HERMETIC CONTAINER SYSTEM
A container system includes a receptacle configured to hold wipes that has an open first end and a closed second end. The receptacle is formed of a metal material. The container system also includes a closure having a base portion and a cover portion. The closure is formed of a plastic material. The base portion is coupled to the open first end of the receptacle. The cover portion is selectively movable relative the base portion between an open position and a closed position. A first hermetic seal is provided between the cover portion and the base portion and a second hermetic seal is provided between the receptacle and the closure.
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The present disclosure relates generally to a container system configured to hold a product. More particularly, the present disclosure relates to a container system capable of providing a hermetically sealed environment for a product stored within the container system. The present disclosure also relates to a container system configured to hold wipes within a hermetically sealed environment, such as wipes that are at least partially saturated with a liquid solution (i.e., wet wipes).
Conventional wipe container systems exist for holding both dry and wet wipes. The wipes may be used as baby wipes, household sanitizing wipes, moisturizing wipes, personal cleansing wipes, and wipes for other general purposes. Conventional wipe container systems are usually formed entirely of a plastic material and include a container portion for storing wipes and a lid portion. The lid portion is often formed separate from the container portion and subsequently attached thereto. Generally, the lid portion can be positioned in an open position to allow access to the wipes, or the lid portion may be placed in a closed position relative to the container portion to provide an enclosed environment for the wipes. The wipes are placed within the container portion, where they can be accessed by either lifting the lid portion or removed through a hole within the lid portion. Having to design and/or manufacture both a container portion and a lid portion formed of a plastic material and made specifically for a wipe container system may be relatively expensive and/or labor intensive. Also, container systems formed entirely from a plastic material may be more difficult to recycle and/or dispose of after use than container systems formed of one or more other materials.
Thus, there is a need for a container system having a container portion and a lid portions formed of different materials that are chosen to reduce manufacturing costs and/or provide a more desirable product for the end user. There is also a need for an improved container system that is relatively inexpensive and convenient (e.g., simple-to-use, simple-to-store, etc.) for a user. There is further a need for an improved container system capable of containing wipes that are at least partially saturated with a liquid solution in a hermetically sealed environment. There is also a need for an improved container system that is capable of being more suitably stored in places of limited size such as purses, briefcases, backpacks, vehicle storage compartments, diaper bags or the like. Accordingly, it would be desirable to provide a container system capable of accomplishing any one or more of these or any other needs.
SUMMARYAn exemplary embodiment relates to a container system. The container system includes a receptacle configured to hold wipes and has an open first end and a closed second end. The receptacle is formed of a metal material. The container system also includes a closure having a base portion and a cover portion. The base portion is coupled to the open first end of the receptacle. The closure is formed of a plastic material. The cover portion is selectively movable relative the base portion between an open position and a closed position. A first hermetic seal is provided between the cover portion and the base portion and a second hermetic seal is provided between the receptacle and the closure.
Another exemplary embodiment relates to a wipe container system. The container system includes a receptacle having an open first end and a closed second end. The receptacle is formed of an aluminum material. The container system also includes a plurality of wipes stowed with the receptacle and a closure having a base portion and a lid portion. The base portion is coupled to the open first end of the base. The closure is formed of a plastic material. The lid portion of the closure releasably engages the base portion to provide a hermetically sealed environment for the wipes.
Another exemplary embodiment relates to a method of providing a hermetically sealed container for holding wipes. The method includes the steps of providing a receptacle formed of an aluminum material, wherein the receptacle having an open first end and a closed second end, providing a closure formed of plastic, wherein the closure having a base portion and a lid portion, coupling the base portion of the closure to the open first end of the receptacle and providing a first hermetic seal between the lid portion and the base portion and a second hermetic seal between the receptacle and the closure.
Referring generally to the FIGURES, a container system 100 and components thereof are shown according to exemplary embodiments. Container system 100 generally includes a container portion (e.g., bottom, second portion, base, can, etc.), shown as a receptacle 200, and a cover portion (e.g., sealing member, lid, top, first portion, etc.), shown as a closure 300. Receptacle 200 and closure 300 cooperate to provide a conveniently sized storage system suitable for holding or otherwise stowing a product.
