EQUIPMENT HANDLING APPARATUS AND METHOD
A method of handling a work piece includes providing an equipment head that is coupled to and translatable along a mast defining a first axis, the equipment head including a head shaft defining a second axis non-parallel to the first axis, and providing a second shaft that is rotatable about a third axis non-parallel to the second axis. The method includes attaching a drive assembly to the second shaft, where the drive assembly is offset from and substantially parallel to the head shaft. The method includes moving the work piece with the drive assembly relative to at least one of the first axis, the second axis, and the third axis.
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This application is a divisional application of and claims the benefit of the filing date of U.S. patent application Ser. No. 11/238,471, filed on Sep. 29, 2005 and entitled “EQUIPMENT HANDLING APPARATUS,” the entirety of which is incorporated into this specification by reference.
THE FIELD OF THE INVENTIONThe present invention relates to equipment handling/repair stands, and more particularly, to equipment handling/repair stands useful in lifting an automotive part, rotating the automotive part about its centroid, and rotating the automotive part about its longitudinal and lateral axes.
BACKGROUNDEquipment handling/repair stands have proven useful to original equipment and automobile manufacturers, as well as to independent mechanics active in the repair of automobiles and industrial equipment. In general, an equipment handling/repair stand provides access to equipment in need of repair or maintenance and includes a base, a support extending from the base, and an equipment mount coupled to the support. During use, a piece of equipment, such as an automotive engine or transmission, is lifted in place and bolted to the equipment mount. A hoist or other lifting device is employed to lift especially heavy parts up to the equipment mount portion of the equipment stand. In other cases, two or more people lift, hold, and support an automotive part until the part is secured to the equipment mount. Those with experience in using such equipment handling/repair stands understand that care must be taken to avoid bodily injury that can occur in the lifting, or in the accidental dropping, of the part during the mounting process.
Equipment handling/repair stands maintain and support the automotive part for access by a mechanic. Some equipment stands permit the automotive part to be rotated about the support. For example, one known equipment stand is useful for supporting a boat motor. The boat motor is attached to a horizontal equipment mount coupled to a vertical support of the stand. The vertical support can be rotated for improved access to the boat motor housing, or rotated for access to the boat motor prop. However, the range of motion of the vertical support is limited, and the horizontal equipment mount obstructs access to the boat motor housing.
Equipment stands are useful for supporting the weight of automotive parts such as engines and transmissions, and permit a mechanic to work on, and safely and conveniently access, the part. However, the known equipment stands have the disadvantage of requiring at least one person, and often two people, to lift the automotive part up to a horizontal equipment mount portion in attaching the automotive part to the equipment stand. In addition, even after the automotive part is attached to the equipment stand, the equipment mount portion obstructs access to at least a portion of the automotive part. Moreover, during use, the known equipment stands fail to provide complete access to all surfaces of the automotive part. With this in mind, improvements to equipment stands would be welcomed by original equipment manufacturers and independent mechanics.
SUMMARYOne aspect of the present invention relates to an equipment handling apparatus. The equipment handling apparatus includes a base and a mast coupled to the base, an equipment head coupled to and translatable along the mast, and a mounting device rotatably coupled to the equipment head. In this regard, the mast is aligned along a first axis, and the equipment head includes a rotatable head shaft defining a second axis that is non-parallel to the first axis. The mounting device includes a second shaft independently rotatable about a third axis non-parallel to the second axis. Motive means provide for translating the equipment head, rotating the head shaft, and for rotating the second shaft independent of the head shaft.
Another aspect of the present invention relates to an equipment repair stand. The equipment repair stand includes a base and a substantially vertical mast coupled to the base, an equipment head coupled to the mast, and a mounting device coupled to the equipment head. In this regard, means for translating the equipment head along the mast, and means for rotating a first shaft extending from the equipment head, and means for rotating a second shaft extending from the mounting device independent of the first shaft is provided.
Yet another aspect of the present invention relates to a method of handling a work piece. The method includes attaching the work piece to an equipment stand and lifting the work piece along a first axis. The method additionally provides rotating the work piece about a second axis. The method further provides rotating the work piece about a third axis.
Embodiments of the invention are better understood with reference to the following drawings. The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.
In the following Detailed Description, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” “leading,” “trailing,” etc., is used with reference to the orientation of the Figure(s) being described. Because components of embodiments of the present invention can be positioned in a number of different orientations, the directional terminology is used for purposes of illustration and is in no way limiting. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
Base 22 generally provides a supporting foundation for mast 24. In one embodiment, base 22 is rigidly mounted to a floor, for example a floor in an auto repair shop bay, such that base 22 is substantially immovable and mast 24 is stationary. In another embodiment, base 22 includes a frame 40, and a pair of legs 42 extending from frame 40. In one embodiment, wheels 44 are coupled to frame 40 such that base 22 is transportable (i.e., movable along a floor). Wheels 44 include free rolling wheels, or alternately, locking wheels. The extendable legs 42 telescope out of frame 40 to permit an adjustment (an increase or a decrease) in a “footprint” of base 22 to enable adjustment of a secure foundation for stand 20. In one embodiment, legs 42 are lockable relative to frame 40 by bolts 46, such that after legs 42 are telescoped into or out of frame 40, bolts 46 are “locked” down onto legs 42 through frame 40 to selectively lock legs 42 in a desired position.
