Apparatus for Applying a Pumpable Material to a Rail Head
An applicator assembly for delivery of a pumpable material to a top surface of a rail head of rail includes an applicator body having an orifice for delivery of the pumpable material to the top surface of the rail. The body is resiliently yieldable to permit the applicator body to move from a raised position, in which the orifice is positioned for delivering the pumpable material to the top surface of the rail head, to a depressed position in the event the applicator is contacted by a train wheel. The applicator body thereafter is adapted to return to the raised position.
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This invention relates to an apparatus for applying pumpable material to a rail head of a rail, and more particularly to an apparatus for applying a friction modifying material to a rail head of a railroad rail.
BACKGROUND OF THE INVENTIONIt is common practice to apply lubricants (e.g., grease) and other friction modifying materials onto railroad rails, such as to the tops or sides of the rails at or near curves, turnouts, switches and other locations where such materials are needed or desired. As applied to the rails, such materials either reduce or increase the friction where necessary to improve train performance and reduce wear on both the rails and the train wheels.
In the case of a friction modifying material that controls the friction between the train wheel and the rail, the conventional practice is to apply the material to the top of the rail to contact the train wheels. However, such prior art devices have been less than satisfactory for any number of reasons.
It is an objective of this invention, therefore, to provide an improved apparatus for delivering such material to a rail head.
SUMMARY OF THE INVENTIONIn one aspect of the invention, an applicator assembly for delivery of a pumpable material to a top surface of a rail head of rail generally comprises an applicator body having at least one orifice for delivery of the pumpable material to the top surface of the rail. The body is resiliently yieldable to permit the applicator body to move from a raised position, in which the orifice is positioned for delivering the pumpable material to the top surface of the rail head, to a depressed position in the event the applicator is contacted by a train wheel. The applicator body thereafter is adapted to return to the raised position.
In another aspect, an applicator apparatus for delivery of a pumpable material to a rail head of rail generally comprises an applicator assembly for delivery of the pumpable material to a top surface of the rail head, and a securing device for securing the applicator assembly to the rail. The applicator assembly includes an applicator body having an orifice for delivery of the pumpable material to the top surface of the rail. A spring resiliently urges the applicator body to a raised position in which the orifice is positioned for delivering the pumpable material to the top surface of the rail head. The spring is resiliently yieldable to permit the applicator body to move to a depressed position in the event the applicator is contacted by a train wheel. The applicator body thereafter is adapted to return to the raised position under the bias of the at least one spring.
In yet another aspect, an apparatus for delivery of a pumpable material to a rail head of rail comprises an applicator assembly for delivery of the pumpable material to a top surface of the rail head. The applicator assembly includes an applicator body having an orifice for delivery of the pumpable material to the top surface of the rail. A spring resiliently urges the applicator body to a raised position in which the orifice is positioned for delivering the pumpable material to the top surface of the rail head. The spring is resiliently yieldable to permit the applicator body to move to a depressed position in the event the applicator is contacted by a train wheel. The applicator body thereafter is adapted to return to the raised position under the bias of the at least one spring.
Other objects and features will be in part apparent and in part pointed out hereinafter.
Corresponding reference characters indicate corresponding parts throughout the drawings.
DETAILED DESCRIPTIONReferring to
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Coil compression springs 76 are disposed around the shanks 70 of the bolts 66 between the applicator bar 42 and the base 64 and function to urge the applicator bar 42 toward its raised position (
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The latching bar 118 also has an opening 136 extending transversely into the slot 128. When the locking member 134 is loosened in the locking block 90, the latching bar 118 may be pivoted upward about the pivot member 124 so that the latching bar disengages the locking member as the locking member exits the slot 128 through the transverse opening 136. When the latching bars 118 and locking members are disengaged, the applicator assembly 40 may be pivoted down to its rail-servicing position. The transverse opening 136 also permits the locking member 134 to enter the slot 128 as the latching bar 118 is rotated downward to reengage the latching bar and the locking member.
To install each applicator assembly 40 on the respective rail 14, the pivot rods 88 are inserted into the horizontal bores 114 of the clamps 94, and the clamps are secured to the rail. The applicator assembly 40 is rotated to a generally vertical position, and the latching bars 118 are rotated downward so that the locking members 134 enter the slots 128 through the transverse openings 136. With the locking members 134 received in the slots 128, the height of the applicator bar 42 is adjusted by loosening the fasteners 84 extending into the base 64 of the applicator assembly 40 and sliding the base upward or downward relative to the mounting plate 80 so that the outlets 52 of the orifices 44 are generally adjacent to the top surface 33 of the rail head 18. The fasteners 84 are tightened to lock the applicator bar 42 in the selected vertical position.
