Motorised Pool-Cleaning Device Comprising Freewheel Rotary Movement Means
The invention relates to a motorised pool-cleaning device (1) comprising suction means (30) and rotary movement means (4) which define first (2) and second (3) bearing axles. Moreover, the rotary movement means, which define at least one (2) of the first and second bearing axles, comprise first (5) and second (6) rotating rollers having respective axes of rotation (7, 8) which are aligned with said at least one (2) of the first and second bearing axles. Furthermore, the first (5) and second (6) rotating rollers are connected by means of a freewheel connection (9).
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The present invention relates to a motorised pool-cleaning apparatus comprising suction means and rotary means for displacing the apparatus, which rotary means define first and second bearing axles.
Prior art teaches of such motorised pool-cleaning robots, intended to clean the immersed surfaces of a pool or the like, and the water of said pool, by moving and rubbing on the surfaces, and by sucking the water of the pool into a suction pump, placed in the robot, and expelling it outwardly therefrom. These robots comprise motorised brush rollers, which are intended to permit the displacement of the robot, on the surfaces to be cleaned, by adherence and/or sliding, induced by the weight of the robot on the horizontal surfaces, aided by low pressure caused by the suction of the water, more especially for the vertical surfaces, and generally by a floating handle, intended substantially to permit the adherence of the robot on the vertical portions. Robots are known, for example, which comprise four bearing brush rollers, the two rollers of which on one side of the robot are entrained by a first motor, and the two other rollers of which, on the other side of the robot, are entrained by a second motor, said first and second motors being controlled by electronics capable of desynchronising the motors, permitting different rotational speeds thereof in order to allow directional changes of the robot. Such robots have the disadvantage of possessing bulky propulsion means, more especially through the use of a plurality of motors, taking up a lot of space for an apparatus of limited size, to the detriment of more essential members directly connected to the suction functionality of the robot, for example.
In fact, the projected ground area of a pool robot is limited because of the loss of low pressure on curved walls which is induced by a distance to the wall which is all the greater when the robot has an extended ground area and when the curve of the wall of the pool is, of course, of small radius.
In addition, it is noted that the use of a plurality of motors and of their associated electronics increases the cost of the robot for no purpose.
The document GB 2 153 661 is known, which relates to a pool cleaner comprising a body supported by a base carried by driving caterpillars, which are entrained by a mechanism comprising an oscillating plate and entrainment rods, the oscillating plate being set in motion by water passing through the casing under the control of the filter pump of the pool which is connected to the cleaner. The cleaner comprises two spindles, situated at the front and at the rear of the cleaner, which are rotationally entrained by means of entrainment wheels, themselves rotating as a result of the oscillating plate and a transmission by belt and caterpillars. The two spindles respectively carry, in addition, two aligned rotating rollers, each formed by flexible vanes, the exterior diameter of which extends beyond the diameter of the caterpillars, forming sealing means which prevent water from entering beneath the front and the rear of the cleaner. The wheels of a single spindle are coupled with an idle motion coupling, which permits, during a fraction of a revolution, only the (caterpillar) wheel connected by drive means to be entrained during a reversal of the rotary movement, so as to cause a rotation of the cleaner on itself through the rotation of only one of its caterpillars. The vane rollers at the front additionally carry out a function of wiping the surface to be cleaned, and they send the waste matter wiped off beneath the cleaner. The idle motion coupling necessarily entrains the robot, during a reverse rotation, in a new direction, which is predetermined by construction parameters of the robot, such as the diameter of the wheels/rollers and the transmission particularly, and the value of the angle of rotation made idle by the coupling. Such a structure thereby limits the manoeuvring freedom of the cleaner, and its directional possibilities of displacement.
The document US 2002/129839 is also known, which relates to a basin or tank cleaner of the robot type, supported by wheels mounted on fixed or displaceable axles which form an acute angle with the longitudinal axis of the body of the cleaner when said cleaner is displaced in one or other of two opposite directions, thereby providing a variable trajectory while moving forward or backward on the bottom of the basin or tank while cleaning it. This document teaches that the cleaner comprises a single motor, to remove the debris and propel the robot, in combination with directional control means. The control means for changing the direction of the cleaner are either connected to the mobility of the axle or axles carrying the wheels or connected to the change of direction of a hydraulic propulsion jet. The change of direction of the robot according to this document may also be effected by pressing a displaceable prop on the surface to be cleaned. The means of changing the direction of such a basin cleaner are all specific, relatively complex and also limiting, relative to the manoeuvring freedom of the cleaner and to its directional displacement possibilities.
