Fluid Lift System
A fluid lift system includes a canister defining a cavity for lifting fluid and an orifice at an upper portion of the canister extending to the cavity, a reel, and a cable operably associated with the reel and the canister. The fluid lift system further includes a motor operatively associated with the reel, the motor operable to raise and lower the canister and a head housing defining a bore in which the upper portion of the canister is sealingly received, the head housing defining a port extending into the cavity. The fluid lift system further includes a pump in fluid communication with the head housing, the pump operable to vacuum lifted fluid from the cavity of the canister through the orifice and the port and a control system for operating the motor and the pump.
This application claims the benefit of U.S. Provisional Application No. 60/759,382, filed 17 Jan. 2006, entitled “Fluid Lift System,” which is incorporated herein by reference for all purposes.
TECHNICAL FIELDThe present invention relates to fluid lift systems. In particular, the present invention relates to systems for lifting fluids from wells.
DESCRIPTION OF THE PRIOR ARTMarginally producing wells, such as oil wells, are often left abandoned because the costs to conventionally produce fluids from the wells outweigh the monetary return for the fluids. Fluid lift systems have been devised in an attempt to provide a lower-cost way to lift fluids from marginally producing wells. However, these conventional systems have many problems. For example, most conventional fluid lift systems allow gases from within the wells to be vented to the atmosphere. Moreover, some conventional fluid lift systems use ambient air to urge fluids from the fluid lift system, presenting a potentially hazardous or explosive situation when the fluid being lifted contains hydrocarbons. Furthermore, these conventional lift systems fail to adequately contain the fluids being lifted from wells, which often results in damage to the ecology.
Most conventional fluid lift systems are complex and require precise adjustment and tolerances for proper operation. Some conventional fluid lift systems “swab” wells, such that the wells are left substantially dry. This is undesirable, because swabbing wells is unacceptable to most governmental regulatory agencies. When used in oil wells, conventional fluid lift systems often lift oil and water, because the location of the oil-water interface is not known. In addition, many conventional fluid lift systems lack a means for proper attachment to well casings. This is a problem, because most governmental regulatory agencies object to portable, i.e. trailer-mounted, fluid lift systems.
Therefore, while fluid lift systems are well known in the art, considerable room for improvement remains.
The novel features believed characteristic of the invention are set forth in the appended claims. However, the invention itself, as well as a preferred mode of use, and further objectives and advantages thereof, will best be understood by reference to the following detailed description when read in conjunction with the accompanying drawings, wherein:
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
DESCRIPTION OF THE PREFERRED EMBODIMENTIllustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
The present invention represents a fluid lift system and a method of making, using, monitoring, servicing, and reporting from the fluid lift system. The fluid lift system of the present invention is particularly useful in lifting oil from oil wells having marginal production capabilities, often known as “stripper” wells. The fluid lift system of the present invention is also particularly useful in lifting oil from oil wells in which gases are trapped, as the fluid lift system allows the gases to be recovered rather than vented to the atmosphere.
In one aspect, a fluid lift system includes a canister defining a cavity for lifting fluid and an orifice at an upper portion of the canister extending to the cavity, a reel, and a cable operably associated with the reel and the canister. The fluid lift system further includes a motor operatively associated with the reel, the motor operable to raise and lower the canister and a head housing defining a bore in which the upper portion of the canister is sealingly received, the head housing defining a port extending into the cavity. The fluid lift system further includes a pump in fluid communication with the head housing, the pump operable to vacuum lifted fluid from the cavity of the canister through the orifice and the port and a control system for operating the motor and the pump.
In another aspect a method of lifting fluid includes the steps of lowering a canister and detecting a depth at which contact is made between the canister and a top of a fluid pad. The method further includes the steps of lowering the canister to a predetermined depth below the top of the fluid pad and waiting for the canister to at least partially fill with fluid. The method further includes the steps of raising the canister and vacuuming the fluid from the canister.
Well riser assembly 103 comprises a riser 105 coupled to an existing well casing 107. Well casing 107 is disposed within a well 109 drilled into ground 111. In one embodiment, riser 105 is coupled to well casing 107 via a threaded collar 113. Riser 105 defines a gas outlet port 115 and comprises an upper flange 117. Gas outlet port 115 is adapted to interface with a gas recovery line 119 to provide fluid communication between a gas collection facility (not shown) and an interior of riser 105, so that gases drawn through well casing 107 are collected, rather than being merely vented to the atmosphere. In one embodiment, a valve 121 is coupled with riser 105 and gas recovery line 119, such that gas recovery line 119 is in fluid communication with the interior of riser 105 via valve 121 when valve 121 is not closed. In one embodiment, riser 105 and threaded collar 113 comprise a stainless steel, or other corrosion-resistant materials, as fluids lifted from well 109 are often corrosive in nature.
