to slide.
When the rotor rotates, the vanes are urged in a radial direction by, for example, centrifugal force, and rotate along with the rotor while in contact with the cam surface on the inner circumference of the cam ring. When the rotor and the vanes rotate in this manner, the volume of the working chamber changes, this working chamber being defined by adjacent vanes and the cam surface on the inner circumference of the cam ring. Thus, the intake, pressurization, and discharge of the fluid can be carried out by using this change in volume.
In addition, in such a vane pump, side plates that form a portion of the working chamber may be disposed on opposite sides the rotor and the vanes. In order to generate a high pressure by using a vane pump of this type, it is important to reduce and maintain the gaps between the rotor and vanes and these side plates (referred to as “side clearance”). Thus, various technologies have been proposed that have the object of reducing and maintaining this side clearance.
For example, in Patent Document 1 the following technology has been proposed. According to Patent Document 1, in a vane pump that is provided with a movable side plate on one side, a pressurized fluid having a pressure Pout that is discharged from the working chamber is caused to flow, at the pump intake section, into the vane back pressure chambers that are provided at the bottom of each vane groove. The pressurized fluid having this pressure Pout is further pressurized to a pressure Pv when each of the vanes in the pump discharge section is pressed against the inner circumferential surface of the cam ring. Subsequently, the pressurized fluid having this pressure Pv flows into a back pressure chamber that is formed by the movable side plate. In this vane pump, because the pressure Pv is larger than the pressure Pout, the movable side plate is urged from the back pressure chamber side toward the side of the rotor and the vanes. As a result, it is possible to reduce and maintain the side clearances.
[Patent Document 1] Japanese Patent Application Publication No. 6-207587
DISCLOSURE OF THE INVENTION [Problems to be Solved by the Invention]In a typical vane pump, including the one described above, frequently the shape of a back pressure chamber is determined by taking into consideration the ease of manufacturing. Thus, side clearances may be comparatively wide because the effect of urging a movable side plate becomes insufficient. This is because the pumping capacity is established in the case in which this pump is designed for high viscosity fluids or in the case in which a certain amount of bending in the side plate is permitted because the pump is designed for low pressure use. However, when a low viscosity fluid such as light oil is pressurized in such a vane pump so as to try to attain a high pressure, the movable side plate becomes bent and much of the fluid leaks. Thus, a highly pressurized fluid cannot be delivered under pressure by this pump. In addition, in such a pump, a stationary side plate may be deformed due to the pressure inside the pump during the operation of the pump. When the side clearances increase due to this deformation, the amount of leakage of the pressurized fluid increases. Thus, similarly, the pump cannot supply a fluid that has been highly pressurized.
In consideration of the problems described above, it is an object of the present invention to provide a vane pump that can advantageously maintain side clearances by suppressing to a minimum the bending of the side plates when assembled and suppressing to a minimum the deformation of the side plates even during the operation of the pump.
[Means to Solve the Problems]The vane pump according to the present invention is provided, inside a case, with a cam ring, a rotor that is disposed inside the cam ring so as to be freely rotatable, a plurality of vanes that is accommodated in a plurality of vane grooves that is radially formed in the rotor and slides along the cam surface of the cam ring accompanying the rotation of the rotor, and side plates that are disposed on opposite sides of the rotor and the vanes, and is characterized in that the side plates have an identical rigidity and are disposed symmetrically with respect to the rotor.
According to the present invention, the side plates that are fastened to opposite side surfaces of the rotor and the vanes have a symmetrical structure that encloses the rotor. Thus, minute deformations in proximity to the axial center that occur when fastened by bolts to the side surface of the cam ring and deformations that are caused by pressure inside the pump become symmetrical because the rotor is enclosed between side plates. Because the symmetry between the side plates can be ensured in this manner, it is possible to maintain a pressure distribution of the pressurized fluid that is applied to opposite side surfaces of the rotor and the vanes to be symmetrical. Therefore, it is possible to suppress advantageously the deformation of the rotor and the vanes, and it is possible to suppress scorching due to a high surface pressure state that is produced by the rotor and the vanes coming into contact with the side plates.
In addition, in the present invention, each of combination side plates may be formed by identical materials and by identical shapes. Thereby, it is possible to further increase the symmetry between a pair of first plates that is deformed due to the pressure inside the pump.
