Method and device for analyzing a sensor element
A method and a device for analyzing a sensor element are described, which allow a temperature dependence of the sensor element to be considered without an additional temperature sensor in particular. The sensor element outputs a signal as a function of a measured variable. The signal of the sensor element is analyzed in a first analysis operating mode to detect the measured variable. The signal of the sensor element is analyzed in a second analysis operating mode to detect a characteristic variable of the sensor element which is different from the measured variable.
This application is a Continuation Application of prior U.S. patent application Ser. No. 11/232,784 filed Sep. 21, 2005, which claims priority to German Patent Application No. 10 2004 051 901.3 filed on Oct. 26, 2004, all of which are incorporated herein by reference in their entirety.
FIELD OF THE INVENTIONThe present invention is directed to a method and a device for analyzing a sensor element.
BACKGROUND INFORMATIONMethods and devices for analyzing a sensor element are available, the sensor element outputting a signal as a function of a measured variable.
It has been suggested that for controlling internal combustion engines, the combustion chamber pressure is determined, in addition to other measured variables. Multiple publications describe technical approaches for detecting the combustion chamber pressure.
Measuring sensors or sensor elements which operate according to the piezoelectric principle appear particularly attractive. A suitable material, such as quartz or a sintered ceramic material, is subjected to the combustion chamber pressure. The material is, for example, installed as a disk in a suitable housing and mounted in a conventional way in a cylinder head as a combustion chamber pressure sensor. Furthermore, integration into an already existing component, such as a spark plug or glow plug, is conventional. A charge, which is proportional to the pressure, arises in the material of the sensor element subjected to the combustion chamber pressure, which may be converted into a voltage signal using a suitable electronic circuit, e.g., a charge amplifier or impedance transformer. This voltage is processed further in an engine control unit and incorporated into different closed-loop and open-loop controls of the engine. The combustion chamber pressure of each cylinder of the internal combustion engine is typically sampled synchronously with a crankshaft angle, for example, at a resolution of 1° crankshaft angle.
If a piezoceramic material, such as the sintered ceramic material, is used for the measuring sensor or the sensor element, it is distinguished by a comparatively high sensitivity, i.e., it generates a greater charge at a given pressure than quartz. A disadvantage in this case is the pronounced temperature dependence of the sensitivity in such piezoceramic materials. Therefore, determining the temperature of the sensor element would be advantageous, in order to be able to suitably compensate for the temperature error in subsequent signal processing.
Conventional approaches include mounting a temperature sensor in the proximity of the sensor element to detect the combustion chamber pressure, also referred to in the following as a combustion chamber pressure sensor. Alternatively, the temperature error may also be compensated for using a capacitive charge divider, the corresponding capacitor of the capacitive charge divider having to have the same temperature as the combustion chamber pressure sensor. This is described in “A. Peterson, Temperaturkompensation piezokeramischer Sensoren [Temperature Compensation of Piezoceramic Sensors], Elektronikindustrie 12-1988.” Both of these methods have the disadvantage of requiring that still further components be housed in the already restricted installation space of the combustion chamber pressure sensor.
SUMMARYA method and device according to an example embodiment of the present invention for analyzing a sensor element may have the advantage over the related art that the signal of the sensor element is analyzed in a first analysis operating mode to detect the measured variable, and the signal of the sensor element is analyzed in a second analysis operating mode to detect a characteristic variable of the sensor element which is different from the measured variable. In this way, both the measured variable and also the characteristic variable of the sensor element which is different from the measured variable may be derived from the signal of the sensor element. A separate sensor for detecting the characteristic variable of the sensor element which is different from the measured variable is therefore not necessary, nor is the conventional compensator circuit. The functionality of the sensor element signal is thus enhanced.
It may be particularly advantageous if the changeover between the two analysis operating modes is performed as a function of at least one controlled variable. In this way, it is ensured that the signal of the sensor element is either analyzed in the first analysis operating mode or in the second analysis operating mode, but not simultaneously in both analysis operating modes. Therefore, the analysis operating modes may additionally be defined as a function of the at least one controlled variable and thus set, for example, under suitable operating conditions in each case.
It may be particularly advantageous if a combustion chamber pressure sensor for detecting a combustion chamber pressure of an internal combustion engine is selected as the sensor element. In this way, the combustion chamber pressure may be detected from the signal of the combustion chamber pressure sensor in the first analysis operating mode and the temperature of the combustion chamber pressure sensor may be detected in the second analysis operating mode, so that neither an additional temperature sensor in the proximity of the pressure sensor nor the compensation for the temperature influence using a capacitive charge divider is necessary.
