MODULAR CONTAINER SYSTEM
A modular container system of nestable containers which includes a main container, stackable secondary containers that substantially occupy a uniform plan area and shape of the main container, and tertiary containers that substantially occupy a uniform plan area and shape of at least one secondary container. The main container has a carrying handle, and secondary containers that also have carrying handles can serve alternatively as main containers. Thus the system is highly versatile in that various combinations of the containers are nestable for use in a variety of situations. Also disclosed is a point-of-sale display including multiple sets or likenesses of the containers In different combinations thereof.
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The present invention relates to portable containers such as garment bags, carrying cases, and the like having modular outer and inner components.
Containers having nested components of different dimensions are known, being disclosed, for example, in U.S. Pat. Nos. 2,574,089 to Cochran, 3,861,504, to McGraw, 4,273,223 to Tomlinson, 4,973,674 to Landes, 5,894,975 to Holden et al., and 6,186,201 to Salz, and Application Publication 2005/0016808 by Sapyta. The various configurations disclosed in these documents include removable liners, attachable inside pockets, inserts, and interchangeable outside covers.
Modular containers of the prior art typically exhibit one or more of the following disadvantages:
1. They are difficult to use in that they require manipulation of internal fasteners;
2. They lack versatility in that they have few, if any, alternative storage configurations; and
3. They are expensive to manufacture in that they are excessively complicated, have excessively expensive components, and/or are difficult to assemble.
Thus there is a need for a container system that is easy to use, particularly versatile, and inexpensive to provide.
SUMMARYThe present invention meets this need by providing a modular container system having a multiplicity of selectable configurations and arrangements. In one aspect of the invention, the system includes a main container including a generally planar main bottom wall member, and a generally cylindrical upstanding main side wall member, the main side wall member being joined to the main bottom wall member along a perimeter extremity of the main bottom wall member to form a main storage cavity that has a main plan area and shape that is substantially uniform from the main bottom wall member to an upper extremity of the main storage cavity; a plurality of secondary containers that are insertable into the main storage cavity in stacked layers, one or more of the secondary containers being formed to occupy substantially the entire plan area of the main container. The plurality of secondary containers, when stacked in the main storage cavity, substantially fill a volume portion of the main storage cavity that extends from the bottom wall member to an upper surface of the uppermost of the stacked secondary containers. The main container can further include a closure flap structure that is movably connected to the main side wall for covering the storage cavity.
The main plan shape can be generally rectangular, hexagonal, elliptical, or other shape. As used herein, elliptical includes circular and oval. In the case of the main plan shape being generally rectangular, the main side wall can have opposite side portions and opposite end portions, the closure flap structure including a pair of first flap members respectively connected to the opposite end portions and having a first fastener structure for securing same in a closed and overlapping condition. The first fastener structure can include a mating pair of hook and loop members affixed to facing surfaces of the first flap members. The closure flap structure can further include a pair of second flap members connected to the opposite side wall portions for closing the main storage cavity. Preferably a second fastener structure is provided for selectively connecting the second flap members, with the second flap members being in overlapping relation to the first flap members when the first flap members are in the closed condition. The second closure structure can extend along marginal edge portions of the second flap members opposite the side wall portions. The second closure structure can include a mating pair of zipper members.
Preferably the main container further includes main carrying handle means, which can include a pair of main carrying straps connected to respective main side wall members. Each of the main carrying straps can have spaced apart connections to the main side wall for forming a handle loop portion, the handle loop portions being adapted for being positioned in adjacency above the main side wall member to form a singular handle.
Preferably at least one of the secondary containers is a pack container including a pack bottom wall member, and a generally cylindrical upstanding pack side wall member, the pack side wall member being joined to the pack bottom wall member along a perimeter extremity of the pack bottom wall member to form a pack storage cavity, for providing the pack storage cavity with a pack plan area that is substantially uniform from the pack bottom wall member to an upper extremity of the pack storage cavity. The pack container can include an openable pack top wall connected to the pack side wall along an edge portion thereof, and pack fastener means for selectively securing the pack top wall in a closed condition in generally parallel relation to the pack bottom wall. Preferably the pack container further includes a pack carrying strap connected to the pack top wall member for facilitating lifting of the pack container from the main container. The pack container can further include a pocket structure connected to an inside surface of the pack top wall and covering a portion thereof, the pocket structure forming a plurality of parallel-spaced pocket channels for holding respective handles of implements to be carried. Preferably the pack container further includes a pack pocket flap connected to the pack top wall member in spaced relation to the pocket structure and having a storage position covering a portion of the pack packet structure for preventing contact between implements carried by the pocket structure and other contents of the pack container.