In addition, in the present invention, the side plates may be a combination side plate made by a first plate and a second plate, and a back pressure chamber into which the pressurized fluid is caused to flow may be provided between the first plate and the second plate. Thereby, it is possible to separately manufacture the combination side plates as two parts, the first plate and the second plate, and thus it is possible to manufacture the side plates that form the back pressure chamber simply and inexpensively.
In addition, the vane pump according to the present invention is provided, in a case, with a cam ring, a rotor that is disposed inside the cam ring so as to be freely rotatable, a plurality of vanes that is accommodated in a plurality of vane grooves that is radially disposed in the rotor and slides along the cam surface of the cam ring accompanying the rotation of the rotor, and side plates that are disposed on opposite sides of the rotor and the vanes, characterized in that a bolt is inserted into a center hole in at least one of the side plates.
According to the present invention, it is possible to apply a compression force on the first plate by tightening a linking bolt that fastens the first plate and the second plate. Thereby, it is possible to increase the rigidity of the first plate, and thus it is possible to suppress the deformation of the first plate that is due to the pressure inside the pump. Thereby, because an excess side clearance is not necessary in order to prevent scorching between the rotor, the vanes, and the first plate, it is possible to reduce the side clearance further.
In addition, in the present invention, each of the side plates may be a linked combination side plate in which a first plate and a second plate are held together by a linking bolt, the linking bolt is inserted into a center hole in the second plate, and fastened in an internal thread that is formed in a center hole in the first plate. Thereby, it is possible to increase the rigidity of the center hole vicinity of the first plate.
In addition, in the present invention, the linking bolt may be a hollow bolt. Thereby, interference between the linking bolt and the drive shaft that is coupled with the rotor can be avoided, and it is possible thereby to dispose the combination side plate in the vane pump.
In addition, in the present invention, a back pressure chamber into which pressurized fluid is caused to flow may be provided between the first plate and the second plate. Thereby, because it is possible to separately manufacture the side plates as two parts, the first plate and the second plate, it is possible to manufacture the side plates that form the back pressure chamber easily and inexpensively.
In addition, in the present invention, the linked combination side plates and the cam ring may be fastened by fastening bolts that are disposed in the outer circumferential portion thereof, and a compression force may be applied in advance to the center hole vicinity of the first plate by tightening the linking bolt. In this manner, when the linked combination side plates are fastened by bolts at the outer circumferential vicinity of the cam ring, the center hole vicinity of the first plate is deformed towards the rotor side due to the influence of the fastening force. By using this structure, by tightening the linking bolt, a compression force that is in a direction opposite to the direction of the deformation in the center hole vicinity of the first plate can be applied in advance before deformation, and thus it is possible to suppress the deformation of the first plate.
In addition, in the present invention, both of the side plates may be linked combination side plates. In the case in which both of the side plates are linked combination side plates, these side plates have a symmetrical structure that encloses the rotor. Thus, it is possible to maintain the symmetry of the pressure distribution of the fluid that is applied to the opposite side surfaces of the rotor and the vanes.
In addition, in the present invention, one of the side plates may be the linked combination side plate, and the other may be the combination side plate. In this case, including the linked combination side plate, by tightening the linking bolt in advance by an amount of tightening that allows for the deformation of the other combination side plate, it is possible to ensure the symmetry of the distribution of the fluid pressure that is applied to opposite sides of the rotor and the vanes. Thereby, it is possible to suppress advantageously the deformation of the rotor and the vanes, and it is possible to suppress scorching due to a high surface pressure state that is produced by the rotor and the vanes coming into contact with each of the first plates.
In addition, in the present invention, one of the side plates may be a linked combination side plate, and the other may be a movable side plate that freely slides in an axial direction. In this case, furthermore, it is possible to set the deflection of the flatness of the contact face of this movable side plate with the rotor and the vanes.
In addition, in the present invention, one of the side plates may be the movable combination side plate that freely slides in an axial direction, and the other may be the combination side plate. Due to this structure, similar to the linked combination side plate, this movable combination side plate can suppress the deformation of the first plate by increasing the rigidity in proximity to a shaft center. Furthermore, it is possible to set the deflection of the flatness of the contact face of this movable combination side plate with the rotor and the vanes.
In addition, in the present invention, one of the side plates may be the movable combination side plate that freely slides in an axial direction, and the other may be the linked combination side plate. In this case, furthermore, because it is possible to set the amount of tightening of the linking bolt 9 on the combination side plate side, there is a high degree of freedom to change the rigidity.
In addition, in the present invention, one of the side plates may be the movable combination side plate that freely slides in an axial direction, and the other may be the movable side plate. In this case, furthermore, it is possible to set the deflection of the flatness of the contact face with the rotor and the vanes.
