STAIR HANGER
A concealed connection mechanism for connecting a pair of stair stringers to the front face of a rim joist.
1. Field of the Invention
The present invention relates generally to a connection mechanism for connecting a stair stringer to a rim joist or other supporting structure. More particularly, the invention relates to a stair stringer or a pair of stair hangers for connecting two or more stair stringers to a rim joist to provide a concealed connection mechanism.
2. Description of the Prior Art
Many builders and home owners alike often struggle to find an easy structural method to connect stair stringers to the rim joist. This is a particularly common connection in virtually all deck construction. One objective of this connection is to connect the stair stringers to the rim joist with a structurally rated product which has been tested and assigned a structural load rating. A second objective, particularly in deck construction where the connection between the stair stringers and the rim joist is visually observable, is to provide a concealed connection in which the connection is not visible after installation.
The industry has come up with a variety of solutions for this need. Most commonly, framers and other deck builders will drive nails or screws through the back side of the rim joist and connect the stringer using an end grain connection. One problem with this is that the connection is not structurally rated and tested. Secondly, in some cases, the positions of the deck joists will interfere with the connection of the stair stringers or the rearward side of the rim joist may be inaccessible. In many cases, the methods employed require the use of additional building material and are time consuming. While standard joist hangers with a sloped seat are generally available and might be used in this application, they have not been tested for such application, particularly where the bottom of the stringer is typically below the bottom of the rim joist, and it does not have concealed flanges. Thus, a major objective of the present invention is not met.
Accordingly, there is a need in the art for a stair hanger and more specifically, a connection system for connecting stair stringers to the rim joist with a concealed connection.
SUMMARY OF THE INVENTIONThe present invention is directed to a connection system for connecting stair or step stringers to a rim joist. More specifically, the invention is directed to a stair hanger, or a pair of stair hangers, for connecting stair stringers to the rim joist in connection with wood deck construction or the like. In one embodiment, the invention includes a pair of substantially mirror image hangers which can be used to connect a pair of stair stringers to the rim joist with a concealed connection and from the front side of the rim joist. In a second and third embodiment, a single, reversible hanger is provided for meeting the same objectives. Such hangers have particular applicability where a concealed connection is desired, where connection with a structural rating is desired or where access to the inside surface of the rim joist is limited.
Accordingly, an object of the present invention is to provide a connection mechanism for connecting stair stringers to the rim joist.
Another object of the present invention is to provide a connection mechanism for connecting stair stringers to the rim joist with a concealed connection and from the front side of the rim joist.
These and other objects of the present invention will become apparent with reference to the drawings, the description of the preferred embodiment and the appended claims.
Although the present invention has applicability to connecting all types of stair or step stringers to a rim joist or header, it has particular applicability to connecting stair stringers to the rim joist of a deck with a concealed connection. Accordingly, one preferred embodiment will be described with respect to outdoor wood deck construction.
Reference is first made to
Each of the pair of stair stringers 14 and 15, when installed, includes an inner surface 19 facing the inner surface of the other stair stringer and an outer surface 20 facing away from the other stringer. Each of the stringers 14 and 15 also includes a plurality of treads 21 for supporting tread plates and for defining the horizontal depth of the stair treads and a plurality of risers 22 defining the vertical distance between each step and supporting riser plates (if desired). A rearward edge 24 at the top of each stringer 14 and 15, when installed, is adjacent to and connected with the front face of the rim joist or header 16. In accordance with the present invention, the stringers 14 and 15 are connected with the rim joist 16 by a pair of stair stringer hangers 11 and 12. The hangers 11 and 12 are connected to the joist 16 by a plurality of nails 13. As will be described in greater detail below, when the stringers 14 and 15 are connected to the rim joist 16 with the connectors 11 and 12, a concealed connection is provided on the front face of the rim joist 16.
While the preferred embodiment describes connecting a pair of stair stringers to the rim joist, stairs or steps which span greater distances may require more than two stringers. The hanger or hangers of the invention are accordingly also applicable for connecting any number of stair stringers to the rim joist or other supporting structure.
Reference is next made to
As shown, each of the base members 25 is generally rectangular in configuration and includes a top edge 30, a bottom edge integral with the seat 28 along the bend line 31, a free side edge 32 and a connecting side edge connected with the base flange 26 along the bend line 34. A plurality of round nail receiving openings 35 are provided in the base 25 to connect the base 25 and thus the entire hanger 11, 12 to the rim joist 16. In the preferred embodiment, the base 25 is provided with eight round openings 35 for this purpose. The base also includes a pair of diamond-shaped positioning or optional nailing openings 36. These openings 36 are designed to assist in positioning the hanger relative to the rim joist 16 to provide a specific riser height between the top of the tread plate and the deck surface and/or as optional nailing openings to accommodate desired header and/or riser dimensions. The diamond holes are located such that the top and bottom diamond holes will align where the seam between the header 17 and the piece 18 of the rim joist 16 adjoin. Specifically, the top and bottom diamond holes 36 will align or occur very close to seams created by 2″×10″ and 2″×12″ headers 17, respectively, which could make nails placed in these holes inconsequential.