Container system 100 advantageously combines two distinct fields (e.g., the metal can industry and the plastic closure industry, etc.) to provide a storage system that may be efficient to manufacture (e.g., cost efficient, labor efficient, etc.), convenient for a user and/or at least partially recyclable after use. In particular, container system 100 includes a receptacle that is formed of an metal material (e.g., aluminum, aluminum alloy, etc.) and a closure that is formed of a plastic material. According to an exemplary embodiment, the receptacle used in container system 100 is formed of a material that is the same as or substantially similar to the material commonly used to form receptacles used to retain liquid beverages (e.g., soda, beer, juice, sport drinks, etc.), often referred to generically as an “aluminum can.”
According to an exemplary embodiment, container system 100 is capable of providing a hermetically sealed environment for the product. For purposes of the present disclosure, the phrase “hermetically sealed,” unless expressly stated otherwise, is used broadly to refer to an airtight or substantially airtight seal. To facilitate providing such an environment, container system 100 is capable of providing at least a hermetic seal between the receptacle formed of a metal material and the closure formed of a plastic material.
According to an exemplary embodiment, the receptacle of container system 100 is configured to hold wipes (e.g., tissues, wetted and/or moist wipes, towelettes, towels, napkins, etc.) that are selectively dispensable through the closure by the user. The wipes may be used in a variety of applications including, but not limited to, personal care wipes, baby wipes, or household sanitizing wipes. The wipes may be treated with a liquid solution (e.g., at least partially saturated with the liquid solution, etc.). Such wipes may include wipes that are commonly referred to as “wet-wipes” or “towelettes.” The liquid solution may be an aqueous, non-aqueous, volatile or non-volatile solution. Such solutions may be used for moisturizing, cleansing, beautifying, healing, treating, and/or any other suitable purpose. For example, the wipes may be treated with sunscreen to provide a readily easy and convenient way for a user to apply sunscreen. Alternatively, the wipes may be impregnated with a substance that is relatively dry. For example, the wipes may be impregnated with surfactants or with paraffin. Wipes impregnated with a relatively dry substance may be designed to be wetted before use or may be designed to be used in the relatively dry state. Further, for the sake of brevity the term “wipes” is used generally to describe one or more wipes.
It should be noted at the outset that while container system 100 and its components thereof are described herein as being configured to hold wipes, container system 100 is suitable for holding any of a variety of products for which it may be desirable to use a receptacle formed of a metal material in combination with a closure formed of a plastic material. For example, container system 100 may be used to hold other products including, but not limited to, liquids (e.g., carbonated or non-carbonated beverage, etc.), particulate matter (e.g., foodstuffs, fertilizer, pet food, etc.) or cosmetic substances.
Referring now to
Before proceeding, it should be noted that for purposes of this disclosure, the term “coupled” is used broadly to mean the joining or combining of two or more members (e.g., portions, materials, components, etc.) directly or indirectly to one another. Such joining or combining may be relatively stationary (e.g., fixed, etc.) in nature or movable (e.g., adjustable, etc.) in nature. Such joining or combining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another (e.g., one-piece, etc.) or with the two members or the two members and any additional intermediate member being attached to one another. Such joining or combining may be intended to be relatively permanent in nature or alternatively may be intended to be relatively detachable or removable in nature.
Referring to
Side wall 202, top end 204 and bottom end 206 cooperate to define a cavity or aperture 208 configured to retain a product. The size and shape of aperture 208 may vary depending on a number of design criteria. According to an exemplary embodiment, aperture 208 is configured to hold between approximately 6 ounces and approximately 36 ounces. For example, aperture 208 may be configured to hold between approximately 12 ounces and approximately 24 ounces. In particular, aperture 208 may be configured to hold approximately 14 ounces. According to the various alternative embodiments, aperture 208 may have a volume greater than or less than the ranges provided. Limiting the volume of aperture 208 allows the overall size of container system 100 to be minimized, thereby allowing container system 100 to be conveniently carried or stowed in relatively size restricted areas (e.g., pockets, purses, backpacks, etc.) by the user.
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According to an exemplary embodiment, receptacle 200 is formed of an aluminum and/or an aluminum alloy. For example, receptacle 200 of container system 100 may be substantially the same as a receptacle that is used for an aluminum beverage container (e.g., soda can, beer can, etc.). This allows the manufacturer of container system 100 to reduce manufacturing costs since an already designed and/or existing receptacle may be used (i.e., one that a manufacturer of the receptacle would otherwise be manufacturing for the aluminum beverage container industry). According to the various alternative embodiments, receptacle 200 may be formed of any known or otherwise suitable metal material capable of providing a substantially rigid structure defining an aperture. For example, receptacle 200 may be made of a tin-free steel plate, a tin plated steel plate, a zinc plated steel plate, nickel plated, etc. Receptacle 200 may be made of any one of these materials (or other suitable materials) alone or in combination with another material.