Still referring to
Reel assembly 301 comprises a reel motor 303, a gearbox 305, a reel 307, a cable 309, a sheave 311, a load-indicating shaft 313, a bearing 315, and a mounting flange 317. Reel motor 303 is mounted to and engaged with gearbox 305, which is mounted to frame upright 205 of frame assembly 201 via mounting flange 317. Preferably, reel motor 303 is a three-phase motor, capable of operating at various speeds. In one embodiment, reel motor 303 is a ¾ horsepower, three-phase, variable speed motor. Gearbox 305, which is preferably a speed-reducing gearbox, includes an output shaft 319 to which reel 307 is mounted. In one embodiment, gearbox 305 is an 80:1 speed-reducing gearbox. Thus, when reel motor 303 is operated, the rotational motion of reel motor 303 is transmitted to reel 307 through gearbox 305, but at a reduced rotational speed. Cable 309 is attached at a first end to reel 307 and is wound thereon, such that cable 309 can be payed out from and retrieved onto reel 307. In one embodiment, reel 307 is sized to hold about 3,000 feet of cable 309. Cable 309 extends around sheave 311, which is rotationally mounted to frame upright 205 via load-indicating shaft 313 and bearing 315. Specifically, bearing 315 is fixedly mounted to frame upright 205 and to load-indicating shaft 313, providing a low-friction, rotational interface. Note that, in one embodiment, the position of load-indicating shaft 313 can be adjusted with respect to frame upright 205 along an axis generally perpendicular to the page plane of
As discussed above, cable 309 is attached at a first end to reel 307. Cable 309 is attached at a second end to canister assembly 401, as will be more fully described below. In one embodiment, cable 309 comprises a nylon-coated, galvanized, 7-19 stranded cable. Alternatively, cable 309 may comprise a stainless steel, stranded cable. Canister assembly 401 comprises a nose assembly 403, a coupling 405, and a canister 407. In a preferred embodiment, nose assembly 403 is welded to coupling 405. Coupling 405 and canister 407 are adapted to be threadedly engaged with one another Canister 407 defines one or more orifices 409 (only one labeled for clarity) near an upper end 411 of canister 407 and a cavity 413. Fluids that are to be lifted from well 109 flow from well 109 into cavity 413 via orifices 409. Orifices 409 are in fluid communication with cavity 413. In one embodiment, canister 407 defines four orifices 409, each having a diameter of about ¾ inch. In one embodiment, at least a portion of canister 407 is not rigid, i.e., has some degree of flexibility.
When canister 407 is submerged in fluid within well 109, the fluid flows through orifices 409 into cavity 413 of canister 407. In one embodiment, cavity 413 has a volume of about 3.7 gallons and, thus, is appropriate for marginally-producing wells, such as stripper wells. The fluid is retained in cavity 413 until it is pumped therefrom, as will be described in greater detail below. In one embodiment, orifices 409 are adapted to receive a pin 223 for retaining canister assembly 401 in an upper position if cable 309 is to be detached therefrom. For example, pin 223 may be inserted through openings 225, defined by flange mount 203, and orifices 409 to retain canister assembly 401 in a generally fixed position relative to flange mount 203, so that cable 309 can be detached therefrom. Note that openings 225 may be plugged when not in use to inhibit well gases from escaping therethrough.
Still referring to
Referring now to
Cap 521 defines a passageway 525, packing set 153 defines a passageway 527, and lower flange 519 defines a passageway 529. Cable 309 extends through passageways 525, 527, 529 and is attached to nose assembly 403 of canister assembly 401. Passageway 525 of cap 521 and passageway 529 of lower flange 519 are sized so that cable 309 is inhibited from contacting cap 521 and lower flange 519. Passageway 527 of packing set 513 is sized so that cable 309 is substantially sealed against packing set 513 but can slide through passageway 527. In this way, gases and liquids produced from well 109 are inhibited from exiting through passageway 527 to the atmosphere. Packing set 513 may be a single element or may comprise a plurality of layers. For example, in one embodiment, packing set 513 comprises layers 531, 533, 535, 537, 539, and 541. In one such embodiment, layers 531, 533 comprise a polytetrafluoroethylene-based polymer; layers 535, 537 comprise a silicone elastomer; and layers 539, 541 comprise a felt. In another embodiment, layers 535, 537 instead comprise a fluoroelastomer, such as Viton®, manufactured by DuPont Performance Elastomers.