In the embodiment of
The base flange 26 of each hanger 11, 12 includes a top edge 38 substantially continuous with the top edge 30 of the base 25, a downwardly and inwardly sloping bottom edge 39, a free side edge 40 and a connecting side edge connected with the base 25 along the bend line 34. Preferably, the flange 26 is bent relative to the base 25 at an angle of 90°. The base flange 26 is provided with three nail-receiving openings 41 to receive nails to connect the base flange 26 to the inside surface 19 of one of the stair stringers 14 and 15 (
The seat 28 includes a top edge integral with the bottom edge of the base 25 along the bend line 31, a bottom edge 44, a free side edge 42 and a connecting side edge connected with the seat flange 29 along the bend line 33. The seat 28 is a generally rectangular member being free of connection openings and having a width (between its side edges) of about one and one-half inches and a length (between its top and bottom edges) of about two inches. The seat 28 is positioned relative to the base 25 at an obtuse angle along the bend line 31. It is intended that the specific angle will be adjusted by the installer to match the angle between the rim joist 16 and the slope of the stringers 14 and 15 (
The seat flange 29 includes an upwardly and inwardly sloping top edge 45, a bottom edge 46, a free side edge 48 and a connecting side edge connected with the seat 28 along the bend line 33. As shown, when constructed and when installed, the seat flange 29 is bent relative to the seat 28 along the bend line 33 at an angle of about 90°. The seat flange 29 is provided with a nail-receiving opening 49 for connection, with a 10d (0.148 inch diameter), one and one-half inch nail to the inner surface 19 of one of the stringers 14 and 15 (
Reference is next made to
More specifically, the base 50 is comprised of a central section 51 and a pair of end sections 52 and 54. The end sections 52 and 54 are integrally connected with the central section 51, but are partially separated from the central section 51 by the elongated openings 62. As will be described in greater detail below, the end sections 52 and 54 are designed to function either as a portion of the base, together with the section 51, to be connected with the rim joist 16 (
The base 50 is a generally rectangular member having an end edge 64 defining one end of the end section 52, an end edge 65 defining an end of the end section 54, a free or unconnected edge 66 extending between the ends of the edges 64 and 65 and a connection edge opposite to and parallel with the free edge 66 and defining the bend lines 59, 60 and 61.
The center section 51 of the base includes a plurality of round nail receiving openings 68 and a pair of diamond-shaped optional nail receiving openings 69. When installed, the central section 51 is connected to the rim joist 16 (
Each of the end sections 52,54 includes a plurality of round nail receiving openings 70 and a diamond-shaped optional nail receiving opening 71. When the end section 52 or 54 functions as a seat, none of the holes 70 or 71 is utilized. However, when one of the sections 52 or 54 functions as a part of the base, one or more of the openings 70 (or 71) is utilized to connect the base 50 to the rim joist. Preferably, to provide sufficient structural support rating, eight 10d (0.148 inch diameter) nails are used to connect the base (comprised of the center section 51 and one of the end sections 52 or 54) to the rim joist. Each of the end sections 52 and 54 is separated from the central section 51 by an elongated, laterally extending opening 62. This opening 62 functions primarily to facilitate bending of the end sections 52 and 54 relative to the center section 51 when such end section 52,54 functions as a seat. Other means could, however, be utilized to facilitate or assist such bending.
The base flange 55 is joined to the central section 51 of the base 50 at right angles along the bend line 59 and includes a pair of end edges 72 and a side edge 74. As shown best in
Each of the flanges 56 and 58 is connected respectively to the end sections 52 and 54 along the bend lines 60 and 61 and includes an outer end edge 78, an inner edge 79 and a side edge 80. As shown best in
Reference is next made to
More specifically, the base 100 is comprised of a pair of end sections 102 and 104. The end sections 102 and 104 are integrally connected with one another. As will be described in greater detail below, the end sections 102 and 104 are designed to function either as a base section, to be connected with the rim joist 16 (
The base 100 is a generally rectangular member having an end edge 114 defining one end of the end section 102, an end edge 115 defining an end of the end section 104, a free or unconnected edge 116 extending between the ends of the edges 114 and 115 and a connection edge opposite to and parallel with the free edge 116 and defining the bend lines 110 and 111.
