CONVERTIBLE CARGO BED
A convertible cargo bed assembly for a utility vehicle is provided. The assembly includes a single piece molded main body having a pair of integrally formed hip restraints that each include a passenger hand hold integrally formed within the respective hip restraint. The assembly additionally includes a molded pivoting panel that has a cargo deck side and a seat side. The cargo deck side functions as a portion of a cargo deck when the pivoting panel is in a deployed position. The seat side has at least one full-sized seat cushion coupled thereto. That is the full-sized seat cushion is approximately the same size as the forward facing driver's and passenger's seats. Therefore, when the pivoting panel is transitioned from the deployed position to a stowed position, wherein the convertible cargo bed provides a full-sized rear facing seat.
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This application is a divisional of U.S. patent application Ser. No. 11/767,125 filed on Jun. 22, 2007, which is a division of U.S. patent application Ser. No. 11/343,962 filed on Jan. 31, 2006 and issued as U.S. Pat. No. 7,240,948 on Jul. 10, 2007. The disclosures of the above applications are incorporated herein by reference.
FIELDThe present disclosure relates to cargo beds for a utility vehicle and more particularly to a molded cargo bed that is convertible to a full-sized rear facing seat.
BACKGROUNDTypically, known utility vehicle cargo beds have a welded steel or welded aluminum construction and consist of many separate, mostly metal, components that are assembled using nuts and bolts.
Some known utility vehicle cargo beds are convertible to provide one or two compact-sized rear facing seats. Generally, a metal plate that forms a portion of the deck of the cargo bed is connected to the remaining portion of the deck by a fixed steel hinge, e.g. a piano hinge. To convert the cargo bed to a rear facing seat, the metal plate is pivoted along the fixed hinge and folded on top of the other portion of the deck. Such known convertible cargo beds only provide a reduced or compact-sized temporary seat compared to the full-sized forward facing seats, i.e. the driver's seat and the forward facing passenger's seat. Accordingly, the known convertible cargo beds are typically heavy, time consuming and costly to assemble, subject to rust, scratches and dents, noisy, create stability issues for the utility vehicle and only provide a compact-sized rear facing seat.
Therefore, it is desirable to provide a convertible cargo bed for utility vehicles that is light weight, has very few components, will not rust and will provide a full-sized rear facing seat when placed in the seat configuration.
SUMMARYIn various embodiments, a convertible cargo bed assembly for a utility vehicle is provided. The assembly includes a single piece molded main body having a pair of integrally formed hip restraints that each include a passenger hand hold integrally formed within the respective hip restraint. The assembly additionally includes a molded pivoting panel that has a cargo deck side and a seat side. The cargo deck side functions as a portion of a cargo deck when the pivoting panel is in a deployed position. The seat side has at least one full-sized seat cushion coupled thereto. That is, the full-sized seat cushion is approximately the same size as the forward facing driver and passenger's seats. Therefore, when the pivoting panel is transitioned from the deployed position to a stowed position, wherein the convertible cargo bed assembly provides a full-sized rear facing seat.
To place the convertible cargo deck in the rear facing seat configuration, the pivoting panel is pivoted about hinge posts of the panel as the hinge post are transitioned along the length of an elongated receptacles, formed in hip restraints, from a first end to a second end of the elongated receptacles. The panel is thereby rotatably transitioned from the deployed position to the stowed position, wherein the cargo deck side rests on a first deck portion of the main body such that a first portion of the pivoting panel is supported by the first deck portion. A second portion of the pivoting panel overhangs the first deck portion and is supported by hinge posts of the pivoting panel extending into the elongated receptacles.
To place the convertible cargo deck in the cargo deck configuration, the pivoting panel is pivoted about the hinge posts of the panel as the hinge posts are transitioned along the length of the elongated receptacles from the second end to the first end. The panel is thereby rotatably transitioned from the stowed position to the deployed position, wherein a top edge of the pivoting panel first portion is supported by a support bracket coupled to a grab rail connected to the frame of the utility vehicle. The pivoting panel second portion is supported by an edge of the pivoting panel second portion resting on a support ledge recessed along an edge of the first deck portion such that the cargo deck side of the pivoting panel is substantially coplanar with a surface of the first deck portion. Therefore, the pivoting panel functions as a second deck portion to form a substantially flat cargo deck.
The convertible cargo bed assembly further includes at least one seat back cushion that is adapted to be coupled to and removed from a back side of the main body. In various embodiments, the seat back cushion can be coupled to and removed from the back side without the use of tools, such as screw drivers, wrenches, pliers, powered hand tools, etc. In various other embodiments, the seat back cushion can be coupled to and removed from the back side using only a common hand tools such as a hex drive wrench or screw driver.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is in no way intended to limit the present disclosure, application, or uses. Throughout this specification, like reference numerals will be used to refer to like elements.
Referring to
Referring now to
The pivoting panel further includes a seat side 54 adapted to have at least one full-sized seat cushion 58 attached thereto to provide at least one full-sized rear facing seat when the cargo bed assembly 12 is placed in a rear facing seat configuration with the pivoting panel 34 in a stowed position, as shown in
The convertible cargo bed assembly 12 covers a portion of a utility vehicle body structure 62 and attaches to a metal frame 66, shown and described below in reference to
Referring now to
The pivoting panel 34 is then brought to an orientation wherein the pivoting panel 34 is substantially perpendicular with each sidewall 18, i.e., having a substantially geometrically square relation to the sidewalls 18, such that each post 38 is aligned with the transfer channel 78 of the respective sidewall 18. The pivoting panel 34 is then moved downward to transition the posts 38 through the respective transfer channels 78 into the respective elongated receptacles 74. In various implementations, the insertion receptacles 70 also provide hand holds for passengers seated on the rear facing seat when the cargo bed assembly 12 is placed in a rear facing seat configuration.