Still referring to
Coupling 405 of canister assembly 401 defines a fluid passageway 431 that is in fluid communication with a first fluid passageway 433. First fluid passageway 433 extends through a lower surface 435 of nose 415, generally axially into nose 415. A second fluid passageway 437 extends generally radially through nose 415, terminating in recess 439 and intersecting first fluid passageway 433. Thus, as will be more fully described below, fluid from well 109 flows through fluid passageways 431, 433, 437 and into a fluid outlet port 545, defined by head housing 505, as indicated by arrow 805. A biasing element 547 is attached to head housing 505 within cavity 543 to cushion the arrival of nose assembly 403 into cavity 543 and to urge canister assembly 401 downward into well 109, as will be more fully described below. Note that cable 309 extends through biasing element 547 to nose 415. Heater blanket 509 extends over at least a portion of head housing 505 and is powered by a source of electrical power (not shown) via electrical cable 549.
Turning now to
Referring now to both
Variable frequency drive 709 drives reel motor 303 and pump motor 603 through motor contactor set 711. In other words, motor contactor set 711 allows both motors 303, 603 to be driven by a single variable frequency drive 709, as controller 703 selects and closes separate contacts of motor contactor set 711 corresponding to which motor 303, 603 is to be driven. In the embodiment illustrated in
Canister position sensor 717 indicates when canister assembly 401 is in its “home” position, i.e., when recess 439 of nose 415 is aligned with fluid outlet port 545 (see
Still referring to
Network device 723 may comprise a computer, a network interface card, a modem, a printer, a data recording device, or the like. Network device 723 may be located proximate controller 703 or may be remote from controller 703. For example, network device 723 may be a remote computer linked to controller 703 via a wired, a wireless, or a radio network or connection. Moreover, a plurality of network devices 723 may be linked to controller 703, as will be discussed in greater detail below, depending upon the application for which network device 723 is implemented.
Generally, controller 703 is programmed to operate reel motor 303, pump motor 603, and solenoid valve 713 to lift fluid from well 109, based upon the amount of fluid to be lifted from well 109 and outputs from flow sensor 715, canister position sensor 717, canister depth sensor 719, and load sensor 721. In some embodiments, controller 703 may operate based upon instructions from network device 723, as will be discussed in greater detail below. Controller 703 may be programmed using operator input device 707, via network device 723, or via a direct communication link, such as a serial communication link. Note that fluid lift system 101 is operated, as described below, by controller 703.
Referring now to
As shown in
Controller 703 calculates a weight value corresponding to the load applied to load-indicating shaft 313 by analyzing the signal transmitted by load sensor 721. This load is due to the weight of substantially empty canister assembly 401 and cable 309 attached thereto. Thus, the calculated value is a beginning or “zero” weight value. Controller 703 recalculates the weight value as canister assembly 401 is further lowered into well, based upon the length of cable 309 payed out and the known weight of cable 309 per unit length. As cable 309 is payed out, controller 703 monitors the signal from load sensor 721.
As shown in
Reel 307 continues to pay out cable 309 until a predetermined additional length of cable 309 is payed out, lowering canister assembly 401 into fluid pad 803 by a predetermined distance Z, as shown in
Once canister assembly 401 is submerged within fluid pad 803 at the desired position or within the desired range of positions, as described above and shown in
After the dwell timer has timed out, controller 703 instructs variable frequency drive 709 to operate reel motor 303 to first slowly, then quickly rotate reel 307, which first slowly, then quickly winds cable 309 onto reel 307. Note that as canister assembly 401 moves upward through well 109, canister assembly 401 urges gases within well 109 above canister assembly 401 through gas outlet port 115, so that the gases can be collected, rather than merely vented to the atmosphere. Cable 309 is wound onto reel 307 until canister assembly 401 is within a distance X of its home position, as illustrated in
In the home position, nose 415 of canister assembly 401 is received in cavity 543 of head housing 505, such that recess 439 of nose 415 is adjacent fluid outlet port 545 of head housing 505. When canister assembly 401 is in its home position, controller 703 commands reel motor 303 to stop. Controller 703 then commands solenoid valve 713 to open, opens motor contact set 711 corresponding to reel motor 303, closes motor contact set 711 corresponding to pump motor 603, and commands variable frequency drive 709 to actuate pump motor 603. The fluid is vacuum pumped by pump motor 603 from within cavity 413 of canister 407, through fluid passageway 431 of coupling 405, first fluid passageway 433 of nose 415, second fluid passageway 437 of nose 415, and into fluid outlet port 545 of head housing 505, as indicated by arrow 805 in
In one embodiment, controller 703 records the number of lifting cycles performed by fluid lift system 101 during a specific time period and calculates the amount of fluid lifted by fluid lift system 101. Controller 703 then communicates the amount of fluid lifted and the time period to network device 723. Controller 703 may also use the amount of fluid lifted by fluid lift system 101 during a particular time period to determine whether to continue lifting fluid from well 109 or to determine the number of lifting cycles to implement during a particular time frame.
