METHOD AND APPARATUS FOR REMOVING ICE FROM OUTDOOR HOUSING FOR AN ENVIRONMENTAL CONDITIONING UNIT
A method for removing ice from an outdoor housing for an environmental conditioning unit that includes the housing surrounding a coil and a fan for moving air past the coil includes the steps of: (a) operating the fan at a first speed in a first direction to move air in a first flow past the coil while the conditioning unit is in a heating mode; (b) disengaging the fan when the conditioning unit is in a defrost mode; (c) operating the fan at a second speed in a second direction to move air in a second flow past the coil when an operational parameter attains a first value; and (d) operating the fan in the first direction at the first speed to move air in the first flow when the operational parameter attains a second value.
Latest Lennox Manufacturing., Inc. a Corporation of Delaware Patents:
- APPARATUS AND METHOD FOR CONTROLLING AN ENVIRONMENTAL CONDITIONING SYSTEM
- DISPLAY APPARATUS AND METHOD FOR A CONTROL UNIT FOR AN ENVIRONMENTAL CONTROL SYSTEM
- DISPLAY APPARATUS AND METHOD FOR ENTERING A REMINDER IN A CONTROL UNIT FOR AN ENVIRONMENTAL CONTROL SYSTEM
- APPARATUS AND METHOD FOR DRAINING CONDENSATE
- METHOD AND SYSTEM FOR CONTROLLING A MODULATING AIR CONDITIONING SYSTEM
The present invention is directed to environmental conditioning systems, and especially to environmental conditioning systems employing heat pump technology and operated in cold environments tending to ice up outdoor units of the systems.
Environmental conditioning systems, such as heat pump systems, typically include indoor components arranged within a space to be conditioned and outdoor components situated outside the space to be conditioned. Environmental conditioning in the context of this description includes air conditioning of an interior space, such as heating and cooling of the interior space.
In cold climate areas, housing structures, such as louvered housings, surrounding an outside coil of an environmental conditioning system may become iced over. Such icing over reduces air flow available for drawing over the outside coil and reduces efficiency and effectiveness of the environmental conditioning system.
There is a need for a method and apparatus for effecting removal of ice from a housing for an environmental conditioning unit.
In particular, there is a need for a method and apparatus for effecting removal of ice from a housing for an outdoor component for a heat pump system.
SUMMARY OF THE INVENTIONA method for removing ice from an outdoor housing for an environmental conditioning unit that includes the housing surrounding a coil and a fan for moving air past the coil includes the steps of: (a) operating the fan at a first speed in a first direction to move air in a first flow past the coil while the conditioning unit is in a heating mode; (b) disengaging the fan when the conditioning unit is in a defrost mode; (c) operating the fan at a second speed in a second direction to move air in a second flow past the coil when an operational parameter attains a first value; and (d) operating the fan in the first direction at the first speed to move air in the first flow when the operational parameter attains a second value.
An apparatus for effecting ice removal from an outdoor housing for an environmental conditioning unit that includes a coil structure substantially surrounded by the housing, a reversing valve and a fan configured for moving air past the coil structure operates in a heating mode when the reversing valve unit is in a first orientation and operates in a cooling mode when the reversing valve is in a second orientation includes: (a) a control unit coupled with the fan; (b) at least one sensor unit coupled with the control unit and coupled with the coil structure for sensing at least one predetermined operating parameter associated with the fluid. The control unit cooperates with the at least one sensor unit to effect operating the fan at a first speed in a first direction to move air in a first flow past the coil structure while the environmental conditioning unit is in the heating mode. The control unit cooperates with the at least one sensor unit to effect disengaging the fan and orienting the reversing valve in the second orientation when the environmental conditioning unit substantially attains a predetermined first operating condition to place the environmental conditioning unit in a defrost mode. The control unit cooperates with the at least one sensor unit to effect operating the fan at a second speed in a second direction to move air in a second flow past the coil structure when the environmental conditioning unit is in the defrost mode and the environmental conditioning unit substantially attains a predetermined second operating condition. The control unit cooperates with the at least one sensor unit to effect operating the fan in the first direction at the first speed to move air in the first flow when the environmental conditioning unit substantially attains a predetermined third operating condition.