In addition, in the present invention, one of the side plates may be the movable combination side plate the freely slides in an axial direction. In this case, furthermore, because these side plates have a symmetrical structure that encloses the rotor, it is possible to maintain the symmetry of the pressure distribution of the fluid that is applied to the opposite side surfaces of the rotor and the vanes.
[Effects of the Invention]According to the present invention, it is possible to provide a vane pump that can suppress to a minimum the bending of the side plates during assembly, can suppress to a minimum the deformation of the side plates even during the operation of the pump, and can maintain the side clearances advantageously.
Below, best modes of carrying out the present invention will be explained.
FIRST EMBODIMENTIn
In this structure, when the drive shaft 21 is rotated, the volume of the working chamber 23 expands and contracts accompanying this rotation. Thus, during a volume expanding step of the working chamber 23, a suction force is generated accompanying the expansion of the volume, and the working chamber 23 draws the fluid from the outside portion through the intake port 24 that is formed in a side plate. As the rotation of the drive shaft 21 advances, among the vanes 20 that form the working chamber 23, the vane 20 that is disposed toward the back with respect to the direction of the rotation passes by the intake port 24 and the working chamber 23 become a closed space. Then, as the rotation of the drive shaft 21 advances further, the working chamber 23 reaches a volume contraction step, and the fluid is pressurized accompanying the contraction of the volume. Among the vanes 20 that form the working chamber 23, when the vane 20 that is disposed toward the front with respect to the direction of rotation passes by the discharge port 25, the fluid, which has become highly pressurized, is discharged from the discharge port 25 to the outside portion.
In relation to this, as shown in
By using the symmetric structure that has been described above, the minute deformations of the center hole vicinities 26 of the front combined side plate 3a and the rear combination side plate 7a that occur when the they are fastened to the side surface of the cam ring 18 by the fastening bolts 17 and the deformations that are caused by the pressure inside the pump become symmetric as the rotor is enclosed by both of the combined side plates. By ensuring the symmetry of the deformations between each of the combined side plates in this manner, the symmetry of the distribution of the fluid pressure that is applied to the opposite side surfaces of the rotor 19 and the vanes 20 can be ensured. Therefore, it is possible to suppress advantageously the deformation of the rotor 19 and the vanes 20, and it is possible to suppress scorching due to a high surface pressure state that is produced by the rotor 19 and the vanes 20 coming into contact with the combination side plates. In addition, because these combined side plates are formed so as to have identical shapes and identical rigidity by using the identical members, it is possible to increase further the symmetry of the front combination side plate 3a and the rear combination side plate 7a that have been deformed due to the pressure inside the pump and the like.
In addition, in the present embodiment, a stepped through hole is formed in the inner circumferential surface in the second front plate 2a. A front back pressure chamber 4 is formed by the cylindrical space that is defined by the step of this inner circumferential surface and the wall surface on the second front plate 2a side of the first front plate 1a. Similarly, a stepped through hole is also formed in the second rear plate 6a, and a cylindrical rear back pressure chamber 8 is thereby formed. The front back pressure chamber 4 and the rear back pressure chamber 8 communicate, via communication ducts (not illustrated), with each of the discharge ports 25 that are shown in
Because the back pressure chambers 4 and 8 are formed in the manner described above, these combination side plates can each be manufactured separately as two parts, the first front plate 1a and the second front plate 2a, and the first rear plate 5a and the second rear plate 6a, respectively. Thus, it is possible to manufacture the side plates that form the back pressure chambers easily and inexpensively.
SECOND EMBODIMENTIn relation to this, when the front combination side plate 3b and the rear combination side plate 7b are fastened by the fastening bolts 17 to the side surfaces of the cam ring 18, in the case in which there is no linking bolt 9, the center hole vicinities 26 of the first front plate 1b and the first rear plate 5b may each deform toward the rotor 19 side, similar to the deformation that is shown in
However, in the present embodiment, as shown in
In addition, similar to the first embodiment, because the front combination side plate 3b and the rear combination side plate 7b that enclose the rotor 19 have a symmetrical structure, the present embodiment can also ensure a symmetrical distribution of the fluid pressure that is applied to opposite side surfaces of the rotor 19 and the vanes 20, and it can prevent thereby scorching of the rotor. In addition, similar to the first embodiment, because the first front side plate 3b can be separated into two members, the first front plate 1b and the second front plate 2b, the parts manufacturing for forming the front back pressure chamber 4 is simple. The first rear side plate 7b is identical in this respect. Thus, the parts manufacturing is inexpensive and suitable for mass production. Note that similar to the first embodiment, the front combination side plate 3b and the rear combination side plate 7b may be identical members and have identical rigidity. In addition, according to the structure of the vane pump, the linking bolts 9 that are used need not be hollow, and may be any suitable bolt.