Mast 24 extends from base 22 and is generally aligned along a first axis. For example, in one embodiment mast 24 is a vertical mast aligned along a substantially vertical axis, as illustrated in
Mast 24 optionally includes reinforcing members 60 extending to frame 40. It is to be understood that reinforcing members 60 are optional when stand 20 is rigidly mounted to a floor. Those with skill in the equipment stand art will also appreciate that a single support could be employed in place of support members 50, 52, or alternately, three or more support members could be utilized in place of support members 50, 52.
In addition, mast 24 includes in one embodiment a winch device 62 coupled to a fixed top brace 64 and provides a cable 66 extending to movable brace 54. In this manner, winch device 62 is adapted to move brace 54, and thus equipment head 26, along support members 50, 52 in adjusting a position of equipment head 26 along the first axis (for example, in adjusting a vertical position of equipment head 26 relative to mast 24). Thus, in one embodiment winch device 62 translates brace 54/equipment head 26 along mast 24.
In one embodiment, and with additional reference to
In one embodiment, and with additional reference to
Referring to
Motive means 30 (
In one embodiment, each of the drives 94, 96, 98 is engageable and operable by a portable device, such as an electric hand drill, or a manual crank. For example, in one embodiment each of the drives 94, 96, 98 is a 0.5 inch drive suited for rotation by an electric hand drill (for example, an 18-volt hand drill), although other sizes for mounting device drives 94, 96, 98 are also acceptable. In another embodiment, motive means 30 includes a dedicated device such as an air-assisted drive or a motor engageable with air drives and couplings suited for rotating head shaft 72 and/or mounting device 28 and adaptor shaft 82. In any regard, motive means 30 translates and rotates head shaft 72, and rotates mounting device 28 relative to the equipment head 26 to provide safe, convenient and unfettered access to parts/equipment supported by equipment mount 90 from device 20.
Head shaft 72 of equipment head 26 is rotatable relative to mast 24, and equipment head 26 is also translatable along mast 24 (along the Y-axis) from a position adjacent to floor 100 to a top of the mast to top 102 of mast 24. For example, in one embodiment winch device 62 translates equipment head 26 along mast 24 such that collars 56, 58 slide along support members 50, 52, respectively.
With this in mind, head shaft 72 of equipment head 26 is generally aligned along a second axis, which is non-parallel to the Y-axis. In one embodiment, and as illustrated in
Head shaft 72 of equipment head 26 is rotatable by 360 degrees about its axis. Head shaft 72 is coupled to mounting device 28 such that mounting device 28 also rotates by 360 degrees about the axis of head shaft 72 (i.e., the Z-axis of
For example, adaptor shaft 82 extends from adaptor shaft housing 80 and for descriptive purposes, defines axis My as shown in
However, since adaptor shaft 82 is rotatable, plane P can be rotated about My to be parallel to the plane formed by the X-axis and the Y-axis, and since head shaft 72 is rotatable about the Z-axis, plane P can be rotated to be parallel to the plane formed by the X-axis and the Z-axis, and by a combination of rotations of head shaft 72 and adaptor shaft 82, plane P can be rotated to any orientation relative to any of the horizontal planes (for example, the X-Z plane) and vertical planes (for example, the X-Y and the Y-Z planes).
In one embodiment, head shaft 72 is substantially aligned with the Z-axis and substantially perpendicular to mast 24 (and the Y-axis), and adaptor shaft 82 (and thus axis My) of mounting device 28 is substantially perpendicular to equipment head 26. In another embodiment, shaft 72 is not perpendicular to mast 24, and shaft 82 is not perpendicular to equipment head 26. In all embodiments, and as described above, equipment head 26 can be translated up and down mast 24, head shaft 72 is rotatable 360 degrees about its axis, and mounting device 28 includes an adaptor shaft 82 that is independently rotatable relative head shaft 72 such that adaptor shaft 82 is rotatable about a third axis (the My axis). In this manner, equipment head 26 is translatable and rotatable, and mounting device 28 rotates relative to equipment head 26.
While adaptor shaft 82 is rotatable by 360 degrees about its axis, in use, adaptor shaft 82 rotates at least 180 degrees (but somewhat less than 360 degrees). For example, adaptor shaft 82 is limited in rotation when equipment extending from equipment mount 90 (
In one embodiment, flange 126 is configured to bolt to flange 160 (See
In one embodiment, drive assembly 140 includes a gear box 144 housing a plurality of gears 146, and mounting device drive 98 coupled to gears 146. Mounting device drive 98 is coupled to the plurality of gears 146 (at least one of which is an equipment mount gear 148 suited to rotate shaft 82) and is configured to drive adaptor shaft 82.