Each of the end sections 102 and 104 includes a plurality of round nail receiving openings 120 and a diamond-shaped optional nail receiving opening 121. When the end section 102 or 104 functions as a seat, some, all, or none of the holes 120 or 121 may be utilized. However, when one of the sections 102 or 104 functions as the base section, one or more of the openings 120 (or 121) is utilized to connect the base 100 to the rim joist. To provide sufficient structural support rating, eight 10d (0.148 inch diameter) nails may be used to connect the base section (comprising one of the end sections 102 or 104) to the rim joist. Each of the end sections 102 and 104 is separated from the other by a laterally extending bend line 112. This bend line 112 helps to locate the point of bending of the end sections 102 and 104 relative to each other such that one of the end sections 102 or 104 may function as a seat.
Each of the flanges 106 and 108 is connected respectively to the end sections 102 and 104 along the bend lines 110 and 111 and includes an outer end edge 128, an inner edge 129 and a side edge 130. The side edge 130 is generally parallel to its respective bend line 110, 111. The outer end edges 128 and the inner end edges 129 extend at an angle of about 30 degrees relative to a line perpendicular to the respective bend lines 110, 111. With this structure, as shown best in
Accordingly, the present invention is directed to a pair of hangers which are each connectable to a rim joist and which are also connectable, respectively, to a pair of stair or step stringers. Such pair can be the first and second mirror image hangers 11 and 12 of the embodiment of
Having described the structure of the embodiments of the present invention, its application and use can be understood as follows. For the embodiment of
For the embodiment of
For the embodiment of
Use of the hangers 11 and 12 of the
Although the description of the preferred embodiment has been quite specific, it is contemplated that various modifications could be made without deviating from the spirit of the present invention. Accordingly, it is intended that the scope of the present invention be dictated by the appended claims rather than by the description of the preferred embodiment.
Claims
1. A stair hanger for connecting a stair stringer to a rim joist, the hanger comprising: wherein the two end sections of the base are separated by a bend line extending transversely to a longitudinal axis of the base and the stair hanger is symmetrical about the bend line.
- a base including two end sections, the end sections being connectable to the stringer or the rim joist, said base having first and second ends, a free side edge and a flange connection side edge opposite to the free side edge;
- a pair of flanges connectable to the stair stringer, each flange of the pair of flanges connected to one of the end sections of the base along the flange connection side edge;
2. The hanger of claim 1, wherein the pair of flanges are perpendicular to the base.
3. The hanger of claim 1, wherein the base and the pair of flanges each includes at least one connecting member receiving opening.
4. The hanger of claim 1, said hanger being reversible.
5. A hanger set for connecting first and second stair stringers to a rim joist, said hanger set comprising:
- first and second reversible hangers each connectable to the rim joist, said first hanger connectable to the first stair stringer and said second hanger connectable to the second stair stringer, each of first and second hangers being substantially identical and including: a base including two end sections, the end sections being connectable to one of the first or second stair stringers or the rim joist, the base having first and second ends, a free side edge and a flange connection side edge opposite to the free side edge; a pair of flanges connectable to the stair stringer, each flange of the pair of flanges connected to one of the end sections of the base along the flange connection side edge; wherein
- the two end sections of the base are separated by a bend line extending perpendicular to a longitudinal axis of the base and each of the stair hangers are symmetrical about the bend line.
6. The hanger set of claim 5, wherein each of the pair of flanges of each of the first and second hangers are perpendicular to each of the bases.
7. The hanger set of claim 5, wherein the base and the pair of base flanges of each of the first and second hangers includes at least one connecting member receiving opening.
8. A stair and hanger structure comprising:
- a structural member having a substantially vertical front face;
- first and second laterally spaced stair stringers, each of the stair stringers including an end adjacent to the front face, a bottom edge and an inner side face, the inner side faces of said first and second stringers facing one another;
- a first and second hanger each having; a base including two end sections connectable to one of the first or second stair stringers or the front face, the base having first and second ends, a free side edge and a flange connection side edge opposite to the free side edge; a pair of flanges each connected to the inner side face of the first or the second stair stringer, each flange of the pair of flanges connected to one of the end sections of the base along the flange connection side edge.
9. The structure of claim 8, wherein the base and the pair of flanges of each of said first and second hangers includes at least one connecting member receiving opening.
10. The structure of claim 8, wherein each of end sections of the base are connected to each other for limited bending movement along a fold line separating the end sections.
11. The structure of claim 8, wherein said structural member is a rim joist.
Type: Application
Filed: Jun 4, 2008
Publication Date: Mar 5, 2009
Inventors: Greg Greenlee (Savage, MN), Todd Grevious (Faribault, MN), Nathan John Peterson (Minneapolis, MN)
Application Number: 12/133,012
International Classification: E04B 1/24 (20060101); E04F 11/025 (20060101);