If well 109 is an oil well, it is likely that fluid pad 803 comprises an oil portion 807 upwardly displaced by a water portion 809. It is preferable to fill canister 407 with oil rather than water. Since canister assembly 401 is more buoyant in water than in oil, signals from load sensor 721 can be monitored by controller 703 as canister assembly 401 is being lowered into fluid pad 803 to determine if canister assembly 401 has entered water portion 809. Moreover, control system 701 may include a water sensor 739 (shown in
As discussed above, controller 703 may be in data communication with one or more network devices 723, for example, via hard-wired data connections and/or wireless data connections. Network device 723 may take on various forms within the scope of the present invention depending upon the particular implementation of fluid lift system 101. For example, network device 723 may comprise a remote computer associated with an owner of well 109 for reporting various data, such as the amount of fluid lifted from well 109. Network device 723 may comprise a remote computer associated with an operator of well 109 for receiving and transmitting various data, for example, the amount of fluid lifted from well 109 and/or the maintenance history of the fluid lift system 101. Moreover, network device 723 may comprise a remote computer associated with a governmental agency responsible for regulating the operation of well 109 for reporting various data, for example, the amount of fluid lifted from well 109 and/or the amount of gas captured from the well. In addition, network device 723 may be a computerized data transfer system for receiving and transmitting maintenance related data, programs, and functions. In such embodiments, the remote maintenance computer may be used to diagnose problems existing in fluid lift system 101 or input maintenance related values to controller 703. Controller 703 may send data to network device 723 or network device 723 may poll or request data from controller 703. In one embodiment, network device 723 is a supervisory control and data acquisition (SCADA) system that performs a supervisory role over fluid lift system 101. In one embodiment, at least one of the data connections is accomplished via the internet.
While certain embodiments of fluid lift system 101 are powered using conventional, electrical power provided by an electrical utility, the present invention is not so limited. Rather, components of fluid lift system 101 requiring electrical power may be powered using other sources of electricity, such as from an engine-powered generator or a solar energy system. Specifically, in one embodiment, fluid lift system 101 includes a solar energy system 901, shown in
In normal operation, packing set 513, pin 419, and elastomeric seals 417, 418 experience wear and are replaced periodically as a preventative maintenance measure. The scope of the present invention encompasses providing packing set 513, pin 419, and elastomeric seals 417, 418 as a kit for replacement in fluid lift system 101. Moreover, the scope of the present invention encompasses a method of replacing a worn packing set 513, pin 419, and/or worn elastomeric seals 417, 418 in fluid lift system 101 with a new packing set 513, a new pin 419, and/or new elastomeric seals 417, 418. In one embodiment, a method of replacing packing set 513, pin 419, and elastomeric seals 417, 418 includes restraining canister assembly 401 so that canister assembly 401 cannot fall down well 109. Head assembly 501 is detached from base 209 of frame assembly 201 and cable 309 is detached from canister assembly 401 by removing worn pin 419. Worn elastomeric seals 417, 418 are removed and replaced with new elastomeric seals 417, 418. Cable 309 is removed from passageway 527 of packing set 513. Cap 521 of packing gland assembly 503 is removed to reveal packing set 513. Biasing element 523 is removed from packing gland housing 515, as is worn packing set 513. New packing set 513 is placed in packing gland housing 515 and biasing element 523 is replaced. Cap 521 is replaced on packing gland housing 515 and cable 309 is threaded through passageway 527 of packing set 513. Cable 309 is reattached to canister assembly 401 with new pin 419 and head assembly 501 is reattached to base 209. Canister assembly 401 is, then, freed for use in lifting fluid from well 109. Moreover, the scope of the present invention encompasses providing replacement parts for fluid lift system 101, including providing each of the components of fluid lift system 101 separately or in groups, kits, or assemblies, such as the assemblies 103, 201, 301, 401, 501, 601, 701 disclosed herein or subsets of such assemblies. Furthermore, the scope of the present invention encompasses a method of replacing any of the components of fluid lift system 101.