An important optional feature of the present invention is a set of tertiary containers associated with the pack container, each tertiary container including a tertiary bottom wall member, and a generally cylindrical upstanding tertiary side wall member, the tertiary side wall member being joined to the tertiary bottom wall member along a perimeter extremity of the tertiary bottom wall member to form a tertiary storage cavity, the tertiary storage cavity having a plan area that is substantially uniform from the tertiary bottom wall member to an upper extremity of the storage cavity, the set of tertiary containers being insertable in laterally adjacent relation within the pack storage cavity to occupy substantially all of the pack plan area. With this feature, the pack container can function as a main container, the tertiary containers functioning as secondary containers.
At least one of the secondary containers can be a folio container including a folio panel member having front surface, a back surface forming a plurality of folio panel portions, the folio panel member having a generally flattened condition, and a folded condition wherein the panel portions are in generally facing relation, the folio container, when in the folded condition having a folio plan area and shape that is approximately the same as the main plan area and shape. The folio container can further include at least one folio pocket structure being substantially co-extensive with one of the folio panel portions and having a folio pocket fastener for selectively securing the folio pocket in a closed condition. One or more pocket structure can be removably connected to the corresponding folio panel member, and one or more can include a mesh wall portion for facilitating drying contents thereof, the folio container further including a hook member movably connected proximate an edge margin of the front surface of the folio panel member for hanging the folio container in the flattened condition thereof from an external support. Preferably the folio container further includes folio fastener means for releasably holding the folio container in its closed condition.
At least one of the secondary containers can be a pocket container including a facing pair of main pocket members forming a main pocket having a plan area and shape that is approximately the same as the main plan area and shape, and a main pocket fastener for selectively securing the main pocket in a closed condition thereof; and a secondary pocket member connected to one of the main pocket members in facing relation thereto for forming a secondary pocket, and a secondary pocket fastener for selectively securing the secondary pocket in a closed condition thereof. The pocket container can further include a tertiary pocket member connected to the secondary pocket member in facing relation thereto for forming a tertiary pocket, and a tertiary pocket fastener for selectively securing the tertiary pocket in a closed condition thereof. Preferably at least one pocket member of the pocket container includes a mesh material for facilitating drying of pocket contents of the pocket container.
In another aspect of the invention, a modular container system includes the a main container; a plurality of the secondary containers, at least one of which is a pack container; and a plurality of the tertiary containers being associated with the pack container and insertable within the pack storage cavity to occupy substantially all of the pack plan area, a plurality of the tertiary containers substantially filling a volume portion of the pack storage cavity extending from the pack bottom wall member to an upper surface of the uppermost of the tertiary containers. At least some of the tertiary containers are preferably insertable in laterally adjacent relation within the pack storage cavity to occupy substantially all of the pack plan area. Also, or in the alternative, at least one of the tertiary containers is insertable within the pack storage cavity to occupy substantially all of the pack plan area. Preferably the container system further includes a rack for displaying or a chart for identifying at least some nestable container subsets of the system.
These and other features, aspects, and advantages of the present invention will become better understood with reference to the following description, appended claims, and accompanying drawings, where:
The present invention is directed to a modular container system that is particularly versatile, having a variety of selectable configurations. With reference to
In the configuration of
The main container 12 also has a carrying handle structure, which can be in the form of a pair of handle loop elements 40, one such handle loop element being attached to the outside surface of one side wall portion 28 of the main side member 24 as shown in
The pack containers 20 are configured for stacking within the main storage cavity 26 as indicated above, each having a generally planar pack bottom wall member 52, and a generally cylindrical upstanding pack side wall member 53 that is joined to the pack bottom wall member along a perimeter extremity 54 of the pack bottom wall member to form a pack storage cavity 55. The pack storage cavity has a pack plan area and shape that is substantially uniform from the pack bottom wall member to an upper extremity of the pack storage cavity, the pack plan area being generally rectangular in the exemplary configuration of
Also shown in
As yet further shown in
It is desirable that the main structural components of the modular container system be somewhat flexible, both for accommodating contents of arbitrary size and shape and also for permitting the main container 12 to be located in variously confined spaces. Some degree of reinforcement is preferred in the main bottom wall member 22 and the second flap members 32, but little stiffness is preferred in most others of the structural components of the various containers. Accordingly in the exemplary configuration of
With particular reference to
Preferably the plan dimensions of the pocket container 16 are approximately the same as those of the pack containers 20A and 20B for permitting placement within the main container 12 oriented generally parallel to the main bottom wall member 22 and occupying substantially all of the plan area thereof. It is recognized that the plan outline of the pocket container 16 can have a lesser degree of corner rounding than that of the pack containers 20, in which case the plan outline of the pocket container is preferably slightly reduced in length and width as compared with that of the pack containers 20A and 20B. Further, a slight reduction in the plan profile of the pocket container 16 advantageously permits storage thereof within either of the pack containers 20A and 20B, while still occupying substantially all of the plan area of the main container 12.