If the sensor element is implemented as a combustion chamber pressure sensor of an internal combustion engine, a crankshaft angle of the internal combustion engine may be selected as the controlled variable, through which different operating states of the internal combustion engine which are a function of the crankshaft angle may be assigned to one of the two analysis operating modes in a particularly simple and reliable manner in each case, so that the particular analysis operating mode may also be activated as a function of the occurrence of the assigned operating state of the internal combustion engine using the crankshaft angle.
A further advantage may result if the second analysis operating mode for detecting the characteristic variable of the sensor element which is different from the measured variable is set for a cylinder of the internal combustion engine during at least one exhaust stroke of this cylinder. During the exhaust stroke, determining the combustion chamber pressure and/or determining features of the combustion in general are not significant, so that this operating phase of the cylinder may be used to detect the characteristic variable of the sensor element which is different from the measured variable without impairing the analysis of the measured variable. Furthermore, it may be advantageous if a frequency of the setting of the second analysis operating mode for detecting the characteristic variable of the sensor element which is different from the measured variable is selected as a function of a rate of change of the characteristic variable. In this way, the setting of the second analysis operating mode may be reduced to a minimum. The lower the rate of change of the characteristic variable, the less frequently must the detection of the characteristic variable be refreshed and/or repeated to update the values for the characteristic variable.
It may be advantageous in connection with implementation of the sensor element as a combustion chamber pressure sensor in particular if a temperature or a capacitance is analyzed as the characteristic variable of the sensor element.
In this case, to detect the temperature or capacitance, the sensor element may be incorporated in a particularly easy and less complex way into an oscillator circuit, in particular an astable multivibrator, which generates a frequency which is a function of only the capacitance of the sensor element. In this way, the capacitance of the sensor element may also be determined in a particularly simple and reliable manner.
Furthermore, it may be advantageous if, to detect the measured variable, the sensor element is incorporated into an impedance transformer circuit or into a charge amplifier circuit. Because of the similarities in circuitry between the charge amplifier circuit or the impedance transformer circuit and the oscillator circuit, both the first analysis operating mode and the second analysis operating mode may thus be implemented with minimum circuitry outlay.
Exemplary embodiments of the present invention are illustrated in the figures and described in greater detail below.
In
Fresh air may be supplied to a combustion chamber 35 of cylinder 10 via an air supply 45 and an intake valve 50. Intake valve 50 may be activated in this case by a controller 75, for example. Fuel is supplied directly to combustion chamber 35 via a fuel injector 65. Fuel injector 65 is also activated by controller 75 as needed to achieve a desired injected fuel quantity and a desired start of fuel injection. The air/fuel mixture produced in combustion chamber 35 in this way is ignited using a spark plug 70, which is also activated by controller 75 to set a suitable moment of ignition, for example. A piston 40 of the cylinder 10, which drives a crankshaft (not shown in
Furthermore, a sensor element 1 is provided, which is implemented in this example as a combustion chamber pressure sensor. Combustion chamber pressure sensor 1 may be mounted in the cylinder head or in combustion chamber 35 of cylinder 10, in a conventional manner. Alternatively, the combustion chamber pressure sensor may also be integrated into an already existing component. In the example shown in
A charge proportional to the combustion chamber pressure arises in the piezoceramic material of combustion chamber pressure sensor 1, which is also referred to as the signal of combustion chamber pressure sensor 1 in the following. This charge, i.e., this signal, may be converted into a voltage signal using a suitable electronic circuit, e.g., a charge amplifier as shown in
A circuit for a charge amplifier, which may be integrated with the exception of combustion chamber pressure sensor 1 into controller 75, is shown for exemplary purposes in
Alternatively, signal voltage uM may be converted from the charge of the piezoceramic material of combustion chamber pressure sensor 1 using the impedance transformer.
Sensor voltage uS produced by the charge of the piezoceramic material at combustion chamber pressure sensor 1 may be amplified and/or converted as the sensor signal into signal voltage uM at the output of operational amplifier OP both by the charge amplifier shown in
As described above, the cited piezoceramic materials are characterized by a comparatively high sensitivity, i.e., they generate a greater charge at a given combustion chamber pressure than in the case where quartz is used. A disadvantage in this case is, as described, the pronounced temperature dependence of the sensitivity in the case of a piezoceramic material.