It is, therefore, an object of the present invention to provide a method and apparatus for effecting removal of ice from a housing for an environmental conditioning unit.
It is a further object of the present invention to provide a method and apparatus for effecting removal of ice from a housing for an outdoor component for a heat pump system.
Further objects and features of the present invention will be apparent from the following specification and claims when considered in connection with the accompanying drawings, in which like elements are labeled using like reference numerals in the various figures, illustrating the preferred embodiments of the invention.
Heat pump system 10 also includes a thermostat unit 34 and a defrost unit 36 coupled with a control unit 38. Control unit 38 is also coupled with compressor 14 and with reversing valve 24. Some heat pump systems embody defrost unit 36 and control unit 38 in a single circuit board unit.
Reversing valve 24 has a common input port 40, a common output port 42 and bidirectional ports 44, 46. A directing element 48 is situated inside reversing valve 24. Directing element 48 may be situated in a first position spanning common output port 42 and bidirectional port 44 (indicated by a solid line) or in a second position spanning common output port 42 and bidirectional port 46 (indicated by a dotted line). Details regarding how directing element 48 is moved are not illustrated in
Heat pump system 10 may also include thermostats T1, T2. Thermostats T1, T2 may be situated in any of several loci within heat pump system 10. Preferably thermostats T1, T2 are situated between expansion valve 21 and exterior coil 22. Most preferably thermostats T1, T2 are situated between expansion valve 21 and exterior coil 22, and substantially nearer to expansion valve 21 than exterior coil 22. Thermostats T1, T2 participate in employing the present invention for controlling a defrost cycle for heat pump system 10, as will be described in greater detail hereinafter in connection with
During cooling operations when heat pump system 10 operates to cool interior space 12, directing element 48 is in its right-hand (dotted line) position in
During heating operations when heat pump system 10 operates to heat interior space 12, directing element 48 is in its left-hand (solid line) position in
One may observe that there are characteristic loci within heat pump system 10 that exhibit temperatures related to the operation being performed by heat pump system 10. That is, when heat pump system 10 is performing a cooling operation, temperatures at certain loci in heat pump system 10 will be relatively cool and other loci in heat pump system 10 will be relatively warm. Providing a temperature sensing device such as, by way of example and not by way of limitation, a thermostat device at one or more such characteristic loci permits one to check whether heat pump system 10 is actually performing a cooling operation or a heating operation. As mentioned earlier herein, thermostats T1, T2 may be situated in any of several loci within heat pump system 10. Preferably thermostats T1, T2 are situated between expansion valve 21 and exterior coil 22. Most preferably thermostats T1, T2 are situated between expansion valve 21 and exterior coil 22, and substantially nearer to expansion valve 21 than exterior coil 22. Thermostats T1, T2 are preferably coupled with at least one of control unit 38 and defrost unit 36 to participate in employing the present invention for controlling a defrost cycle for heat pump system 10.
Most heat pump systems have an installed defrost control unit, such as defrost unit 36. Defrost units are typically configured for deciding when to cease compressor operation in response to predetermined system conditions. The system conditions that may occasion a compressor shut down vary from system to system. Defrost units also typically include a defrost timer (not shown in detail in
Reversing direction of air flow during a defrost operation for a heat pump is disclosed in U.S. Pat. No. 5,095,711 to Marris et al. for “Method and Apparatus for Enhancement of Heat Pump Defrost”, issued Mar. 17, 1992 (hereinafter referred to as “Marris”). Marris describes a heat pump with a reversible fan motor in its outdoor coil and, after a delay period following initiation of the defrost cycle, the fan is caused to operate in a reverse direction to thereby cause the surrounding air to flow through the outdoor coil in a direction opposite to that in which it flows during the heating mode operation. During this time, according to Marris, the fan is operated at a relatively slow speed to thereby prevent the convective flow of heat upwardly, while at the same time causing little, if any, flow of ambient air downwardly into the coil.