With particular reference to
Suitable materials for the bottom wall and side members 22 and 24, the first and second flap members 30 and 32, the outer pocket member 43, and the handle loop elements 40 of the main container 12 include 190 Denier Nylon® having a backing of vinyl or rubber, available from Kar King of Guangzhou, China. This material is also suitable for forming the bottom, side, and top wall members 51, 52, and 56 of the pack containers 20, as well as the folio panel member 74 of the folio container 18. A suitable lining for this material is 210 Denier Nylon, also available from Kar King. Suitable materials for the flap pocket panel 34 and the inner pocket member 46 of the main container 12 include Nylon netting having a diagonal pitch of approximately 4 mm. Materials for the core bottom, side, and top wall members 51″, 52″, and 56″ of the core containers 61, and the main and tubular pocket members 80 and 82 include transparent polyvinylchloride (PVC), which is available from a variety of sources. Suitable materials for the packet bottom, side, and top wall members 51″, 52″, and 55″ of the packet container 62, the outer and inner pocket panels 70 and 71 of the pocket container 16, and the flap pocket member 34′ and the pouch pocket member 86 of the pouch container 85 include woven Nylon mesh having a pitch of approximately 0.5 mm in both length and width directions, this material also being available from a variety of sources.
An important feature of the present invention is that each of the pack containers 20A, 20B, and 20C, can function as the main container 12, in that each has a plan area and shape that is substantially uniform from the bottom wall thereof to an upper extremity of the respective storage cavity. Further in the case of the major and minor pack containers 20A and 20B, plural counterparts of the packet container 62 can be stacked therein, substantially filling a volume portion of the pack storage cavity 55 from the bottom wall member 52 to the upper surface of the uppermost of the stacked packet containers. Moreover, as shown in
Accordingly, and with further reference to
In the exemplary configuration of the container system 10 shown in
As indicated above, further combinations of containers according to the present invention are advantageously nestable. Some of these are set forth in Table 2 below for main and secondary containers. It will be understood that combinations including the main container 12 (XXL) can further include as tertiary containers those listed as secondary containers for the pack containers 20A (XL), 20B (L), and 20C (M) that are chosen. The nominal capacity of the main container 12 (XXL) for secondary containers in the case of the exemplary dimensions of Table 1 is represented by the relation
25≦12N1+9N2+7N3+2N4+3N5+5N6
where:
-
- N1=number of major pack containers 12A (XL);
- N2=number of minor pack containers 12B (L);
- N3=number of mini-pack containers 12C (M);
- N4=number of pocket containers 14 (XX SLIM);
- N5=number of packet containers 62 (X SLIM); and
- N6=number of folio containers 18 (SLIM).
With further reference to
With further reference to
Although the present invention has been described in considerable detail with reference to certain preferred versions thereof, other versions are possible. For example, the main container 12′ of
Claims
1. A modular container comprising:
- (a) a main container comprising a generally planar main bottom wall member, and a generally cylindrical upstanding main side wall member, the main side wall member being joined to the main bottom wall member along a perimeter extremity of the main bottom wall member to form a main storage cavity, the main storage cavity having a main plan area and shape that is substantially uniform from the main bottom wall member to an upper extremity of the main storage cavity;
- (b) a plurality of secondary containers, the secondary containers being insertable into the main storage cavity in stacked layers, one or more of the secondary containers being formed to occupy substantially the entire plan area of the main container, the plurality of secondary containers, when stacked in the main storage cavity, substantially filling a volume portion of the main storage cavity extending from the bottom wall member to an upper surface of the uppermost of the stacked secondary containers.
2. The container of claim 1, wherein the shape of the main plan area is generally rectangular.
3. The container of claim 1, wherein the shape of the main plan area is generally hexagonal.
4. The container of claim 1, wherein the shape of the main plan area is generally elliptical.
5. The container of claim 1, wherein the main container further comprises a closure flap structure movably connected to the main side wall for covering the storage cavity.
6. The container of claim 5, wherein the main plan shape is generally rectangular, the main side wall having opposite side portions and opposite end portions, the closure flap structure comprising a pair of first flap members respectively connected to the opposite end portions, the first flap members having a first fastener structure for securing same in a closed and overlapping condition.
7. The container of claim 6, wherein the first fastener structure comprises a mating pair of hook and loop members affixed to facing surfaces of the first flap members.