THIRD EMBODIMENTThe pressurized portion that is shown in
Even if only one side plate is a front combination side plate 3b that is fastened together by a linking bolt 9, as in this pressurized portion, similar to the embodiment 2, for a deformation such as that shown in
In addition, in the pressurized portion that is shown in
In the case of this pressurized unit, the deformation of the first front plate 1b, similar to the deformation that is shown in
The pressurized portion that is shown in
In the case of this pressurized portion as well, similar to the pressurized portion in
In addition, the pressurized portion that is shown in
In addition, the pressurized portion that is shown in
In addition, the pressurized portion that is shown in
According to these embodiments, it is possible to realize a vane pump that can suppress to a minimum the bending of the side plates during installation, that can suppress to a minimum the deformation of the side plates even during the operation of the pump, and that can advantageously maintain side clearances.
While the preferred embodiments of the present invention have been explained above in detail, the present invention is not limited by these particular embodiments, and various modifications and changes are possible that are within the scope of the present invention that is recited within the claims.
Claims
1. A vane pump comprising, inside a case, a cam ring, a rotor that is disposed inside the cam ring so as to be freely rotatable, a plurality of vanes that is accommodated in each of a plurality of vane grooves that is radially formed in the rotor and slides along a cam surface of the cam ring accompanying the rotation of the rotor, and side plates that are disposed on opposite sides of the rotor and the vanes, wherein:
- the side plates have an identical rigidity and are disposed symmetrically with respect to the rotor.
2. The vane pump according to claim 1, wherein each of the side plates are formed by identical members and by identical shapes.
3. The vane pump according to claim 1, wherein each of the side plates is a combined side plate comprising a first plate and a second plate and has a back pressure chamber into which a pressurized fluid is caused to flow between the first plate and the second plate.
4. A vane pump comprising, inside a case, a cam ring, a rotor that is disposed inside the cam ring so as to be freely rotatable, a plurality of vanes that is accommodated in each of a plurality of vane grooves that is radially formed in the rotor and slides along the cam surface of the cam ring accompanying the rotation of the rotor, and side plates that are disposed on the opposite sides of the rotor and the vanes, wherein:
- a bolt is inserted into a center hole of at least one of the side plates.
5. The vane pump according to claim 4, wherein each of the side plates is a linked combination side plate in which a first plate and a second plate are held together by a linking bolt, and the linking bolt is inserted into a center hole of the second plate and fastened in an internal thread that is formed in a center hole of the first plate.
6. The vane pump according to claim 5, wherein the linking bolt is a hollow bolt.
7. The vane pump according to claim 5, wherein a back pressure chamber into which a pressurized fluid is caused to flow is provided between the first plate and the second plate.
8. The vane pump according to claim 5, wherein the linked combination side plate and the cam ring are fastened by a fastening bolt that is disposed on the outer circumference portion thereof, and a compressing force is applied in advance to a center hole vicinity of the first plate by tightening the linking bolt.
9. The vane pump according to claim 5, wherein both of the side plates are the linked combination side plates.
10. The vane pump according to claim 5, wherein one of the side plates is the linked combination side plate, and the other is the combination side plate.
11. The vane pump according to claim 5, wherein one of the side plates is the linked combination side plate, and the other is a movable side plate that freely slides in an axial direction.
12. The vane pump according to claim 5, wherein one of the side plates is a movable combination side plate that freely slides in an axial direction, and the other is the combination side plate.
13. The vane pump according to claim 5, wherein one of the side plates is the movable combination side plate that freely slides in an axial direction, and the other is the linked combination side plate.
14. The vane pump according to claim 5, wherein one of the side plates is the movable combination side plate that freely slides in an axial direction, and the other is the movable side plate.
15. The vane pump according to claim 5, wherein one of the side plates is a movable combination side plate that freely slides in an axial direction.
Type: Application
Filed: Mar 6, 2006
Publication Date: Jul 3, 2008
Inventor: Yoshikazu Ishii (Aichi-ken)
Application Number: 11/885,783
International Classification: F04C 2/344 (20060101); F04C 15/00 (20060101);