Waste oil burning system

Abstract

A waste oil burning system having a burner and a heat exchanger for preheating atomizing air before the atomizing air is supplied to the nozzle. The burner includes a fuel conduit for supplying waste oil to the burner and an air supply line for supplying atomizing air to the burner. The burner has a nozzle which atomizes the waste oil by mixing the waste oil with the air from the air supply line. The nozzle sprays the atomized waste oil into a combustion zone where the atomized waste oil is combusted. The heat exchanger is positioned in the combustion zone, so that energy produced from the combustion of the waste oil preheats the air supplied through the air supply line before the air is mixed with the waste oil.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates to the field of waste oil burning systems. More specifically, the present invention comprises a waste oil burning system having a preheated atomizing air feed.

2. Description of the Related Art

Combustion is one of the preferred methods of disposing of waste oils such as used engine oils, cooking oils, cutting oils, gear oils, hydraulic oils, and other difficult to burn liquids, such as glycerin and antifreeze. Waste oils do not burn cleanly or efficiently if the oil is not properly atomized. To improve efficiency, many facilities that burn waste oil preheat the oil. Preheating the oil lowers the viscosity of the oil so that it may be more readily atomized when mixed with air (such as when sprayed through an atomizing nozzle).

There are many disadvantages to preheating waste oils, however. First, the energy to preheat waste oils can be costly. Also, even the most controlled preheating processes can cause acceleration of chemical reactions within the waste oils which result in formation of deposits on heating surfaces. The fouling of the heating surfaces results in heating inefficiencies, requiring the preheater to be regularly cleaned and maintained. Furthermore, some of the deposits may break free of the heating surface only to foul other parts of the burner, including the nozzle and combustion chamber.

Accordingly, it would be desirable to have a waste oil burning system which is not costly to operate and avoids the problems associated with the preheating of waste oils.

BRIEF SUMMARY OF THE INVENTION

The present invention comprises a waste oil burning system having a burner and a heat exchanger for preheating atomizing air before the atomizing air is supplied to the nozzle. The burner includes a fuel conduit for supplying waste oil to the burner and an air supply line for supplying atomizing air to the burner. The burner has a nozzle which atomizes the waste oil by mixing the waste oil with the air from the air supply line. The nozzle sprays the atomized waste oil into a combustion zone where the atomized waste oil is burned. An air-to-liquid type heat exchanger is positioned in the combustion zone, so that energy produced from the combustion of the waste oil preheats the air supplied through the air supply line before the air is mixed with the waste oil.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

FIG. 1 is a schematic, showing the present invention.

FIG. 2 is a schematic, showing the present invention.

FIG. 3 is a schematic, showing the present invention.

REFERENCE NUMERALS IN THE DRAWINGS

10	storage vessel	12	waste oil pump
14	waste oil supply line	16	burner
18	storage vessel	20	fuel pump
22	fuel supply line	24	combustion zone
26	air supply line	28	air compressor
30	fuel conduit	32	nozzle
34	heat exchanger	36	flame
38	waste oil burning system	40	waste oil solenoid
42	fuel solenoid	44	fuel solenoid
46	switch	48	timer
50	switch	52	timer

DETAILED DESCRIPTION OF THE INVENTION

The present invention, waste oil burning system 38 is illustrated in FIG. 1. Waste oil burning system 38 may be used to burn various waste oils, including most No. 4 specification oils. No. 4 specification oils generally include heavy distillate and blends of distillate and residual fuel oils, typically having a carbon chain length of 12 to 70 atoms. Storage vessel 10 is provided for storing waste oils before they are burned. Waste oil pump 12 is used to provide a continuous supply of waste oil to burner 16 through waste oil supply line 14. Although a centrifugal pump is illustrated, the reader should note that any pump may be used that is suitable for transporting the waste oil at a controlled rate.

Air compressor 28 is provided to provide a continuous supply of atomizing air to burner 16 through air supply line 26. Air supply line 26 transports the atomizing air through combustion zone 24 where energy produced during the combustion of the waste oils preheats the atomizing air. A heat exchanger for preheating the air is positioned in combustion zone 24 and fluidly connected to air supply line 26. Heat exchangers of various designs may be employed for such a purpose. In the preferred embodiment, the heat exchanger includes a conduit or manifold which is heated by the energy produced during the combustion of the waste oils. As the atomizing air passes through the heat exchanger, the air is heated.

