Wall System Having Furniture Modules and Accessories for Attaching and Finishing the Modules
A furniture system has multiple modules in which two or more modules may be arranged together in a variety of combinations. Adjacent modules may be attached using turnbuckles which evenly space the modules and provide a gap between modules. The gap may be masked with removable pilasters that match the finish of the furniture modules. The outer walls of each module are unfinished and therefore end caps may be secured to the outer walls of an assembled system. The end caps match the finish of the modules. Each module has associated with it height adjustable rollers and at least one of those rollers may be locked to prevent rotation.
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This application claims the benefit of U.S. Provisional Application No. 60/961,237 filed Jul. 19, 2007.
BACKGROUND OF THE INVENTION1. Field of the Invention
The invention relates to RTA (Ready-To-Assemble) furniture and more particularly, to furniture modules that are provided with hardware permitting easy assembly and disassembly while, at the same time, retaining continuity between modules to provide the appearance of a continuous furniture system.
2. Description of Related Art
The assembly and disassembly of RTA furniture modules to provide a furniture system often times becomes difficult because, in order for the modules to provide an aesthetically pleasing appearance, adjacent modules must be uniformly spaced apart, while at the same time, uniformly level so that they appear to be one continuous unit. Because of the weight of individual furniture modules, manipulating and securing adjacent modules together is difficult and without proper initial alignment of the modules, fasteners that may be used to attach modules in the end may produce an undesirable result of misaligned furniture modules.
A system is required for aligning and securing together furniture modules to produce a furniture system having modules that are properly leveled, properly aligned, and bridged with connection pieces, thereby producing an aesthetically pleasing and securely mounted furniture system.
SUMMARY OF THE INVENTIONIn a furniture system having a plurality of separate and distinct modules adjacent to one another defining interior modules and two end modules, wherein each module has two opposing outer walls, one embodiment of the invention is directed toward an apparatus for aligning and securing together adjacent modules. The apparatus has a first mounting bracket secured to the outer wall of one of the modules, a second mounting bracket secured to the outer wall of an adjacent module, and a mechanism for moving the module outer walls toward one another. The mechanism pulls the first mounting bracket and the second mounting bracket together, thereby moving the module outer walls toward one another and establishing a desired gap therebetween.
In a furniture system having a plurality of separate and distinct generally rectangular modules, wherein each module has two opposing outer walls and, wherein when modules are adjacent to one another, there is a gap therebetween defined by the distance between the outer walls. Another embodiment of the subject invention is directed to an apparatus for masking the gap. The apparatus has a pad connected to an outer wall of the first module. The pad is connected to an outer wall of the second module. A pilaster is secured to each pad over the gap, wherein the pilaster has a similar color and texture to that of the adjacent modules.
Another embodiment of the subject invention is directed to a furniture module having opposing walls and rollers secured thereto for moving the module back and forth. The module has at least three roller brackets secured to the module and an adjustable roller frame secured to the each roller bracket. The adjustable roller frame is movable up and down relative to the roller bracket to adjust the height for leveling the module. A roller wheel is secured within the roller frame and a locking member is movable relative to the wheel of the roller frame to lock and unlock the wheel from rotation.
For a furniture system having at least two modules adapted to be positioned adjacent to one another, wherein the outer walls of each module have exposed undecorated ends, yet another embodiment of the subject invention is directed to an assembly for providing decorative ends. The assembly has a decorative end cap, a first connector attached to the end cap, and a second connector mounted to the outermost face of a module adapted to be secured to the first connector to secure the end cap to the module. With the end caps in place, there is an appearance of continuity between the end caps and the modules.
An exploded view of the turnbuckle 100 and the hardware used to connect the turnbuckle 100 to the first opposing outer wall 70 and the second opposing outer wall 75 is illustrated in
Directing attention to
Bracket 115 and bolt 146 (
Bracket 115 includes a protruding portion 152 which is spaced from the mounting plate portion 154 to define a recess 156 therein. Protruding portion 152 additionally has a slot 158 with a width greater than the diameter of the threaded shank 144. However, the bolt 146 additionally has a non-circular head 160 which, in
Directing attention to
Returning to
Directing attention to
However, directing attention to
As previously mentioned,
The left end cap 85 is comprised of a front panel 202 and a side panel 205 which are designed to blend with the design of the modules in accordance with the furniture system.
Although the left end cap 85 will be discussed, it should be appreciated that the right end cap 87 has identical features although reversed to accommodate the opposite side of the furniture system.
On the inner surface of the side panel 205 are mounted a plurality of identical brackets 207 having a mounting plate portion 209 secured to the inner surface 211 of the side panel 205 by fasteners 213. Extending from the mounting plate portion 209 is a cantilevered portion 215 which extends into a locking tab 217 oriented approximately perpendicular to the cantilevered portion 215.
As illustrated in
While
Again referring to
Although the furniture system so far described has addressed multiple modules, directing attention to
While specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. The presently preferred embodiments described herein are meant to be illustrative only and not limiting as to the scope of the invention which is to be given the full breadth of the appended claims and any and all equivalents thereof.
Claims
1. A furniture system comprised of:
- a) a plurality of separate and distinct modules adjacent to one another defining interior modules and two end modules, wherein each module has two opposing outer walls;
- b) an apparatus for aligning and securing together adjacent modules, wherein the apparatus has: 1) a first mounting bracket secured to the outer wall of one of the modules; 2) a second mounting bracket secured to the adjacent outer wall of an adjacent module; and 3) a mechanism for moving the module outer walls toward one another and establishing a desired gap therebetween.