Marris pointedly limits the flow of air in the reverse direction. As a result, no clearing of an air-flow-accommodating structure such as louvers is effected using Marris' method. The problem of icing over of air-flow-accommodating structure and consequent restriction of air flow past the outdoor coil remains a problem when using Marris' method.
Refrigerant temperature is illustrated in
Once the selected defrost delay elapses, defrost control unit 36 may initiate a defrost mode of operation by orienting reversing valve 24 for cooling operation and disengaging outdoor fan motor 33 (
However, when employing the present invention a second thermostat T2 is preferably configured to sense attainment of an interim set point temperature TEMP2. Interim set point temperature TEMP2 is attained at a time t4 in
It is to be understood that, while the detailed drawings and specific examples given describe preferred embodiments of the invention, they are for the purpose of illustration only, that the apparatus and method of the invention are not limited to the precise details and conditions disclosed and that various changes may be made therein without departing from the spirit of the invention which is defined by the following claims:
Claims
1. A method for effecting ice removal from an outdoor housing for an environmental conditioning unit; said environmental conditioning unit including a coil structure and a fan configured for moving air past said coil structure; said housing substantially surrounding said coil; the method comprising the steps of:
- (a) operating said fan at a first speed in a first direction to move air in a first flow past said coil structure while said environmental conditioning unit is in a heating operational mode;
- (b) disengaging said fan for at least a portion of a time when said environmental conditioning unit is in a defrost operation mode;
- (c) operating said fan at a second speed in a second direction to move air in a second flow past said coil structure when at least one selected operational parameter substantially attains a selected first predetermined value; and
- (d) operating said fan in said first direction at said first speed to move air in said first flow when said at least one selected operational parameter substantially attains a selected second predetermined value.
2. A method for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 1 wherein said coil flowingly contains a fluid and wherein said at least one operational parameter is temperature of said fluid as said fluid exits said coil.
3. A method for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 1 wherein said first speed and said second speed are substantially equal.
4. A method for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 1 wherein said at least one first predetermined value said at least one second predetermined value are selected appropriately to assure that said environmental conditioning unit is in said defrost operation mode when said at least one first predetermined value said at least one second predetermined value are attained.
5. A method for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 2 wherein said first speed and said second speed are substantially equal.
6. A method for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 2 wherein said at least one first predetermined value said at least one second predetermined value are selected appropriately to assure that said environmental conditioning unit is in said defrost operation mode when said at least one first predetermined value said at least one second predetermined value are attained.
7. A method for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 3 wherein said at least one first predetermined value said at least one second predetermined value are selected appropriately to assure that said environmental conditioning unit is in said defrost operation mode when said at least one first predetermined value said at least one second predetermined value are attained.
8. A method for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 5 wherein said at least one first predetermined value said at least one second predetermined value are selected appropriately to assure that said environmental conditioning unit is in said defrost operation mode when said at least one first predetermined value said at least one second predetermined value are attained.
9. A method for effecting ice removal from an outdoor housing for a heat pump environmental conditioning unit; said heat pump unit including a coil structure, a reversing valve and a fan configured for moving air past said coil structure; said housing substantially surrounding said coil; said heat pump unit operating in a heating mode when said reversing valve unit is in a first orientation; said heat pump unit operating in a cooling mode when said reversing valve is in a second orientation; the method comprising the steps of:
- (a) operating said fan at a first speed in a first direction to move air in a first flow about said coil structure while said heat pump unit is in said heating mode;
- (b) disengaging said fan and orienting said reversing valve in said second orientation when said heat pump unit substantially attains a predetermined first operating condition to place said heat pump unit in a defrost mode;
- (c) operating said fan at a second speed in a second direction to move air in a second flow past said coil structure when said heat pump unit is in said defrost mode and said heat pump unit substantially attains a predetermined second operating condition; and
- (d) engaging said fan and orienting said reversing valve in said first orientation when said heat pump unit substantially attains a predetermined third operating condition to place said heat pump unit in said heating mode.