The present invention permits these disadvantages to be overcome and other advantages to be proposed. More precisely, it consists of a motorised pool-cleaning apparatus comprising:
-
- suction means,
- rotary means for displacing said apparatus and defining first and second bearing axles,
characterised in that: - said rotary means, for displacing the apparatus and defining one bearing axle at least of said first and second bearing axles, comprise a first and a second rotating roller, the respective axes of rotation of which are aligned on said one bearing axle at least of said first and second bearing axles, and in that
- said first and second rotating rollers are connected by a freewheel connection.
The freewheel connection between two aligned rollers of one bearing axle permits the two rotating rollers to be entrained simultaneously in a given direction of rotation which corresponds to the forward movement of the apparatus, which can be called a pool robot when its functioning is automated, by only motorising one of the rollers. In the reverse direction of rotation of the reduction motor, only the motorised roller is entrained in reverse rotation, corresponding to the rearward movement of the robot, the other roller no longer being entrained because of the freewheel. Thus, it is possible to make the robot turn by simply reversing the direction of rotation of a reduction motor, the robot then turning substantially about the non-entrained roller and being connected to the entrained roller by the freewheel connection. Thus, the apparatus according to the invention advances in a straight line in the direction of entrainment of the freewheel, and turns on itself when the direction of rotation of the reduction motor is reversed, until the direction of rotation is reversed again. Appropriate alternative cycles of moving backward and moving forward may thus permit the apparatus to sweep all of the immersed surfaces of a pool by friction. The freewheel permits the apparatus to function by means of a single motor, and allows internal space to be freed or the internal members to be arranged differently, for better distribution of the masses and better dimensions, more especially a reduction in the height of the apparatus.
According to an advantageous feature, the apparatus according to the invention comprises a single reduction motor, and first means for rotationally entraining one of said first or second rotating rollers by said single reduction motor.
The use of a single motor or reduction motor additionally permits a centrifuge suction pump to be housed in the apparatus, for example, more efficient but more bulky than pumps with traditional vanes, while keeping reduced exterior dimensions.
According to another advantageous feature, said rotary means, for displacing said apparatus and defining the other bearing axle of said first and second bearing axles, comprise a third and a fourth rotating roller, the respective axes of rotation of which are aligned on said other bearing axle of said first and second bearing axles, said third and fourth rotating rollers being connected by a freewheel connection.
Thus, two bearing axles, motorised in an identical manner with a freewheel, permit the drive of the apparatus according to the invention to be improved, while benefiting from the functioning principle described above with one motorised bearing axle. The apparatus according to the invention, provided with four brush rollers, advances in a straight line in the direction of entrainment of the freewheels, and turns on itself when the direction of rotation of the reduction motor is reversed.
According to another advantageous feature, the apparatus according to the invention comprises in addition second means for rotationally entraining one of said third or fourth rotating roller by said single reduction motor.
According to another advantageous feature, the apparatus according to the invention comprises a support on which is secured said single reduction motor, first and second lateral caterpillar means on said support on both sides thereof, first and second means for entraining said first and second caterpillar means respectively, associated with one at least of said first or second bearing axles, said first and second entrainment means being connected to said support by means of a connection with a degree of rotational freedom.
The caterpillar means permit the apparatus according to the invention to cross obstacles which cannot be crossed with the single rotating rollers, for example steps.
According to another advantageous feature, said support comprises a first portion in the form of a U, on which is secured said single reduction motor, a first and a second lateral casing closing the open lateral ends of the U, secured respectively in a releasable manner on said first portion of the support and carrying said rotary means for displacing the apparatus.