2. The system according to claim 1, wherein the mechanism is a turnbuckle secured to the first and second mounting brackets, wherein the turnbuckle may be rotated to pull the first mounting bracket and the second mounting bracket together thereby moving the module outer walls toward one another and establishing a desired gap therebetween.
3. The system according to claim 1, wherein the turnbuckle is comprised of a first part rotatively connected to a second part, wherein each of the parts have internal threaded bores along a common axis with bolts threadingly engaged therein, wherein mounting plates are secured to the module outer walls, wherein each mounting plate has a recess that non-rotatively captures the head of each bolt such that rotation of the turnbuckle parts results in the bolts being drawn into the threaded bores, thereby pulling the outer walls together.
4. The system according to claim 1, wherein the mechanism for moving the module walls is positioned near the front of the modules and at least one rigid spacer bracket is positioned away from the mechanism to maintain the gap across the entire surface of the outer walls.
5. The system according to claim 4, wherein there is a least one passageway positioned away from the mechanism, the passageway extends within one module and is aligned with another passageway in an adjacent module, and wherein the spacer bracket spaces engages the passageways of the modules to space the modules at the desired gap.
6. The system according to claim 5, wherein the passageway exposes a portion of the wall thickness and the spacer bracket has a middle portion and two opposing U-shaped ends and wherein the U-shaped ends each straddle the thickness of a respective outer wall and maintain the gap between the opposing walls.
7. The system according to claim 1, wherein each mounting bracket has a connecting pad mounted thereto facing the front of the module to accept a pilaster with a color and texture similar to the color and texture of the adjacent modules for masking the gap between the modules and providing a seamless transition therebetween.
8. The system according to claim 7, further including a pilaster secured to the connecting pad.
9. The system according to claim 8, wherein the connecting pad has a Velcro surface to accept a mating Velcro surface on the back of the pilaster.
10. The system according to claim 8, wherein the connecting pad and the rear side of the pilaster are magnetically coupled.
11. In a furniture system having a plurality of separate and distinct modules, wherein each module has two opposing outer walls, a front surface having a color and texture and wherein when modules are adjacent to one another there is a gap therebetween defined by the distance between the outer walls, an apparatus for masking the gap comprised of:
- a) a pad connected to an outer wall of the first module;
- b) a pad connected to an outer wall of the second module; and
- c) a pilaster secured to each pad over the gap, wherein the pilaster has a similar color and texture to that of the adjacent modules.
12. The apparatus according to claim 11, wherein the pilaster is attached to the connecting pad through a Velcro connection
13. The apparatus according to claim 11, wherein the pilaster is magnetically attached to the connecting pad.
14. A furniture module having opposing walls and rollers secured thereto for moving the module back and forth, wherein the module is comprised of:
- a) at least three roller brackets secured to the module;
- b) an adjustable roller frame secured to each roller bracket, wherein the adjustable roller frame is movable up and down relative to the roller bracket to adjust the height for leveling the module.
15. The furniture module according to claim 12, further including;
- a) a roller wheel secured within each roller frame; and
- b) a locking member within at least one roller frame.
16. The furniture module according to claim 15, further including a wheel and the locking member is movable relative to the wheel of the roller frame to lock and unlock the wheel from rotation.
17. For a furniture system having at least two modules adapted to be positioned adjacent to one another wherein each module has front walls with a decorative appearance having a texture and color and outer walls, an assembly for providing matching decorative ends to cover the outer walls comprised of:
- a) a decorative end cap having a texture and color similar to that of the module front face;
- b) a first connector attached to the end cap; and
- c) a second connector mounted to the outermost face of a module adapted to be secured to the first connector to secure the end cap to the module, such that with the end caps in place, there is a seamless transition between the decorative front surface and the decorative end caps.
18. The assembly according to claim 15, wherein each end cap has at least one module bracket that fixes to a mounting bracket secured to the outer exposed surface of a module.
19. The assembly according to claim 16, wherein the end cap module bracket has a locking tab that engages a receiving opening within the mounting bracket.
20. A furniture system comprised of:
- a) a plurality of modules, each module having a decorative front face and exposed outer walls, wherein the modules are positioned adjacent to one another to define within the group interior modules and two end modules;
- b) a first mounting bracket secured to the outer walls of one modules;
- c) a second mounting bracket secured to an adjacent outer wall of an adjacent module; and
- d) a turnbuckle secured to each pair of first and second mounting brackets, wherein the turnbuckle may be rotated to pull the first mounting bracket and the second mounting bracket together thereby moving the module outer walls toward one another and establishing a desired gap therebetween;
- e) a pilaster secured between each adjacent module to mask the gap, wherein each pilaster has the color and the texture of the adjacent modules such that the transition therebetween is seamless; and
- f) a decorative end cap secured to the exposed outer walls of the end modules, wherein the end cap has a color and texture similar to that of the end modules such that the transition therebetween is seamless.
Type: Application
Filed: Jul 21, 2008
Publication Date: Jan 22, 2009
Applicant: Bush Industries, Inc. (Jamestown, NY)
Inventors: John M. Green (East Otto, NY), Michael Manis (Kennedy, NY), Gregory J. Mager (Frewsburg, NY)
Application Number: 12/176,781
International Classification: A47B 77/00 (20060101);