According to an example embodiment of the present invention, a second analysis operating mode is provided in addition to the described first analysis operating mode for detecting signal voltage uM, in which a characteristic variable of combustion chamber pressure sensor 1 which is different from the measured variable, i.e., in this example from the combustion chamber pressure or signal voltage uM, is analyzed. This characteristic variable of combustion chamber pressure sensor 1 may, for example, be the temperature or the capacitance of combustion chamber pressure sensor 1. There is a connection between the capacitance and the temperature of combustion chamber pressure sensor 1 which may be stored in a characteristic curve calibrated on a test bench, for example. Therefore, the temperature of combustion chamber pressure sensor 1 may be inferred from the capacitance of combustion chamber pressure sensor 1. A characteristic curve calibrated on a test bench may also, for example, represent the relationship between the sensitivity of combustion chamber pressure sensor 1 and the temperature of combustion chamber pressure sensor 1. Signal voltage uM may then be corrected as the characteristic variable for the combustion chamber pressure as a function of the current sensitivity of combustion chamber pressure sensor 1. This correction may therefore be performed if the capacitance of combustion chamber pressure sensor 1 is known and with the aid of the two characteristic curves described.
In this case, the second analysis operating mode for detecting capacitance CS of combustion chamber pressure sensor 1 may advantageously be executed during at least one exhaust stroke of cylinder 10. In the phase of the exhaust stroke of cylinder 10, determining features of the combustion and, in particular, detecting the combustion chamber pressure is not significant or of interest, so that in this phase the second analysis operating mode for detecting capacitance CS of combustion chamber pressure sensor 1 may be executed without impairing the analysis of the combustion chamber pressure. The changeover into the second analysis operating mode and therefore into the oscillator operation according to the circuit system shown in
In a particularly simple and inexpensive way, the changeover between the two analysis operating modes may be implemented by designing one single circuit for executing the two analysis operating modes. Such a circuit is illustrated in
Both switches S1 and S2 may be implemented as electronic switches, for example, and are controlled in this example as a function of the crankshaft angle in such a way that the combustion chamber pressure in the form of signal voltage uM is analyzed in the range of interest of the engine cycle of cylinder 10. In another range of the crankshaft angle, circuit 30 then acts as the astable multivibrator for determining capacitance CS of combustion chamber pressure sensor 1.
If the changeover between the two analysis operating modes is controlled in controller 75, the changeover to the particular signal processing of the output signal of circuit 30 may thus be performed in controller 75. During the time of oscillator operation, the output signal of circuit 30 is then not interpreted as signal voltage uM, but rather as output voltage u0 of the astable multivibrator, i.e., not as the characteristic variable for the combustion chamber pressure. Rather, output voltage u0 is analyzed in this case to determine frequency or period T using a counter in a microprocessor of controller 75, for example, and therefore to determine capacitance CS of combustion chamber pressure sensor 1. During the time of the charge amplifier operation, the output signal of circuit 30 is interpreted as signal voltage uM and therefore as the characteristic variable for the combustion chamber pressure. Specific variables of the combustion may be calculated in controller 75 from signal voltage uM.
For the oscillator operation of circuit 30 to determine capacitance CS of combustion chamber pressure sensor 1, ohmic resistors R0, R1, and R2 are suitably dimensioned in such a way that the frequency of output voltage u0 is in a range in which a sufficient number of periods of the square wave generated as shown in
In the example shown in
Described configurable circuit 30 may be constructed from discrete electronic components, but also as an integrated circuit. The circuit may be positioned in the proximity of combustion chamber pressure sensor 1, for example, in the same housing, or may be integrated into controller 75. Combustion chamber pressure sensor 1 is typically not integrated into controller 75 in this case.
Switches S1, S2 may be electronic components, in the form of transistors or other semiconductor switches, for example, or may be conventional elements, such as relays.
The temperature response of piezoelectric elements is known from characteristic curves. If influencing factors, which are not a function of temperature, on the capacitance of such piezoelectric elements as combustion chamber pressure sensor 1, which are fixed by material properties and geometric dimensions, are constant, capacitance CS of combustion chamber pressure sensor 1 and therefore the temperature may be inferred directly from the oscillation frequency of the square wave shown in
Calibration of the characteristic curve between capacitance CS of combustion chamber pressure sensor 1 and the temperature of combustion chamber pressure sensor 1 allows the temperature-independent influencing factors of capacitance CS of combustion chamber pressure sensor 1 to be considered. For this purpose, in a further embodiment of the present invention, a temperature of sensor element 1, in this case the combustion chamber pressure sensor, may be measured at a defined operating point of internal combustion engine 5. At this defined operating point, the temperature of the combustion chamber pressure sensor is additionally determined in the way described from the frequency of the square wave of output voltage u0 in the second analysis operating mode of circuit 30 via capacitance CS of combustion chamber pressure sensor 1 and the previously described temperature-capacitance characteristic curve. This temperature-capacitance characteristic curve is then corrected so that the temperature for assigned capacitance CS of combustion chamber pressure sensor 1 measured in the cited operating point of internal combustion engine 5 is on the temperature-capacitance characteristic curve. For this purpose, the characteristic curve must be shifted, while its slope remains the same, until the measured temperature is on the characteristic curve associated with capacitance CS determined at this operating point. For example, directly before or after completing the engine start, a temperature may be measured which corresponds as closely as possible to the temperature of combustion chamber pressure sensor 1 as the predefined operating point for this calibration procedure. If combustion chamber pressure sensor 1 is mounted in the cylinder head or on a component in the cylinder head, the coolant temperature is a suitable temperature, whose measured value approximately corresponds to the temperature of the combustion chamber pressure sensor directly before or after the engine start, in particular if internal combustion engine 5 has been cooled to the ambient temperature before the engine start. The coolant temperature measured directly after the engine start then also approximately corresponds to the ambient temperature.