Preferably, fluids within tank 1103 is recirculated by pump 1107 prior to vacuum-evacuating fluids from the canister and prior to urging fluids from tank 1103 into the fluid recovery line. Recirculation is accomplished by positioning three-way valves 1109 and 1111 so that fluids are drawn from tank 1103, through valve 1109, through pump 1105, through valve 1111, and into tank 1103. Recirculating fluids within tank 1103 aids in keeping pump 1105 primed.
In one embodiment, a tank level sensor, such as a float switch 1117, is disposed in tank 1103 to sense a desired level of fluid in tank 1103. In the illustrated embodiment, float switch 1117 is coupled with a control system, such as control system 701 of
Referring now to
It should be noted that preferably canister embodiments of the present invention are lightweight in nature. It should also be noted that the present invention may be utilized for other operations on a well. For example, a camera may be attached or otherwise coupled with a canister of the present invention, so that an interior of a well may be inspected. In one case, the camera is a wireless web camera. Moreover, the present invention may be used to chemically treat a well. In such an embodiment, one or more chemicals are introduced into a head housing through a port, such as port 545 or 913, and into a canister. The canister is then lowered into the fluid pool and the fluid pool is agitated by repeatedly raising and lowering the canister in the fluid pool to release the chemicals into the fluid pool. It should also be noted that a canister may be cleaned by introducing water through a head housing port, such as port 545 or 913 and into canister. A sufficient volume of water is introduced to flush undesirable matter from the canister and into the well. Preferably, the water is sufficiently heated so that paraffins are flushed from the canister.
It should be noted that the scope of the present invention encompasses accumulating data, such as volume of lifted fluid per unit time, well fluid level, well level at which fluid is lifted, and the like from a plurality of fluid lift systems. For example, such data may be used in geologic studies of the area in which the plurality of fluid lift systems is located. A plurality of fluid lift systems according to the present invention may be operably associated with a corresponding plurality of wells, such that the plurality of wells is a subset of a plurality of wells in a field. In one embodiment, the plurality of fluid lift systems is selectively located on wells within the field of wells. The scope of the present invention encompasses using the plurality of fluid lift systems to gather data which is used to determine fluid reserves in the larger plurality of wells in the field. One or more of the plurality of lift systems may include logging equipment operably associated with the canisters or other elements of the fluid lift systems to log data of interest about the fluid within the wells. It should be noted that the fluid lift systems may be used to produce fluid on an ongoing basis from the wells with which the fluid lift systems are operably associated or may be used on a temporary basis to gather data about the fluid within the wells.
The present invention provides significant advantages, including: (1) capturing and collecting gases from the wells from which fluid is being lifted, thereby improving cost effectiveness and avoiding ecological damage; (2) retrieving fluids from the wells without hazardous, potentially explosive, methods; (3) containing the fluids being lifted from wells, thereby avoiding ecological damage; (4) managing the production of fluid from the wells, thereby preventing the wells from being prematurely or undesirably depleted; (5) eliminating the need for high-tolerance components; (6) providing a low-maintenance fluid lift system that requires little adjustment for use; (7) providing a fluid lift system that includes a closed-loop, self-learning programmable controller; (8) providing a fluid lift system that retrieves substantially only oil from oil wells, rather than fluids containing a substantial amount of water; (9) providing a fluid lift system that can be fixedly, but releasably, mounted to a well casing; (10) providing a fluid lift system that can automatically report amounts of fluid produced, and other operational data, to well owners, well operators, maintenance personnel, and regulatory agencies; (11) providing a fluid lift system that can be remotely accessed to determine its operational status and condition; and (12) providing a fluid lift system that can be supervised using a remote computer system and/or network.
The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the invention. Accordingly, the protection sought herein is as set forth in the claims below. It is apparent that an invention with significant advantages has been described and illustrated. Although the present invention is shown in a limited number of forms, it is not limited to just these forms, but is amenable to various changes and modifications without departing from the spirit thereof.