The angular position of the assembly 40 is adjusted by pivoting the assembly about the pivot members 88 in the clamps 94 so that the inner face 58 of the bar contacts the rail 14. As stated above, the slots 128 allow limited pivotal movement of the assembly 40 when the locking members 134 are received in the slots. With the applicator assembly 40 in the proper working position, the assembly 40 is locked by tightening the locking members 134 extending through the latching bars 118. In this position, the applicator assembly 34 is in its proper working position so that material dispensed from each orifice 44 is applied to the top surface 33 of the rail head 18. The auxiliary conduits 30 may be secured to the applicator assemblies 40 and the remaining components of the system 20 may be connected and assembled before or after attaching the applicator assemblies to the respective rails 14.
After installation, each assembly 40 may be selectively and repeatedly moved to the rail-service position to service the respective rail 14 and back to the working position after service. To move each applicator assembly 40 to the rail-service position, the locking members 134 are loosened, and the latching bars 118 are pivoted upward so that the locking members exit the slots 128 through the transverse openings 136. With the latching bars 118 disengaged from the locking members 138, the assembly 40 may be rotated down to its rail-servicing position. After service on the rail 14 has been completed, the assembly 40 is rotated up and properly positioned in its working position in the manner described above with respect to installation.
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The wheel sensor 35 continuously sends the wheel-signals to the controller 39 after detection of the first wheel 16, and the controller continuously records the number of signals received using the wheel counter. When the wheel-counter reaches an adjustable, preset second wheel-threshold, the controller 39 sends another activation-signal to the pump 22 to begin another round of application of the material. The controller 39 may be adjustably programmed to deliver additional cycles or rounds of applications to the rails 14. When the wheel sensor 35 is no longer detecting the wheels 16 of the train (e.g., when a certain threshold amount of time has passed since the wheel detector last sent a signal to the controller 39), the controller, the pump 22 and the distribution valve 28 are turned off to conserve energy until the wheel sensor sends another signal indicative of another train to the controller.
Having described the illustrated embodiments of the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims.
When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the above constructions, products, and methods without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Claims
1. An applicator assembly for delivery of a pumpable material to a top surface of a rail head of rail, the assembly comprising:
- an applicator body having an orifice for delivery of said pumpable material to the top surface of the rail, said body being resiliently yieldable to permit the applicator body to move from a raised position, in which the orifice is positioned for delivering said pumpable material to the top surface of the rail head, to a depressed position in the event the applicator is contacted by a train wheel, the applicator body thereafter being adapted to return to said raised position.
2. An applicator assembly as set forth in claim 1 further comprising a spring resiliently urging the applicator body to the raised position, the spring being resiliently yieldable to permit the applicator body to move to the depressed position in the event the applicator is contacted by a train wheel, the applicator body thereafter being adapted to return to said raised position under the bias of the spring.
3. An applicator assembly as set forth in claim 2 wherein said applicator body comprises an elongate applicator bar having a plurality of orifices spaced at intervals along the bar.
4. An applicator assembly as set forth in claim 3 in combination with a distribution valve having a plurality of outlets, and a plurality of auxiliary conduits connected to the distribution valve outlets for delivering the pumpable material from the distribution valve to the orifices, wherein each distribution valve outlet is dedicated solely to only one of the orifices via one of the auxiliary conduits.
5. An applicator assembly as set forth in claim 4 wherein the distribution valve is operable to distribute substantially the same amount of pumpable material through each of the outlets regardless of any pressure differential between the outlets.
6. An applicator assembly as set forth in claim 3 comprising a base and a guide connecting the base and the applicator bar for guiding the applicator bar between said raised and depressed positions.
7. An applicator assembly as set forth in claim 6 wherein the spring comprises a coil compression spring disposed around the guide between the base and the applicator bar.
8. An applicator assembly as set forth in claim 1 in combination with a securing device for securing the applicator assembly to the rail.
9. An applicator assembly as set forth in claim 8 wherein the applicator body is adjustable relative to said securing device to vary the height of said orifice relative to the top surface of the rail head.