When mounting device drive 98 is rotated, the plurality of gears 146 operates to turn adaptor shaft 82. In one embodiment, gears 146 define a gear ratio such that one turn of the mounting device drive 98 correlates to a fraction of a turn of adaptor shaft 82. Thus, gears define a gear ratio of between, for example, 1:1 to 10:1, although other gear ratios are also acceptable. Those with experience in the selection of gears and gearing will appreciate that the gear ratio of gears 146 can be adjusted depending upon a desired level of torque delivered to adaptor shaft 82.
Coupling 142 and equipment mount gear 148 are coupled about adaptor shaft 82, and in one embodiment include a lubricated and sealed bearing surface configured to align adaptor shaft 82 relative to housing 80 and to permit rotation of adaptor shaft 82.
In addition, adaptor shaft housing 80 includes a flange 160 configured to couple to flange 126 of head shaft 72 (
In particular, transmission 172 includes a first side 174 and an opposing second side 176, where the sides 174, 176 are separated along a longitudinal axis of transmission 172. Equipment mount adaptor 170 includes a first mount 184 coupled between the first side 174 of transmission 172 and equipment mount 90, and a second mount 186 coupled between the second side 176 of transmission 172 and the adaptor shaft 82. In one embodiment, equipment mount adaptor 170 is rigidly coupled to adaptor shaft 82 such that a rotation of adaptor shaft 82 rotates the transmission 172 about the axis defined by shaft 82. Equipment mount adaptor 170 is preferably coupled to transmission 172 to provide unobstructed access to ends of transmission 172.
For example, equipment mount 90 extends from adaptor shaft 82 to one end 194 of small transmission 192, and equipment mount adaptor 190 extends between an end 196 of adaptor shaft 82 to an end 198 of small transmission 192. In one embodiment, equipment mount adaptor 190 is rigidly attached between adaptor shaft 82 and the small transmission 192, such that a rotation of adaptor shaft 82 results in a rotation of small transmission 192 about the axis defined by shaft 82.
Equipment mount adaptors 170, 190 are configured to couple to any one of a truck transmission, an automobile transmission, a front wheel drive transmission, or an automotive engine, depending upon the repair situation.
As a point of reference,
With reference to
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.
Claims
1. A method of handling a work piece comprising:
- providing an equipment head that is coupled to and translatable along a mast defining a first axis, the equipment head including a head shaft defining a second axis non-parallel to the first axis;
- providing a second shaft that is rotatable about a third axis non-parallel to the second axis;
- attaching a drive assembly to the second shaft, the drive assembly offset from and substantially parallel to the head shaft; and
- moving the work piece with the drive assembly relative to at least one of the first axis, the second axis, and the third axis.
2. The method of claim 1, wherein providing a second shaft comprises providing an adaptor shaft housing that co-axially maintains the second shaft, the adaptor shaft housing coupled to the head shaft.
3. The method of claim 2, wherein the head shaft is coupled to the adaptor shaft housing between opposing ends of the adaptor shaft housing.
4. The method of claim 1, wherein attaching a drive assembly to the second shaft comprises attaching a drive assembly to a central portion of the second shaft.
5. The method of claim 1, wherein the second shaft rotates independent of the head shaft.
6. The method of claim 1, wherein moving the work piece comprises:
- moving the work piece up/down the first axis;
- rotating the work piece around the second axis; and
- rotating the work piece around the third axis.
7. The method of claim 6, wherein moving the work piece comprises:
- rotating the head shaft around the second axis; and
- rotating the work piece 360 degrees around the third axis.
8. A method of handling a work piece comprising:
- providing an equipment head that is coupled to and translatable along a mast defining a first axis, the equipment head including a head shaft defining a second axis non-parallel to the first axis;
- mounting an adaptor shaft housing to the head shaft, the adaptor shaft housing co-axial with and maintaining a second shaft that is rotatable about a third axis non-parallel to the second axis,
- mounting a drive assembly to an end of the adaptor shaft housing and engaged with the second shaft, the drive assembly offset from and substantially parallel to the head shaft; and
- moving the work piece with the drive assembly relative to at least one of the first axis, the second axis, and the third axis.
9. The method of claim 8, wherein moving the work piece with the drive assembly comprises moving the second shaft with a gear of the drive assembly.
10. The method of claim 9, wherein moving the second shaft with a gear of the drive assembly comprises rotating the work piece around the third axis.
11. The method of claim 10, wherein the head shaft is rotated to move the work piece to an orientation between a horizontal orientation and a vertical orientation, and rotating the work piece around the third axis comprises rotating a non-horizontal and a non-vertical work piece around the third axis with the second shaft.
Type: Application
Filed: Aug 21, 2008
Publication Date: Jan 15, 2009
Applicant: W.P.R.W.M.D.M., L.L.C. (Pahoa, HI)
Inventors: Michael Duane Metcalf (Keaau, HI), William Paul Rudisill Walker (Pahoa, HI)
Application Number: 12/195,830
International Classification: B60P 1/48 (20060101);