According to another advantageous feature, said first and second lateral casings respectively carry, in addition, the first and second means for entraining said first and second caterpillar means, and said first and second rotating rollers and said third and fourth rotating rollers are placed in an overhanging manner on the side of said first and second lateral casings respectively turned towards the first U-shaped portion of the support, said first and second means for entraining said first and second caterpillar means being respectively placed in an overhanging manner on the opposite side of said lateral casings.
The overhanging mounting of the rotating rollers and of the caterpillar entrainment means permits easy access to these means by an operator, as they are all advantageously visible without any dismantling.
According to another advantageous feature, said freewheel connection or connections comprises or comprise, respectively, a helical resilient washer and at least one lug capable of abutting against one end of said helical washer in a first direction of rotation, and of sliding on said helical washer in the second opposite direction of rotation.
According to another advantageous feature, said suction means comprise a pump of the centrifuge type.
According to another advantageous feature, said first and second means for entraining said first and second caterpillar means comprise respectively four driving wheels, connected in groups of two by means of a first and a second transmission belt.
According to another advantageous feature, the apparatus according to invention comprises two fixed gripping handles, disposed below an upper level which is defined by the highest surface of said apparatus.
According to another advantageous feature, said two fixed gripping handles are parallel to said first and second bearing axles and disposed above these bearing axles.
According to another advantageous feature, said first and second means, for rotationally entraining one of said first or second rotating rollers and one of said third or fourth rotating rollers, comprise said first and second transmission belts.
Other features and advantages will appear on reading the following description of one embodiment of a motorised pool-cleaning apparatus according to the invention, together with the accompanying drawings, an embodiment given by way of non-limiting illustration.
The motorised pool-cleaning apparatus 1 illustrated in
-
- suction means 30,
- rotary means 4 for displacing the apparatus and defining the first 2 and second 3 bearing axles, comprising respectively a first 5 and a second 6 rotating roller, the respective axes of rotation 7,8 of which are aligned on the first bearing axle 2, and advantageously a third 10 and a fourth 11 rotating roller, the respective axes of rotation 12, 13 of which are aligned on the second bearing axle 3,
- the first 5 and second 6 rotating rollers being connected by a freewheel connection 9, and
- the third 10 and fourth 11 rotating rollers being connected by a freewheel connection 14,
- preferably a single reduction motor 15, first means 16 for rotationally entraining one of the first 5 or second 6 rotating rollers by the single reduction motor, in this case the first rotating roller 5 in the example illustrated, and second means 17 for rotationally entraining one of the third 10 or fourth 11 rotating rollers by the single reduction motor 15, in this case the third rotating roller 10 in the example illustrated in
FIG. 1 , - advantageously a support 18 on which is secured the single reduction motor 15, first 19 and second 20 lateral caterpillar means on the support 18 on both sides of said support, first 22 and second 23 means for entraining the first 19 and second 20 caterpillar means associated with the first 2 and second 3 bearing axles respectively, the first 22 and second 23 entrainment means being connected to the support 18 by means of a connection with a degree of rotational freedom.
The suction means 30 advantageously comprise a pump of the centrifuge type 31, more efficient than a vane pump and also more bulky, but housable in the support 18, which is advantageously in the form of a U as illustrated in
The rotating rollers 5, 6, 10 and 11 are advantageously identical and each formed by two half-shells 35 and 36, screwed one onto the other in order to form a cylinder of circular cross-section as illustrated in
The freewheel connections 9, 14 include a helical resilient washer 38, rotationally connected to one of the rollers of the bearing axle 2, 3 respectively, and at least one lug 37, which is integral with the other roller of the bearing axle in question, capable of abutting against the washer 38 in a first direction of rotation, more particularly of abutting against the radial portion 39 projecting axially from the helical washer, as illustrated in
The support 18 advantageously comprises a first portion 24 in the shape of a U, on which is secured the single reduction motor 15, a first 25 and a second 26 lateral casing which close the open lateral ends of the U, secured respectively in a releasable manner, for example by a screw, on the first portion 24 of the support 18, and carrying respectively the rotating rollers 5, 6 and 10, 11.