10. A method for effecting ice removal from an outdoor housing for a heat pump environmental conditioning unit as recited in claim 9 wherein said coil flowingly contains a fluid between a first coil end and a second coil end, and wherein at least one of said first operating condition, said second operating condition and said third operating condition is related to temperature of said fluid substantially adjacent one of said first coil end and said second coil end.
11. A method for effecting ice removal from an outdoor housing for a heat pump environmental conditioning unit as recited in claim 9 wherein said first speed and said second speed are substantially equal.
12. A method for effecting ice removal from an outdoor housing for a heat pump environmental conditioning unit as recited in claim 1 wherein said first operating condition and said second operating condition are selected appropriately to assure that said heat pump unit is in said defrost mode when said second operating condition is attained.
13. A method for effecting ice removal from an outdoor housing for a heat pump environmental conditioning unit as recited in claim 10 wherein said first speed and said second speed are substantially equal.
14. A method for effecting ice removal from an outdoor housing for a heat pump environmental conditioning unit as recited in claim 10 wherein said first operating condition and said second operating condition are selected appropriately to assure that said heat pump unit is in said defrost mode when said second operating condition is attained.
15. A method for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 11 wherein said first operating condition and said second operating condition are selected appropriately to assure that said heat pump unit is in said defrost mode when said second operating condition is attained.
16. A method for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 13 wherein said first operating condition and said second operating condition are selected appropriately to assure that said heat pump unit is in said defrost mode when said second operating condition is attained.
17. An apparatus for effecting ice removal from an outdoor housing for an environmental conditioning unit; said environmental conditioning unit including a coil structure, a reversing valve and a fan configured for moving air past said coil structure; said environmental conditioning unit operating in a heating mode when said reversing valve unit is in a first orientation; said environmental conditioning unit operating in a cooling mode when said reversing valve is in a second orientation; said housing substantially surrounding said coil; the apparatus comprising:
- (a) a control unit coupled with said fan;
- (b) at least one sensor unit coupled with said control unit and coupled with said coil structure for sensing at least one predetermined operating parameter associated with said fluid;
- (c) said control unit cooperating with said at least one sensor unit to effect operating said fan at a first speed in a first direction to move air in a first flow past said coil structure while said environmental conditioning unit is in said heating mode;
- (e) said control unit cooperating with said at least one sensor unit to effect disengaging said fan and orienting said reversing valve in said second orientation when said environmental conditioning unit substantially attains a predetermined first operating condition to place said environmental conditioning unit in a defrost mode;
- (f) said control unit cooperating with said at least one sensor unit to effect operating said fan at a second speed in a second direction to move air in a second flow past said coil structure when said environmental conditioning unit is in said defrost mode and said environmental conditioning unit substantially attains a predetermined second operating condition; and
- (g) said control unit cooperating with said at least one sensor unit to effect operating said fan in said first direction at said first speed to move air in said first flow when said environmental conditioning unit substantially attains a predetermined third operating condition.
18. An apparatus for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 17 wherein said coil flowingly contains a fluid between a first coil end and a second coil end, and wherein at least one of said first operating condition, said second operating condition and said third operating condition is related to temperature of said fluid substantially adjacent one of said first coil end and said second coil end.
19. An apparatus for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 17 wherein said first speed and said second speed are substantially equal.
20. An apparatus for effecting ice removal from an outdoor housing for an environmental conditioning unit as recited in claim 19 wherein said first operating condition and said second operating condition are selected appropriately to assure that said heat pump unit is in said defrost mode when said second operating condition is attained.
Type: Application
Filed: Feb 9, 2007
Publication Date: Aug 14, 2008
Applicant: Lennox Manufacturing., Inc. a Corporation of Delaware (Richardson, TX)
Inventors: Richard Giallombardo (Madison, WI), Kevin Keoppel (Frisco, TX), Eric Berg (The Colony, TX), Paul Buckley (Carrollton, TX), Peter Denboer (The Colony, TX)
Application Number: 11/673,256
International Classification: F25B 13/00 (20060101); F25D 21/00 (20060101);