Pavement marker, kit and method
A kit containing thermoplastic pavement markers for convenience in transportation and application at a jobsite. The pavement markers have light colored projections on the upper surface to deflect water and reflect light for ease in viewing during rain, darkness and other adverse conditions. The method describes the application of the pavement markers on a road or other substrate for strong adhesion to asphalt and concrete.
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The invention herein pertains to pavement markers and particularly pertains to pavement markers formed of thermoplastic materials with reflective properties which are packaged in kits for application on substrates such as roads, parking lots, walkways and the like for direction, visibility and safety purposes.
DESCRIPTION OF THE PRIOR ART AND OBJECTIVES OF THE INVENTIONIn recent years state highway and transportation departments, businesses, municipalities and others have sought methods of improving the visibility and safety of drivers during dark, wet and other unfavorable weather conditions to prevent accidents and injuries resulting therefrom. As assistance to drivers of vehicles during dark and wet road conditions, it is common to mark the roads and streets with reflective thermoplastic tear drop like shapes on the edges of a roadway using special ridden or walk behind machinery whereby a light colored semi-liquid (Awet@) thermoplastic material is directly applied to asphalt or concrete surfaces. It is also standard practice to treat and seal the cracks and fissures in concrete prior to applying a plastic topping. Nevertheless, conventional machinery which applies Awet reflective@ thermoplastic materials are expensive to purchase, operate and maintain. Such machinery as sold by Hofmann GMBH of Rellingen, Germany and others. Experienced personnel must operate the machinery which again adds to the cost of the marking. Required, regular maintenance of such machinery whether of the ridden or walk behind type is expensive and small municipalities and departments often do not have the funds available for such expenses. In addition, contractors applying Awet reflective@ markings at shopping centers, parking lots and the like do not want to make a large investment in specialized machinery that is infrequently used.
Other road markings in the past have included relatively thin, reflective tapes made of polymeric material, pigments and glass beads, as sold by 3M Company of Minneapolis, Minn. under the trademark: STAMARK™. The reflective tapes have limited durability and as force is applied over time through Awear and tear@ such as vehicles passing over, braking or turning, the Abond@ of the marking can fail and eventually come up entirely from the substrate.
Thus with the disadvantages of conventional road and street marking methods for wet reflective thermoplastic pavement markings, the present invention was conceived and one of its objectives is to provide a kit containing a plurality of pavement markers which can be easily opened and the pavement markers applied to a substrate with standard tools and equipment by relatively unskilled workers.
It is another objective of the present invention to provide a thermoplastic pavement marker which includes a flat planar base having a series of reflective tear drop projections on the top surface thereof.
It is still another objective of the present invention to provide a thermoplastic pavement marker having quick (storm water) draining tear drop projections which are light in color and highly reflective.
It is yet another objective of the present invention to provide an efficient method for applying the thermoplastic pavement markers from the kit in a quick and efficient manner.
It is still a further objective of the present invention to provide a thermoplastic pavement marker having quick draining reflective tear drop or other shaped projections such as in a Asplatter pattern@ which can be manufactured in a variety of sizes.
Various other objectives and advantages of the present invention will become apparent to those skilled in the art as a more detailed description is set forth below.
SUMMARY OF THE INVENTIONThe aforesaid and other objectives are realized by providing a kit containing a plurality of preformed thermoplastic pavement markers for easy application on a road, street or other location. The pavement markers preferably include three (3) dimensional tear drop shaped reflective projections along the top surface of a planar base having a lower softening point then the projections. The pavement markers are first removed from the kit, positioned on a substrate, heated along the top surface with a standard propane blow torch such as a Flint 2000EX heat gun, manufactured by Flint Trading, Inc. of Thomasville, N.C. The heated, softened thermoplastic pavement marker is then by gravitational forces as it cools and hardens adhered to, for example the edge of an asphalt roadway which has been previously swept clean to remove any dirt and debris for strong adherency. The tear drop projections preferably have a light colored or white surface and are embedded with reflective shards such as small glass particles or beads to quickly shed water and remain highly visible when struck by vehicle lights in heavy rain storms, darkness and other adverse conditions. The pavement markers are applied individually or end-to-end as needed to mark a section of a road, highway, parking lot, walkway or other substrate as desired. Relatively unskilled personnel can apply the markers and create a pattern without expensive, specialized machinery or special training. On concrete surfaces the preferred application method utilizes a standard concrete sealer that is first applied to the concrete to close any cracks or fissures to ensure proper bonding of the heated thermoplastic pavement marker.
For a better understanding of the invention and its operation, turning now to the drawings,
As shown in
Base 12 has a flat, smooth bottom surface 14 as shown in
Projections 11 are preferably integrally formed during molding with base 12 using conventional procedures. Pavement markers 10 are then cut to a specific size and packed for example, in cardboard boxes such as cardboard box 16 shown in
The preferred method of applying pavement markers 10 is described with reference to
Should road 30 consist of a concrete substrate, then standard concrete sealer 33 as shown in
While
In an alternate embodiment seen in
The illustrations and examples provided herein are for explanatory purposes and are not intended to limit the scope of the appended claims.
Claims
1. A pavement marker comprising: a planar base, a plurality of projections, said projections adhered to said planar base.
2. The pavement marker of claim 1 wherein said projections are tear drop shaped.
3. The pavement marker of claim 1 wherein said planar base comprises a thermoplastic material.
4. The pavement marker of claim 1 wherein said planar base and said projections are integrally formed.
5. The pavement marker of claim 1 wherein said planar base has a smooth flat bottom surface.
6. The pavement marker of claim 1 wherein said projections extend above the top of said planar base.
7. The pavement marker of claim 1 wherein said projections are retroreflective.
8. The pavement marker of claim 1 wherein said base has a lower softening point than said projections.
9. A method of applying a pavement marker to a substrate comprising the steps of:
- a) selecting a pavement marker having a base with a plurality of tear drop projections thereon;
- b) heating the pavement marker to soften the base; and
- c) adhering the pavement marker to the substrate.
10. The method of claim 9 wherein heating the pavement marker comprises the step of heating the pavement marker with a heat torch.
11. The method of claim 9 wherein adhering the pavement marker comprises the step of adhering the pavement marker by gravitational forces.
12. The method of claim 9 further comprising the step of sealing the substrate with a coating before adhering the pavement marker.
13. The method of claim 9 wherein adhering the pavement marker comprises the step of adhering the pavement marker to an asphalt substrate.
14. The method of claim 9 wherein adhering the pavement marker comprises the step of adhering the pavement marker to a concrete substrate.
15. A kit comprising a container, a plurality of polymeric pavement markers, said pavement markers each comprising a base, a plurality of projections, said projections affixed to said base, said pavement markers positioned within said container.
16. The kit of claim 15 wherein said container comprises a box.
17. The kit of claim 15 wherein said projections are retroreflective.
18. The kit of claim 15 wherein said projections are tear drop shaped.
Type: Application
Filed: Mar 23, 2007
Publication Date: Sep 25, 2008
Applicant:
Inventors: Toni Ogemark (Malmo), Hans-Peder Hansen (Rudkobing)
Application Number: 11/728,021
International Classification: E01F 9/06 (20060101);