The transmission of the driving movement of the reduction motor 15 to the rotating rollers 5 and 10, which are integral with the first lateral casing 25, is advantageously effected in the following manner via the first 16 and second 17 rotational entrainment means: the driving spindle of the reduction motor is provided with an entrainment pinion 41, in engagement with two transmission pinions 42, 43, which are integral with the lateral casing 25 by a connection with a degree of rotational freedom. The rotational movement of the transmission pinions is then transmitted to the rollers 5 and 10 via a first 27 and a second 28 synchronous transmission belt, respectively, in contact with two pulleys 44, 45 which are rigidly connected to the two transmission pinions 42, 43, and with two pulleys 46, 47 which are rigidly connected to the two rotating rollers 5, 10 respectively, as illustrated in
As illustrated in
The first 22 and second 23 entrainment means of the first 19 and second 20 caterpillar means comprise respectively four driving wheels 48, 49, 50, 51, connected in groups of two advantageously by means of the first 27 and second 28 transmission belts.
The four driving wheels 48, 49, 50, 51 each advantageously assume the form of a rim with lateral edges, as shown in
The end wheels 48, 51 of the caterpillars 19, 20 are advantageously aligned on the bearing axles 2 and 3 defined respectively by the axes of rotation of the rotating rollers 5, 6, 10 and 11, more especially in order to improve the guidance of the caterpillars. The end wheels 48 and 51 are associated, in a rigid and dismantlable manner, with the corresponding rotating roller through the intermediary of a spindle traversing the lateral casing in a bearing provided for this purpose, and penetrating into an appropriate bore of the roller. In addition, the four driving wheels 48, 49, 50 and 51 for entraining the caterpillar possess axes of rotation situated in the same horizontal plane, and this permits a very flat apparatus to be proposed.
It is to be noted that a caterpillar has not been illustrated in
The extreme simplicity of the structure of the apparatus according to the invention will be noted, said structure being reduced to:
-
- a U-shaped support on which are secured the reduction motor and pump members,
- two lateral casings secured to the U-shaped support, which can be rapidly dismantled and include all of the transmission and the members connected with the drive of the apparatus,
- freewheels inserted between the two lateral groups, and
- an upper hood for closing the motor compartment.
The caterpillars with their driving wheels are advantageously placed in an overhanging manner on the lateral casings, so that they are entirely visible and access for maintenance is achieved without having to dismantle any structural member.
Two fixed handles 57 will advantageously be added to permit the apparatus to be gripped by the user in order to transport it to the place of use. Such fixed handles 57 may, for example, assume the form of two bars 58, advantageously parallel respectively to the bearing axles 2 and 3 and placed substantially above these bearing axles, as illustrated in
The centrifuge pump is advantageously made up of two distinct parts, the motor with its turbine on the one hand and the guide 55 for the fluid flow on the other hand, individually screwed to the base of the support 18, the flow guide having its outlet in the upper portion of the apparatus at the opening 34 illustrated in
It is to be noted that fluid penetrates into the apparatus, with the exception of the electric motors which must be placed in sealed protective casings according to any known method, the electric connector 62 which must be sealed as explained hereinafter by means of
The electric supply cable 61 of the apparatus is fitted, at one end, with the preferably rotary electric connector 62 and, at the other end, with a standard connector (not illustrated) for an electric connection to an electric supply box. The electric cable 61 is made up, for example, of a sheath 63 formed from flexible PVC, normally fitted with five electric wires 64 in the interior thereof, the immersed end 65 of the cable preferably being sealed to ensure a presence of air in the interior of the sheath 63, so necessary for the flotation of the cable. The rotary connector 62 advantageously serves as an attachment strap for the cable, directly or indirectly, and prevents it from kinking.
As illustrated in
The electric connector 62 is now going to be described in more detail with one embodiment according to
The turning portion 67 of the connector comprises a turret 80, which advantageously assumes a substantially cylindrical general shape, with a circular cross-section, the axis of symmetry of which is intended to be vertical, and includes a sealed radial inlet 69 for the electric cable 61. In the axis of the turret 80 is disposed a connection tube 70, which is secured to said turret by means of one rotating connection 79 at least and in the interior of which connection tube are disposed the electric wires 64 of said electric cable 61, respectively connected to conductor paths 71, arranged vertically and respectively forming cylindrical conductor rings with a circular cross-section on the exterior surface of the connection tube, in order that each electrical wire is capable of ensuring an electric connection via its circular path.