8. The container of claim 6, wherein the closure flap structure further comprises a pair of second flap members connected to the opposite side wall portions for closing the main storage cavity.
9. The container of claim 8, further comprising a second fastener structure for selectively connecting the second flap members, selectively with the second flap members being in overlapping relation to the first flap members when the first flap members are in the closed condition.
10. The container of claim 9, wherein the second closure structure extends along marginal edge portions of the second flap members opposite the side wall portions.
11. The container of claim 9, wherein the second closure structure comprises a mating pair of zipper members.
12. The container of claim 1, wherein the main container further comprises main carrying handle means having a pair of main carrying straps connected to respective main side wall members.
13. The container of claim 12, wherein each of the main carrying straps has spaced apart connections to the main side wall and forming a handle loop portion, the handle loop portions being adapted for being positioned in adjacency above the main side wall member to form a singular handle.
14. The container of claim 1, wherein at least one of the secondary containers is a pack container comprising a pack bottom wall member, and a generally cylindrical upstanding pack side wall member, the pack side wall member being joined to the pack bottom wall member along a perimeter extremity of the pack bottom wall member to form a pack storage cavity, the pack storage cavity having a pack plan area that is substantially uniform from the pack bottom wall member to an upper extremity of the pack storage cavity.
15. The container of claim 14, the pack container comprises an openable pack top wall connected to the pack side wall along an edge portion thereof, and pack fastener means for selectively securing the pack top wall in a closed condition in generally parallel relation to the pack bottom wall.
16. The container of claim 15, wherein the pack container further comprises a pack carrying strap connected to the pack top wall member.
17. The container of claim 15, wherein the pack container further comprises a pocket structure connected to an inside surface of the pack top wall and covering a portion thereof, the pocket structure forming a plurality of parallel-spaced pocket channels for holding respective handles of implements to be carried.
18. The container of claim 17, wherein the pack container further comprises a pack pocket flap connected to the pack top wall member in spaced relation to the pocket structure and having a storage position covering a portion of the pack packet structure for preventing contact between implements carried by the pocket structure and other contents of the pack container.
19. The container of claim 14, further comprising a set of tertiary containers associated with the pack container, each tertiary container comprising a tertiary bottom wall member, and a generally cylindrical upstanding tertiary side wall member, the tertiary side wall member being joined to the tertiary bottom wall member along a perimeter extremity of the tertiary bottom wall member to form a tertiary storage cavity, the tertiary storage cavity having a plan area that is substantially uniform from the tertiary bottom wall member to an upper extremity of the storage cavity, the set of tertiary containers being insertable in laterally adjacent relation within the pack storage cavity to occupy substantially all of the pack plan area.
20. The container of claim 1, wherein at least one of the secondary containers is a folio container comprising a folio panel member having front surface, a back surface forming a plurality of folio panel portions, the folio panel member having a generally flattened condition, and a folded condition wherein the panel portions are in generally facing relation, the folio container, when in the folded condition having a folio plan area and shape that is approximately the same as the main plan area and shape.
21. The container of claim 20, wherein the folio container further comprises at least one folio pocket structure being substantially co-extensive with one of the folio panel portions and having a folio pocket fastener for selectively securing the folio pocket in a closed condition.
22. The container of claim 21, wherein the folio pocket structure is removably connected to the corresponding folio panel member.
23. The container of claim 20, wherein the at least one folio pocket structure comprises a mesh wall portion for facilitating drying contents thereof, and the folio container further comprises a hook member movably connected proximate an edge margin of the front surface of the folio panel member for hanging the folio container in the flattened condition thereof from an external support.
24. The container of claim 20, wherein the folio container further comprises folio fastener means for releasably holding the folio container in the closed condition thereof.
25. The container of claim 1, wherein at least one of the secondary containers is a pocket container comprising:
- (a) a facing pair of main pocket member portions forming a main pocket having a plan area and shape that is approximately the same as the main plan area and shape, and a main pocket fastener for selectively securing the main pocket in a closed condition thereof; and
- (b) a secondary pocket member portion connected to one of the main pocket member portions in facing relation thereto for forming a secondary pocket, and a secondary pocket fastener for selectively securing the secondary pocket in a closed condition thereof.
26. The container of claim 25, wherein the pocket container further comprises a tertiary pocket member portion connected to the secondary pocket member portion in facing relation thereto for forming a tertiary pocket, and a tertiary pocket fastener for selectively securing the tertiary pocket in a closed condition thereof.
27. The container of claim 25, wherein at least one pocket member of the pocket container comprises a mesh material for facilitating drying of pocket contents of the pocket container.