Referring to
Closure 300 generally includes a base 302 (e.g., body, etc.) and a cover 304 (e.g., lid, flap, etc.). Closure 300 is configured to be selectively moved by a user between the open position (shown in
According to an exemplary embodiment, base 302 and cover 304 are joined by a hinge 305 (e.g. coupler, joint, etc.) for pivotal movement of cover 304 between an open position and a closed position. According to the embodiment illustrated, hinge 305 is integrally formed with base 302 and cover 304 in an injection molding process to provide a relatively thin “web” of material extending between base 302 and cover 304. The integral formation of base 302, cover 304 and hinge 305 is intended to prevent loss or misplacement of cover 304. However, if hinge 305 fails or tears, cover 304 may still be capable of attachment over or to base 302 due to the latching mechanism detailed below.
According to the embodiment illustrated, base 302 includes an end wall 306 (e.g., platform, top portion, etc.) defining a dispensing aperture 308 (e.g. opening, hole, pattern of holes, etc.), a projection 310 extending upward therefrom at an orientation that is generally perpendicular to end wall 306, and a side wall 312 (e.g., body, peripheral surface, etc.) extending downward from end wall 306 at an orientation that is generally perpendicular to end wall 306.
End wall 306 is shown as a flange or ledge extending around the periphery of base 302 in a substantially horizontal plane. Dispensing aperture 308 is a substantially circular opening sized to allow a user to convenient remove products (e.g., wipes, etc.) stowed within receptacle 200. A wipe retention device (shown more clearly in
Projection 310 surrounds aperture 308 and corresponds to a latching mechanism provided on cover 304. Projection 310 may include a lip 340, which can be located at the distal end of projection 310 as shown or intermediate projection 310. A portion of projection 310 has a width that includes lip 340. Lip 340 may include a rounded curvilinear edge extending from projection 310 as shown in
Side wall 312 is adapted to fit over a structure surrounding the open end of the receptacle 200 (e.g., top end 204 of receptacle 200, etc.). Side wall 312 is a generally cylindrical member, shown as a first or outer downwardly depending skirt, that is configured to be concentrically aligned with the longitudinal axis of receptacle 200. Side wall 312 may include a coupling device or an attachment structure for securing the closure to an opening on a container (e.g. of a conventional type such as threads, snap-fit projections or grooves, etc.). The attachment structure may be located on an inside surface for engaging a corresponding attachment structure (e.g., guides, recesses, slots, grooves, etc.) on receptacle 200 to detachably couple the closure 300 to an open end of receptacle 200.
According to the embodiment illustrated, to facilitate securing closure 300 to receptacle 200, base 302 further includes a second or inner downwardly depending skirt 314 (shown in
According to an exemplary embodiment, skirt 314 is a continuous member, but alternatively may be provided intermittently around base 302. According to the embodiment illustrated, both side wall 312 and skirt 314 extend downward from base 302 in a substantially vertical direction without any projections or other coupling structures thereon. One or more of side wall 312 and skirt 314 are configured to flex slightly in response to being engaged by top end 204 of receptacle 200 to provide for the hermetic seal between receptacle 200 and closure 300.
Referring to
Referring to
To facilitate the securement of cover 304 to base 302 and to provide a hermetic seal therebetween, cover 304 further includes a latching mechanism 330. According to an exemplary embodiment, latching mechanism 330 includes a first member (e.g., key, skirt, etc.), shown as a first projection 324, providing a first connector element and a second member (e.g., key, skirt, etc.), shown as a second projection 326, providing a second connector element. First projection 324 and second projection 326 are substantially cylindrical members that are concentrically aligned and cooperate to define a groove 328. Groove 328 is configured receive projection 310 of base 302 when cover 304 is placed in the closed position such that projection 310 engages at least one of first projection 324 and second projection 326. When engaged, projection 310 and groove 328 form a hermetic seal continuously about aperture 308. According to the various alternative embodiments, the elements may be reversed with base 302 defining groove 328 and cover 304 supporting projection 310.