The fixed portion 68 of the connector 62 includes a guide tube 72 with a circular cross-section, enclosing the connection tube 70 and connected to the turning portion 67 by a connection with a degree of rotational freedom. The tube 72 is preferably intended to be secured in a connector strap 73, as shown in
The connection tube 70 advantageously includes insulating collars 77, each assuming a circular washer shape, separating the circular conductor paths 71 from one another, and the exterior cylindrical surface of which serves advantageously as a guide surface for the tube 70 in the tube 72, as illustrated in
The sealing of the electric connector 62 will advantageously be ensured on the one hand by a lip joint 81 placed between the connection tube 70 and the guide tube 72, in the upper portion of these elements at the level of the connection 74 between the turret 80 and the strap 73, and on the other hand in the base of these two tubes by a sealed resin stopper, for example blocking the base of the guide tube 72, thereby protecting all of the rotating connections between these two sealing points. The inlet of the connection tube 70 will be able to be provided with a sealed resin stopper in order to prevent liquid, which is being introduced into the turret 80, from penetrating the interior of the tube 70, where the connections of the supply wires to the circular conductor paths is effected. The turret 80, as well as the strap 73, will advantageously be provided in the form of two half shells, screwed one onto the other, thereby proposing a simple means to achieve the connection 74 with a degree of rotational freedom, and the rotating connection 79, for example of the one-piece cotter-pin, lug or grooves type, and an efficient means to achieve the sealed connection of the electric cable 61 with the turret 80 by pressure of the two half-shells on the exterior sheath 63 of the cable 61.
The apparatus according to the invention may be provided with any known means which permits its functioning to be automated, for example of the delay and reverse reduction motor drive type.
It is to be noted that the apparatus according to the invention permits the use of a conventional floating handle to be avoided, because of a low centre of gravity which permits the adherence of the robot on vertical parts to be optimised. The absence of the second reduction motor additionally permits space to be freed to position an internal float (not illustrated), which advantageously replaces the floating handle, this internal float, produced for example from polystyrene, having a more reduced volume the lighter the robot is. The internal float will preferably be housed beneath and above the reduction motor, assuming the form of a plate for example. The internal float will advantageously be able to assume any appropriate shape, moulding itself into the free spaces in the interior of the U-shaped support.
The absence of a floating handle permits the upper portion of the apparatus to be freed of any displaceable member, more precisely to free the portion of the apparatus situated above the upper hood 52, and to adopt a rotary connector 62 with a radial inlet which extends, for its part, at least to the level of its radial inlet, above the highest level of the upper hood. One advantage provided by the reduced height of the apparatus according to the invention is to be able to use it on bathing areas which are not very deep.
Claims
1. Motorised pool-cleaning apparatus (1) comprising:
- suction means (30),
- rotary means (4) for displacing said apparatus and defining first (2) and second (3) bearing axles, characterised in that:
- said rotary means, for displacing the apparatus and defining one bearing axle (2) at least of said first and second bearing axles, comprise a first (5) and a second (6) rotating roller, the respective axes of rotation (7, 8) of which are aligned on said one bearing axle (2) at least of said first and second bearing axles, and in that
- said first (5) and second (6) rotating rollers are connected by a freewheel connection (9).
2. Apparatus according to claim 1, characterised in that it comprises a single reduction motor (15), and first means (16) for rotationally entraining one of said first (5) or second (6) rotating rollers by said single reduction motor.
3. Apparatus according to claim 2, characterised in that said rotary means (4), for displacing said apparatus and defining the other bearing axle (3) of said first (2) and second (3) bearing axles, comprise a third (10) and a fourth (11) rotating roller, the respective axes of rotation (12, 13) of which are aligned on said other bearing axle (3) of said first (2) and second (3) bearing axles, and in that
- said third (10) and fourth (11) rotating rollers are connected by a freewheel connection (14).
4. Apparatus according to claim 3, characterised in that it comprises in addition second means (17) for rotationally entraining one of said third (10) or fourth (11) rotating roller by said single reduction motor (15).