28. A point-of-sale modular container system comprising:
- (a) a main container comprising a generally planar main bottom wall member, and a generally cylindrical upstanding main side wall member, the main side wall member being joined to the main bottom wall member along a perimeter extremity of the main bottom wall member to form a main storage cavity, the main storage cavity having a main plan area and shape that is substantially uniform from the main bottom wall member to an upper extremity of the main storage cavity;
- (b) a plurality of secondary containers, the secondary containers being insertable into the main storage cavity in stacked layers, one or more of the secondary containers being formed to occupy substantially the entire plan area of the main container, the plurality of secondary containers, when stacked in the main storage cavity, substantially filling a volume portion of the main storage cavity extending from the bottom wall member to an upper surface of the uppermost of the stacked secondary containers, at least one of the secondary containers is a pack container comprising: (i) a pack bottom wall member; (ii) a generally cylindrical upstanding pack side wall member, the pack side wall member being joined to the pack bottom wall member along a perimeter extremity of the pack bottom wall member to form a pack storage cavity, the pack storage cavity having a pack plan area that is substantially uniform from the pack bottom wall member to an upper extremity of the pack storage cavity; and (iii) a handle structure;
- (c) a plurality of tertiary containers associated with the pack container, each tertiary container comprising a tertiary bottom wall member, and a generally cylindrical upstanding tertiary side wall member, the tertiary side wall member being joined to the tertiary bottom wall member along a perimeter extremity of the tertiary bottom wall member to form a tertiary storage cavity, the tertiary storage cavity having a plan area that is substantially uniform from the tertiary bottom wall member to an upper extremity of the tertiary storage cavity, one or more of the tertiary containers being insertable within the pack storage cavity to occupy substantially all of the pack plan area, a plurality of the tertiary containers substantially filling a volume portion of the pack storage cavity extending from the pack bottom wall member to an upper surface of the uppermost of the tertiary containers.
29. The container system of claim 28, wherein at least some of the tertiary containers are insertable in laterally adjacent relation within the pack storage cavity to occupy substantially all of the pack plan area.
30. The container system of claim 28, wherein at least one of the tertiary containers is insertable within the pack storage cavity to occupy substantially all of the pack plan area.
31. The container system of claim 28, further comprising a rack for displaying at least some nestable container subsets of the system.
32. The container system of claim 28, further comprising a chart for identifying at least some nestable container subsets of the system.
33. A modular container comprising:
- (a) a main container comprising a generally planar main bottom wall member, and a generally cylindrical upstanding main side wall member, the main side wall member being joined to the main bottom wall member along a perimeter extremity of the main bottom wall member to form a main storage cavity, the main storage cavity having a main plan area and shape that is substantially uniform from the main bottom wall member to an upper extremity of the main storage cavity;
- (b) a plurality of secondary containers, the secondary containers being insertable into the main storage cavity in stacked layers, one or more of the secondary containers being formed to occupy substantially the entire plan area of the main container, the plurality of secondary containers, when stacked in the main storage cavity, substantially filling a volume portion of the main storage cavity extending from the bottom wall member to an upper surface of the uppermost of the stacked secondary containers;
- (c) at least one of the secondary containers being a pack container comprising: (i) a pack bottom wall member; (ii) a generally cylindrical upstanding pack side wall member, the pack side wall member being joined to the pack bottom wall member along a perimeter extremity of the pack bottom wall member to form a pack storage cavity, the pack storage cavity having a pack plan area that is substantially uniform from the pack bottom wall member to an upper extremity of the pack storage cavity; and (iii) a handle structure; and
- (d) a plurality of tertiary containers associated with the pack container, each tertiary container comprising a tertiary bottom wall member, and a generally cylindrical upstanding tertiary side wall member, the tertiary side wall member being joined to the tertiary bottom wall member along a perimeter extremity of the tertiary bottom wall member to form a tertiary storage cavity, the tertiary storage cavity having a plan area that is substantially uniform from the tertiary bottom wall member to an upper extremity of the tertiary storage cavity, one or more of the tertiary containers being insertable within the pack storage cavity to occupy substantially all of the pack plan area, a plurality of the tertiary containers substantially filling a volume portion of the pack storage cavity extending from the pack bottom wall member to an upper surface of the uppermost of the tertiary containers.
Type: Application
Filed: Apr 17, 2007
Publication Date: Oct 23, 2008
Applicant: MARKWINS BEAUTY PRODUCTS, INC. (Industry, CA)
Inventor: Lindsay Bernays Randolph (Beverly Hills, CA)
Application Number: 11/736,332
International Classification: B65D 21/00 (20060101);