Claims
1. (canceled)
2. A fluid lift system, comprising:
- a canister defining a cavity for lifting fluid and an orifice at an upper portion of the canister extending to the cavity;
- a reel;
- a cable operably associated with the reel and the canister;
- a motor operatively associated with the reel, the motor operable to raise and lower the canister;
- a head housing defining a bore in which the upper portion of the canister is sealingly received, the head housing defining a port extending into the cavity;
- a pump in fluid communication with the head housing, the pump operable to vacuum lift fluid from the cavity of the canister through the orifice and the port;
- a control system for operating the motor and the pump; and
- a load-indicating shaft mechanically linking the motor and the reel and operatively associated with the control system.
3. The fluid lift system, according to claim 2, wherein the control system is operable to determine contact between the canister and a top of a fluid pad based at least upon a signal from the load-indicating shaft.
4. The fluid lift system, according to claim 2, wherein the control system is operable to place the canister a predefined distance below the top of the fluid pad based at least upon a signal from the load-indicating shaft.
5. The fluid lift system, according to claim 2, wherein the control system is operable to determine if the canister enters a water portion based at least upon a signal from the load-indicating shaft.
6. The fluid lift system, according to claim 5, wherein the control system is operable to move the canister from the water portion into the fluid pad.
7. The fluid lift system, according to claim 2, further comprising:
- a storage tank in fluid communication with the pump for temporarily storing lifted fluid.
8. The fluid lift system, according to claim 7, further comprising:
- a level sensor operatively associated with the tank and the control system for sensing a level of fluid in the tank.
9. The fluid lift system, according to claim 8, wherein the control system is operable to pump the fluid from the tank based at least upon a signal from the level sensor.
10. A fluid lift system, comprising:
- a canister defining a cavity for lifting fluid and an orifice at an upper portion of the canister extending to the cavity;
- a reel;
- a cable operably associated with the reel and the canister;
- a motor operatively associated with the reel, the motor operable to raise and lower the canister;
- a head housing defining a bore in which the upper portion of the canister is sealingly received, the head housing defining a port extending into the cavity;
- a pump in fluid communication with the head housing, the pump operable to vacuum lift fluid from the cavity of the canister through the orifice and the port;
- a control system for operating the motor and the pump;
- a storage tank in fluid communication with the pump for temporarily storing lifted fluid;
- a first three-way valve in fluid communication with the head housing, the pump, and the tank; and
- a second three-way valve in fluid communication with the pump and the tank, the second three-way valve having a recovery line outlet port.
11. The fluid lift system, according to claim 2, further comprising:
- a traveling sheave operably associated with the cable.
12. The fluid lift system, according to claim 2, further comprising:
- an elastomeric member disposed in the bore of the head housing for sealingly receiving the upper portion of the canister.
13. The fluid lift system, according to claim 12, wherein the elastomeric member and the upper portion of the canister define radiused sealing surfaces, such that the radiused sealing surface of the canister mates with the radiused sealing surface of the elastomeric member.
14. The fluid lift system, according to claim 2, further comprising:
- a swivel attached to the cable and operably associated with the canister.
15. A method of lifting fluid, comprising the steps of:
- providing a canister, a reel, a cable, a cable operably associated with the reel and the canister, a motor for operating the reel to raise and lower the canister, and a load-indicating shaft mechanically linking the motor and the reel;
- lowering the canister into a well;
- monitoring an output of the load-indicating shaft to detect a depth at which contact is made between the canister and a top of a fluid pad;
- lowering the canister to a predetermined depth below the top of the fluid pad;
- waiting for the canister to at least partially fill with fluid;
- raising the canister; and
- vacuuming the fluid from the canister.
16. (canceled)
17. The method, according to claim 15, further comprising the step of:
- detecting whether the canister has entered a second fluid pad having a density different from the fluid pad.
18. The method, according to claim 17, wherein the step of detecting whether the canister has entered the second fluid pad is accomplished by sensing a change in a weight of the canister.
19. The method, according to claim 15, further comprising the step of:
- determining the predetermined depth based at least upon the depth at which contact is made between the canister and the fluid pad.
20. The method, according to claim 15, further comprising the step of:
- collecting gases expelled from a well in which the fluid is disposed.
21. The fluid lift system, according to claim 2, wherein the load-indicating shaft comprises:
- a load sensor; and
- a signal conditioner operably associated with the load sensor and the control system.
22. The fluid lift system, according to claim 21, wherein the load sensor comprises:
- a plurality of strain gauges.
Type: Application
Filed: Jan 17, 2007
Publication Date: Jan 1, 2009
Inventor: Charles Ice (Fort Worth, TX)
Application Number: 12/161,183
International Classification: E21B 43/00 (20060101); E21B 43/12 (20060101);