10. An applicator assembly as set forth in claim 9 further comprising a mount for mounting the base on said securing device, said base being adjustable relative to the mount to vary the height of said orifice relative to the top surface of the rail head.
11. An applicator assembly as set forth in claim 9, wherein said applicator assembly is connected to said securing device for movement between a working position in which the applicator body is closely adjacent the rail head and a rail-service position in which the applicator body is remote from the rail head.
12. An applicator assembly as set forth in claim 11 further comprising a releasable locking mechanism for locking said applicator assembly in said working position, said locking mechanism being releasable to permit movement of the applicator assembly between said working and rail-servicing positions.
13. An applicator assembly as set forth in claim 11 wherein applicator assembly is connected to the securing device for pivotal movement between said working and rail-service positions.
14. An applicator assembly as set forth in claim 1 wherein said orifice has an inlet and an outlet, said outlet being recessed below a top surface of the applicator body.
15. An applicator assembly as set forth in claim 14 further comprising a discrete recess in at least a top surface of the applicator body communicating with the outlet of the orifice.
16. An applicator assembly as set forth in claim 15 wherein the recess extends through an inboard face of the applicator body adjacent the rail during use.
17. An applicator assembly as set forth in claim 16 wherein the recess flares outward from the outlet of the orifice.
18. An applicator assembly as set forth in claim 14 wherein the orifice decreases in diameter from its outlet toward its inlet.
19. An applicator assembly as set forth in claim 8 wherein said securing device comprises a clamp for clamping the applicator assembly to a lower flange of the rail.
20. An applicator assembly as set forth in claim 1 in combination with a securing device for securing the applicator assembly to the rail, the applicator assembly further comprising
- a base,
- a guide connecting the base and the applicator body for guiding the applicator body between said raised and depressed positions,
- a coil compression spring disposed around the guide between the base and the applicator body for resiliently urging the applicator body to said raised position, the spring being resiliently yieldable to permit the applicator body to move to said depressed position in the event the applicator is contacted by a train wheel, the applicator body thereafter being adapted to return to said raised position under the bias of the spring, and
- a mount for mounting the base, spring and applicator body on said securing device, said applicator body being adjustable up and down relative to the mount to vary the height of said orifice relative to the top surface of the rail head.
21. An applicator assembly as set forth in claim 19 wherein said mount is pivoted on said securing device.
22. Apparatus for delivery of a pumpable material to a rail head of rail, said apparatus comprising:
- an applicator assembly for delivery of the pumpable material to a top surface of the rail head;
- a securing device for securing the applicator assembly to the rail;
- said applicator assembly including an applicator body having an orifice for delivery of said pumpable material to the top surface of the rail, a spring resiliently urging the applicator body to a raised position in which the orifice is positioned for delivering said pumpable material to the top surface of the rail head, the spring being resiliently yieldable to permit the applicator body to move to a depressed position in the event the applicator is contacted by a train wheel, the applicator body thereafter being adapted to return to said raised position under the bias of the spring.
23. Apparatus for delivery of a pumpable material to a rail head of rail, said apparatus comprising:
- an applicator assembly for delivery of the pumpable material to a top surface of the rail head,
- said applicator assembly including an applicator body having an orifice for delivery of said pumpable material to the top surface of the rail, a spring resiliently urging the applicator body to a raised position in which the orifice is positioned for delivering said pumpable material to the top surface of the rail head, the spring being resiliently yieldable to permit the applicator body to move to a depressed position in the event the applicator is contacted by a train wheel, the applicator body thereafter being adapted to return to said raised position under the bias of the spring.
24. Apparatus for delivering a pumpable material to a rail head of a metal rail, said apparatus comprising:
- an applicator assembly; and
- a securing device for securing the applicator assembly to said rail;
- said applicator assembly comprising an applicator body having a plurality of orifices for delivery of said pumpable material to the rail head, and a mount mounting the applicator body for movement between a working position in which the applicator body is closely adjacent the rail head for delivery of said pumpable material to the rail head and a rail-service position in which the applicator body is remote from the rail head.
25. Apparatus as set forth in claim 24 wherein said mount is attached to the securing device for pivotal movement between said working and rail-service positions.
Type: Application
Filed: Jun 27, 2007
Publication Date: Jan 1, 2009
Applicant: LINCOLN INDUSTRIAL CORPORATION (St. Louis, MO)
Inventor: Christopher D. Holland (Wood River, IL)
Application Number: 11/769,057
International Classification: B61K 3/00 (20060101);