5. Apparatus according to claim 2, characterised in that it comprises a support (18) on which is secured said single reduction motor (15), first (19) and second (20) caterpillar means lateral to said support on both sides thereof, first (22) and second (23) means for entraining said first and second caterpillar means respectively, associated with one at least of said first (2) or second (3) bearing axles, said first and second entrainment means being connected to said support by means of a connection with a degree of rotational freedom.
6. Apparatus according to claim 5, characterised in that said support (18) comprises a first portion (24) in the form of a U, on which is secured said single reduction motor (15), a first (25) and a second (26) lateral casing closing the open lateral ends of the U, secured respectively in a releasable manner on said first portion of the support and carrying said rotary means (4) for displacing the apparatus.
7. Apparatus according to claim 6, characterised in that said first (25) and second (26) lateral casings respectively carry, in addition, the first (22) and second (23) means for entraining said first (19) and second (20) caterpillar means, in that said first (5) and second (6) rotating rollers and said third (10) and fourth (11) rotating rollers are placed in an overhanging manner on the side of said first (25) and second (26) lateral casings respectively turned towards the first U-shaped portion (24) of the support (18), said first (22) and second (23) entrainment means of said first (19) and second (20) caterpillar means being respectively placed in an overhanging manner on the opposite side of said lateral casings.
8. Apparatus according to claim 1, characterised in that said freewheel connection or connections (9, 14) comprises or comprise, respectively, a helical resilient washer and at least one lug capable of abutting against one end (39) of said helical washer in a first direction of rotation, and of sliding on said helical washer in the second opposite direction of rotation.
9. Apparatus according to claim 1, characterised in that said suction means (30) comprise a pump (31) of the centrifuge type.
10. Apparatus according to claim 5, characterised in that said first (22) and second (23) means for entraining said first (19) and second (20) caterpillar means comprise respectively four driving wheels connected in groups of two by means of a first (27) and a second (28) transmission belt.
11. Apparatus according to claim 4, characterised in that said first (16) and second (17) means for rotationally entraining one of said first (5) or second (6) rotating roller, and of one of said third (10) or fourth (11) rotating roller, comprise a first (27) and a second (28) transmission belt.
12. Apparatus according to claim 1, characterised in that it comprises two fixed gripping handles (57), disposed below an upper level which is defined by the highest surface of said apparatus.
13. Apparatus according to claim 12, characterised in that said two fixed gripping handles (57) are parallel to said first (2) and second (3) bearing axles and disposed above these bearing axles.
14. Apparatus according to claim 1, characterised in that it comprises a rotary electric connector (62) for a connection to an electric supply cable (61), which connector permits this supply cable to be connected to said apparatus according to a connection which has a degree of rotational freedom.
15. Apparatus according to claim 1, characterised in that said rotary means (4), for displacing said apparatus and defining the other bearing axle (3) of said first (2) and second (3) bearing axles, comprise a third (10) and a fourth (11) rotating roller, the respective axes of rotation (12, 13) of which are aligned on said other bearing axle (3) of said first (2) and second (3) bearing axles, and in that
- said third (10) and fourth (11) rotating rollers are connected by a freewheel connection (14).
16. Apparatus according to claim 3, characterised in that it comprises a support (18) on which is secured said single reduction motor (15), first (19) and second (20) caterpillar means lateral to said support on both sides thereof, first (22) and second (23) means for entraining said first and second caterpillar means respectively, associated with one at least of said first (2) or second (3) bearing axles, said first and second entrainment means being connected to said support by means of a connection with a degree of rotational freedom.
17. Apparatus according to claim 4, characterised in that it comprises a support (18) on which is secured said single reduction motor (15), first (19) and second (20) caterpillar means lateral to said support on both sides thereof, first (22) and second (23) means for entraining said first and second caterpillar means respectively, associated with one at least of said first (2) or second (3) bearing axles, said first and second entrainment means being connected to said support by means of a connection with a degree of rotational freedom.
Type: Application
Filed: May 10, 2005
Publication Date: Oct 9, 2008
Applicant: P.M.P.S. Technologies (Quint-Fonsegrives)
Inventors: Vincent Lavabre (Toulouse), Maxime Puech (Dremi Lafage)
Application Number: 11/579,321
International Classification: E04H 4/16 (20060101); A47L 5/00 (20060101);