As an alternative to using circuit 30 for executing the two analysis operating modes, during the first analysis operating mode, the charge amplifier shown in
In the first analysis operating mode, combustion chamber pressure sensor 1 may only be connected to a circuit for analyzing the signal of combustion chamber pressure sensor 1 to detect the measured variable using signal voltage uM, for example, and, in the second analysis operating mode, combustion chamber pressure sensor 1 may only be connected to a circuit for detecting the characteristic variable of combustion chamber pressure sensor 1 which is different from the measured variable, in this example the capacitance or the temperature of combustion chamber pressure sensor 1 using output voltage u0.
In the exemplary embodiments described above, charge amplifier 25 shown in
Specific variables of the combustion may be calculated in controller 75 in a conventional way from signal voltage UM.
A flow chart for an exemplary sequence of the method according to the present invention is illustrated in
At program point 105, controller 75 checks whether the currently determined crankshaft angle is in the range between 0° and 550° or between 700° and 720°. If so, the program branches to a program point 110, otherwise the program branches to a program point 115.
At program point 110, controller 75 causes the closing of both switches S1, S2 and therefore activates the first analysis operating mode. Subsequently, the program is terminated.
At program point 115, controller 75 checks whether, starting from the last cycle of cylinder 10 in which the second analysis operating mode was activated, the nth cycle of cylinder 10 has been reached again in the meantime. If so, the program branches to a program point 120, otherwise the program is terminated.
At program point 120, controller 75 causes opening of both switches S1, S2 of circuit 30 shown in
The implementation of the two analysis operating modes using circuit 30 shown in
The present invention is not restricted to the use of a combustion chamber pressure sensor for sensor element 1, but rather may be executed in a similar way for any arbitrary sensor elements, in particular for piezoelectric sensor elements and in particular for pressure sensors. The present invention is also not restricted to the temperature or the capacitance as the characteristic variable of sensor element 1, but rather is applicable in a corresponding way to any arbitrary characteristic variables of sensor element 1. The sole decisive factor is that the signal of sensor element 1, which is produced as a function of a measured variable and is output by sensor element 1, is analyzed in a first analysis operating mode to detect the measured variable and the signal of sensor element 1 is analyzed in a second analysis operating mode to detect a characteristic variable of sensor element 1 which is different from the measured variable. This may be implemented in particular, as described, by connecting the sensor element to different circuits depending on the analysis operating mode, in the first analysis operating mode the sensor element being connected to a circuit which analyzes the signal of sensor element 1 to detect the measured variable. In the second analysis operating mode, the sensor element is connected to a circuit which analyzes the signal of the sensor element to detect the characteristic variable of sensor element 1 which is different from the measured variable. In this case, only one of the two circuits is always connected to sensor element 1, depending on the analysis operating mode.
Claims
1. A method for analyzing a sensor element which outputs a signal as a function of a measured variable, comprising:
- analyzing the signal of the sensor element in a first analysis operating mode to detect the measured variable; and
- analyzing the signal of the sensor element in a second analysis operating mode to detect a characteristic variable of the sensor element which is different from the measured variable.
2. The method as recited in claim 1, wherein a changeover between the first analysis operating mode and the second analysis operating mode is performed as a function of at least one controlled variable.
3. A device for analyzing a sensor element which outputs a signal as a function of a measured variable, comprising:
- a first analysis arrangement configured to analyze the signal of the sensor element to detect the measured variable, in a first analysis operating mode; and
- a second analysis arrangement configured analyze the signal of the sensor element to detect a characteristic variable of the sensor element which is different from the measured variable, in a second analysis operating mode.
Type: Application
Filed: May 28, 2008
Publication Date: Oct 2, 2008
Inventor: Uwe Kassner (Moeglingen)
Application Number: 12/156,430
International Classification: G01M 15/00 (20060101);