During start-up, a starter fuel feed is mixed with the waste oil feed for a period of time until the heat exchanger reaches the designed operating temperature. Storage vessel 18 is provided to maintain a supply of starter fuel sufficient to facilitate the combustion of the waste oil while the heat exchanger is brought to operational temperature. Fuel pump 20 supplies burner 16 with a continuous feed of starter fuel during start-up through fuel supply line 22.

As illustrated in FIG. 2, burner 16 includes nozzle 32 which is configured to atomize the waste oil by mixing the waste oil with the air from air supply line 26. Nozzle 32 is configured to spray the atomized waste oil into combustion zone 24 where the waste oil is combusted, as indicated by flame 36. Nozzle 32 is preferably an external mix nozzle, but an internal mix nozzle may also be used. Those that are skilled in the art know that the term “external mix nozzle” describes a class of nozzles in which air is mixed with a liquid after the liquid exits a discharge orifice. In external mix nozzles, the nozzle opening is generally coaxial with the liquid discharge orifice. A pressurized air stream is typically directed on the discharging liquid stream so that the two components mix while passing through the nozzle opening.

Nozzle 32 has fuel conduit 30 which transports waste oil through nozzle 32. The waste oil mixes with the atomizing air as it exits fuel conduit 30. Nozzle 32 sprays the waste oil and air mixture into combustion zone 24 where the waste oil combusts. Waste oil supply line 14 and fuel supply line 22 both feed into fuel conduit 30. As mentioned previously, fuel supply line 22 supplies starter fuel during start-up. Once heat exchanger 34 reaches operational temperature, only waste oil is combusted.

In the preferred embodiment, air supply line 26 feeds air to burner 16, then through combustion zone 24, then back to burner 16 where the air is discharged from air supply line 26 into nozzle 32. Those that are skilled in the art will know that the various materials and designs may be used for heat exchanger 34. In addition, the dimensions of heat exchanger 34 and the distance of heat exchanger 34 from flame 36 may all be adjusted so that the atomizing air enters nozzle 32 at the appropriate temperature. In the preferred embodiment, the atomizing air is heated to a temperature of at least 200 degrees Fahrenheit prior to entering nozzle 32. As illustrated in FIG. 2, heat exchanger 34 may simply be a continuation of air supply line 26 which passes through combustion zone 24.

EXAMPLE

Through experimentation it has been determined that waste oils having a flow rate of approximately 2.5 gallons per hour may be cleanly and efficiently combusted when mixed with atomizing air having a flow rate of 0.3 cubic feet per minute at a pressure of 7 psi and a temperature of 250 degrees Fahrenheit. In the referenced experiment, an external mix aspiration nozzle was used to mix the waste oil with the atomizing air. The waste oil was not preheated prior to being mixed with the atomizing air.

For start-up, a combustion enhancer was mixed with the waste oil for improved atomization and ignition. Also, atomizing air was provided at a flow rate of 0.8 cubic feet per minute until the atomizing air reached a temperature of 250 degrees Fahrenheit.

A control system for controlling the starter fuel and waste oil is illustrated in FIG. 3. The flow rate of waste oil through waste oil supply line 14 is controlled by waste oil solenoid 40. Two solenoids, fuel solenoid 42 and fuel solenoid 44, are arranged in parallel to control the flow rate of starter fuel through fuel supply line 22. Fuel solenoid 42 is controlled by switch 46 and fuel solenoid 44 is controlled by switch 50. Both switch 46 and switch 50 have three operating modes—“timed,” “off,” and “continuous.”

During start-up, switch 50 may be adjusted to the “timed” mode so that fuel solenoid 44 opens and starter fuel is supplied for a period of time. Switch 50 is electronically connected with timer 52. Timer 52 is preferably adjustable so that the timing period may be changed as necessary. The period of time which fuel solenoid 44 is in the opened position may be experimentally determined to meet the requirements of the particular heat exchanger and flow rate of waste oil that is to be combusted. By the time fuel solenoid 44 closes, the atomizing air is hot enough to keep the burning process going without the aid of the starter fuel.

Switch 46 controls fuel solenoid 42. Fuel solenoid 42 controls the flow of starter fuel through a second fuel line. Switch 46 is electronically connected to timer 48. The second fuel line may be opened when larger amounts of starter fuel are needed. If the waste oil is very poor, either switch 46 or switch 50, or the two combined, may be turned to “continuous” mode so that a constant supply of starter fuel is provided throughout the burn time. It is also possible to turn off the supply of waste oil completely and burn only starter fuel until the desired operating temperature is attained.