As stated above, groove 328 is defined by first projection 324 and second projection 326. Referring back to
Still referring to
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According to an exemplary embodiment, sleeve 400 includes a body portion 402 and a platform or base, shown as a flange 404. Body portion 402 is shown as a substantially cylindrical member that is substantially coplanar with side wall 202 of receptacle 200. Body portion 402 has a lower edge configured to engage or be positioned closely adjacent to the seam or ridge at least visually separating side wall 202 of receptacle 200 from top end 204. According to the embodiment illustrated, body portion 402 has a length that is longer than the length of side wall 312 of closure 300 to conceal the entire coupling arrangement.
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It is important to note that the construction and arrangement of the elements of the container systems as shown in the exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in the claims. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the appended claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the appended claims.
Claims
1. A container system comprising:
- a receptacle configured to hold wipes and having an open first end and a closed second end, the receptacle being formed of a metal material; and
- a closure having a base portion and a cover portion, the base portion being coupled to the open first end of the receptacle, the closure being formed of a plastic material, the cover portion being selectively movable relative the base portion between an open position and a closed position,
- wherein a first hermetic seal is provided between the cover portion and the base portion, and wherein a second hermetic seal is provided between the receptacle and the closure.
2. The container system of claim 1, wherein the base portion of the closure is fixedly coupled to the open first end of the receptacle.
3. The container system of claim 2, wherein the coupling of the base portion of the closure to the open first end of the receptacle is provided by at least a friction-fit.
4. The container system of claim 2, wherein the coupling of the base portion of the closure to the open first end of the receptacle is provided by at least an interference-fit.
5. The container system of claim 2, wherein the coupling of the base portion of the closure to the open first end of the receptacle is provided by at least an adhesive-fit.
6. The container system of claim 1, wherein the receptacle includes a body portion and a neck portion, the neck portion being at the open first end and being offset inwardly relative to the body portion.
7. The container system of claim 6, wherein the base portion of the closure includes skirt extending downwardly that at least partially conceals the neck portion and provides a visually continuous transition between the body portion and the closure.
8. The container system of claim 7, wherein the skirt is integrally formed with the base portion as a one-piece unitary body.
9. The container system of claim 7, wherein the skirt is provided as part of a collar that is formed separate from the base portion.
10. The container system of claim 9, wherein the collar includes a flange provided at an upper first end of the skirt and extending substantially perpendicular to the skirt, a lower second end of the skirt being provided adjacent to the receptacle, the flange being coupled directly to the base portion.
11. The container system of claim 10, wherein the lower second end of the skirt is contoured to substantially conform to the receptacle.
12. The container system of claim 7, wherein the neck includes a surface inwardly inclined relative to the body and a lip provided at the open first end.
13. The container system of claim 12, wherein a first portion of the closure is provided at an outer side of the surface and a second portion of the closure is provided at an inner side of the surface.
14. The container system of claim 1, wherein the lid is coupled to the base portion about a hinge.
15. The container system of claim 14, wherein the hinge is a living hinge and the lid is integrally formed with the base portion as a one-piece unitary body.
16. The container system of claim 1, wherein the metal material is an aluminum material.
17. A wipe container system comprising:
- a receptacle having an open first end and a closed second end, the receptacle being formed of an aluminum material;
- a plurality of wipes stowed with the receptacle; and
- a closure having a base portion and a lid portion, the base portion being coupled to the open first end of the base, the closure being formed of a plastic material,
- wherein the lid portion of the closure releasably engages the base portion to provide a hermetically sealed environment for the wipes.
18. The container system of claim 17, wherein the wipes are at least partially saturated with a fluid.
19. The container system of claim 17, wherein the lid portion includes a first latching element and the base portion includes a second latching element, the first latching element includes one of a groove and a projection, the second latching element includes the other of the groove and the projection, the groove includes a first peripheral wall and a second peripheral wall, at least one or the first peripheral wall and the second peripheral being flexible, the first peripheral wall includes an indention and a protrusion, the projection has a width greater than a distance between the protrusion and the second peripheral wall, engagement of the first latching element with the second latching element provides the hermetic seal.
20. A method of providing a hermetically sealed container for holding wipes, the method comprising:
- providing a receptacle formed of an aluminum material, the receptacle having an open first end and a closed second end;
- providing a closure formed of plastic, the closure having a base portion and a lid portion;
- coupling the base portion of the closure to the open first end of the receptacle; and
- providing a first hermetic seal between the lid portion and the base portion and a second hermetic seal between the receptacle and the closure.
Type: Application
Filed: Jul 13, 2007
Publication Date: Jan 15, 2009
Applicant:
Inventor: Kyle M. Bennett (Brown Deer, WI)
Application Number: 11/777,834
International Classification: B65D 43/14 (20060101);