Referring now to
Once the hinge posts 38 are retained within the elongated receptacles 74, the pivoting panel 34 can be transitionally pivoted from the deployed position to the stowed position, as described further below, wherein the cargo deck side 50 rests on a first deck portion 22 of the main body 14. A first portion of the pivoting panel 34 is supported by the first deck portion 22 and a second portion of the pivoting panel 34 extends past an edge 82, overhanging the first deck portion 22, as best illustrated in
Referring now also to
Referring now to
In some embodiments, as shown in
In various embodiments, the cargo bed assembly 12 includes a refuse aperture 110 in the first deck portion 22. The refuse aperture 110 allows water or debris that may accumulate on the first deck portion 22 to drain off of or be removed from the first deck portion 22. Additionally, the refuse aperture 110 provides an access opening that allows a person to easily grab the pivoting panel top edge 36 to pivot the pivoting panel 34 about the hinge posts 38 and simultaneously transition the hinge posts 38 along the elongated receptacle 74 to move the pivoting panel 34 from the stowed position to the deployed position. In various embodiments, the cargo bed assembly 12 includes a storage compartment door 114, best shown in
In some embodiments, the main body 14 attaches to the utility vehicle at three attachment points. More particularly, the foot rest 32 is coupled to the metal undercarriage structure 94, as shown in
In some embodiments, the cross member 126 is a metal structure, such as a piece of angle iron or C-channel, and the main body 14 includes a support ledge (not shown) that rests on top of the cross member 126. The main body is coupled to the cross member 126 by bolting the back side 26 to the cross member 126. Therefore, support is provided across a large portion of back side 26, or substantially the entire back side 26.
Referring now to
Referring to
The transitionally pivoting panel assembly is adapted to place the pivoting panel 34 in the stowed position to provide a full-sized rear facing seat or in the deployed position where the deck side 50 mates with the first deck portion 22 to provide a substantially flat cargo deck surface.
Referring now to
The pivoting panel 34 is rotationally transitioned between the stowed position and the deployed position by sliding the pivoting panel hinge posts 38 between the first ends 130 and the second ends 134 of the elongated receptacles 74 while simultaneously rotating the pivoting panel 34 about a centerline C of the hinge posts 38, shown in
Similarly, to rotationally transition the pivoting panel 34 from the deployed position to the stowed position, the panel top edge 36 is lifted such that the pivoting panel 34 begins to rotate about the center line C of the hinge posts 38. The hinge posts are then slid along the elongated receptacles 74 from second ends 134 to the first ends 130 of the elongated receptacles 74. Simultaneously, the pivoting panel 34 is further rotated about the centerline C to thereby flip the pivoting panel 34 over such that the first portion of the pivoting panel 34 rests on the first deck portion 22, thereby placing the pivoting panel 34 in the stowed position.
In some embodiments, the elongated receptacles 74 are sized to allow the hinge posts 38 to be rotated and simultaneously slidably transitioned between the first ends 130 to the second ends 134 of the elongated receptacles 74 and also allow the hinge posts 38 to be inserted and removed from the elongated receptacles 74 by canting the pivoting panel 34 in the same manner described above with reference to inserting the hinge posts 38 into the insertions receptacles 70.
Although the pivoting panel assembly has been described herein with respect to a convertible cargo bed assembly for a utility vehicle, it should be understood that the pivoting panel assembly can be employed in various other applications and remain within the scope of the disclosure. For example, the pivoting panel assembly could be utilized to rotationally transition a truck tailgate between a stowed position and deployed position, or rotationally transition a storage box door between a towed position and deployed position.
The section headings used herein are for organizational purposes only and are not to be construed as limiting the subject matter described in any way. Additionally, the description herein is merely exemplary in nature and, thus, variations that do not depart from the gist of that which is described are intended to be within the scope of the disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure. Therefore, while the present teachings are described in conjunction with various embodiments, it is not intended that the present teachings be limited to such embodiments. On the contrary, the present teachings encompass various alternatives, modifications, and equivalents, as will be appreciated by those of skill in the art.
Claims
1. A method for providing a convertible cargo deck on a utility vehicle, said method comprising:
- coupling a molded main body structure to a mounting bracket connected to a frame of the utility vehicle and to a metal undercarriage structure coupled to the frame of the utility vehicle;
- rotationally transitioning a pivoting panel from a stowed position, wherein a seat side of the pivoting panel having a full-sized seat cushion coupled thereto provides a full-sized rear facing seat to a deployed position, wherein a cargo deck side of the pivoting panel provides a portion of a cargo deck.
2. The method of claim 1, wherein rotationally transitioning the pivoting panel from the stowed position comprises:
- supporting a top edge of a first portion of the pivoting panel on a support bracket coupled to a grab rail connected to a frame of the utility vehicle; and
- resting an edge of a second portion of the pivoting panel on a support ledge recessed along an edge of a first deck portion of the main body such that the cargo deck side of the pivoting panel is substantially coplanar with a surface of the first deck portion and the pivoting panel serves as a second deck portion to form a substantially flat cargo deck.
3. The method of claim 1, wherein the method further comprises mating a first connector of at least one seat back cushion with a second connector included in a back side of the main body extending substantially perpendicular from the first deck portion such that the seat back cushion is removeably coupled to the back side.
Type: Application
Filed: Jul 3, 2008
Publication Date: Oct 30, 2008
Applicant: Textron Inc. (Providence, RI)
Inventor: Steven W. Houston (Evans, GA)
Application Number: 12/167,756
International Classification: B60R 5/04 (20060101);