The feed of starter fuel to burner 16 may also be controlled with a solenoid integrated with a temperature sensor and controller. A temperature sensor may be positioned in the air supply line downstream of heat exchanger 34. The temperature sensor may be configured to sense the temperature of the air before the air is mixed with the waste oil. When the temperature is less than 200 degrees Fahrenheit, the controller may open the solenoid to supply starter fuel to burner 16. When the temperature sensor observes an air temperature of at least 200 degrees Fahrenheit, the controller may close the solenoid in the starter fuel supply line, cutting off the starter fuel feed to the nozzle. It should be noted that the temperature sensor and controller may use a different set point than 200 degrees Fahrenheit.

In addition, multiple set points may be used to control the flow rate of starter fuel. This may be accomplished by using a solenoid that may be opened to various increments. For example, the solenoid may be set to a partially open position when the air reaches 200 degrees Fahrenheit. The solenoid may then be moved to a completely closed position when the air reaches 250 degrees Fahrenheit. Obviously, even more set points on solenoid positions may be incorporated to minimize the use of starter fuel.

The preceding description contains significant detail regarding the novel aspects of the present invention. It should not be construed, however, as limiting the scope of the invention but rather as providing illustrations of the preferred embodiments of the invention. As an example, combustion zone 24 may be an enclosed fire box or it may be completely external to burner 16. Thus, the scope of the invention should be fixed by the following claims, rather than by the examples given.

Claims

1. A waste oil burning system, comprising:

a. a burner, including i. a fuel conduit, configured to supply said waste oil to said burner; ii. an air supply line, configured to supply air to said burner; iii. a nozzle, configured to atomize said waste oil by mixing said waste oil with said air from said air supply line, wherein said nozzle is configured to spray said atomized waste oil into a combustion zone where said waste oil is combusted; and

b. a heat exchanger positioned in said combustion zone, said heat exchanger configured to preheat said air supplied through said air supply line with heat produced from the combustion of said waste oil before said air is mixed with said waste oil.

2. The waste oil burning system of claim 1, wherein said air passing through said air supply line is preheated to at least 200 degrees Fahrenheit before said air is mixed with said waste oil.

3. The waste oil burning system of claim 1, wherein said nozzle is an external mix nozzle.

4. The waste oil burning system of claim 1, further comprising a starter fuel supply line, said starter fuel supply line configured to supply a starter fuel to said fuel conduit so that said starter fuel mixes with said waste oil.

5. The waste oil burning system of claim 2, wherein said nozzle is an external mix nozzle.

6. The waste oil burning system of claim 2, further comprising a starter fuel supply line, said starter fuel supply line configured to supply a starter fuel to said fuel conduit so that said starter fuel mixes with said waste oil.

7. The waste oil burning system of claim 1, wherein said waste oil burning system is configured to supply a starter fuel to said nozzle for a defined period of time, said designed period of time corresponding to a length of time for which said starter fuel must be burned until said air passing through said heat exchanger is preheated to a temperature of at least 200 degrees Fahrenheit.

8. The waste oil burning system of claim 1, further comprising a temperature sensor configured to sense the temperature of said air before said air is mixed with said waste oil, wherein said waste oil burning system is configured to supply a starter fuel to said nozzle until said air passing through said heat exchanger is preheated to a temperature of at least 200 degrees Fahrenheit.

9. A method of combusting waste oil, comprising the steps of:

a. providing a burner, said burner including: i. a fuel conduit, configured to supply said waste oil to said burner; ii. an air supply line, configured to supply air to said burner; iii. a nozzle, configured to atomize said waste oil by mixing said waste oil from said fuel conduit with said air from said air supply line, wherein said nozzle is configured to spray said atomized waste oil into a combustion zone where said waste oil is combusted;

b. supplying waste oil to said fuel conduit;

c. supplying air through said air supply line to said nozzle;

d. mixing said air and said waste oil at said nozzle;

e. combusting said air and said waste oil in a combustion zone; and

f. preheating said air to at least 200 degrees Fahrenheit prior to mixing said air with said waste oil.

10. The method of claim 9, wherein said nozzle is an external mix nozzle.

11. The method of claim 9, further comprising the step of supplying a starter fuel to said nozzle for a defined period of time, said designed period of time corresponding to a length of time for which said starter fuel must be burned until said air supplied to said nozzle is preheated to a temperature of at least 200 degrees Fahrenheit.

12. The method of claim 9, further comprising the steps of:

a. sensing said temperature of said air prior to mixing said air with said waste oil, and

b. supplying a starter fuel to said nozzle until said air supplied to said nozzle is preheated to a temperature of at least 200 degrees Fahrenheit.