Heat exchanger
A heat exchanger includes a plate member having several continuously folded plates defining a first opening for reception of a fluid from a first direction and a second opening for reception of another fluid from a second direction, and a frame body enclosing the plate member. The frame body has bottom and top plates, left and right plates, and front and rear plates. Each left and right plate has a height smaller than a width of the folded plate member so that the left and right plate define an upper left hole and a lower left hole in cooperation with the top and bottom plates, and that the right plate defines an upper right hole and a lower right hole in cooperation with the top and bottom plates. Two gasket sheets are disposed on inner surfaces of the top and bottom plates in order to abut hermetically against top and bottom edges of the continuously folded plates.
The present invention relates to a heat exchanger, more particularly a plate-type heat exchanger including a folded plate member which serves as heat exchanging medium and which is composed of a plurality of continuously folded plates that can be manufactured at a relatively low cost and its maintenance is easy to conduct, thereby avoiding the problems encountered during use of conventional plate/frame-type heat exchanger.
BACKGROUND OF THE INVENTIONHeat exchangers and its applications are well known in the art. The heat exchanging principle is very easy to understand, i.e. in case first and second fluids are disposed within a receptacle, the fluids tend to exchange heat between each other. Though, the heat exchanging principle is simple, its applications reaches various fields. For instance, the heat exchanging is widely utilized in nuclear power plants, petroleum processing plant, chemical plant, paper production mill, air conditioner, seawater desalination plant, and many others. Heat exchangers are applied in heating, cooling, vaporizing, condensing, energy recycling plant and so forth.
Fundamentally, there are two main types of heat exchangers, namely: (1) tube/shell-type heat exchanger and (2) plate/frame-type heat exchanger.
In the aforesaid heat exchanger 90, the surfaces of the small tubes 105 enable the majority of the heat exchanging operation between the first and second fluids.
Note that in the aforesaid heat exchanger 90, the small tubes 105 are located too densely such that it is relatively complicated, high cost, and difficult to weld the small tubes 105 so as to be integrally from with the peripheries confining the coupling holes in the upper and lower plates 100, 110. In the event, a great number of gasket rings or sheets are utilized instead of the welding process, a considerable manual labor and cost is still required for hermetically sealing the peripheries confining the mounting holes in the upper and lower plates 100, 110. Some stuffing substance, such as resin, can be squeezed into the clearances formed among the small tubes 150 and the peripheries of the mounting holes in the upper and lower plates 100, 110 in order to provide leak-proof effect. In case, the periphery weld or sealing of the coupling hole in the upper or lower plate is leaking or damaged, aging of the gasket rings or sheets due to long term use, it is not easy or possible to trouble shoot the problems. It is also relatively difficult to clean the space located between the small tubes 105.
Though no welding process is required when manufacturing the aforesaid conventional plate/frame-type heat exchanger 150, the manufacture cost is still high because the gaskets 160 are laid adhesively and manually one after another. After assembly and after a period of time, in case of leaking or aging of the gaskets, it is relatively difficult and possible to conduct the essential maintenance of the aforesaid heat exchanger, since all the gaskets 160 are located in the inner portion.
SUMMARY OF THE INVENTIONThe object of the present invention is to provide a heat exchanger that can be manufactured at a low cost and that can be maintained with ease.
In accordance with the present invention, the first embodiment of a heat exchanger is provided and includes a folded plate member with a predetermined length and width, a frame body and two gasket sheets. The folded plate member includes a plurality of continuously folded plates defining a first opening for reception of a first fluid from a first direction and a second opening for reception of a second fluid from a second direction opposite to the first direction. The frame body encloses the folded plate member therein, and includes a bottom plate, a top plate, left and right plates, and front and rear plates, wherein each of the left and right plates has a height smaller than the width of the folded plate member so that the left plate defines an upper left hole and a lower left hole in cooperation with the top and bottom plates, and that the right plate defines an upper right hole and a lower right hole in cooperation with the top and bottom plates. The gasket sheets are disposed on inner surfaces of the top and bottom plates in order to abut hermetically against top and bottom edges of the continuously folded plates. In addition, a spacer is disposed between an adjacent pair of the continuously folded plates in order to prevention variation of a clearance defined between two adjacent folded plates due to pressure difference between the first and second fluids.
In accordance with the present invention, the second embodiment of the heat exchanger is provided to have the structure similar to the first embodiment. The only difference resides in that the continuously folded plates have a plain surface including a predetermined regions respectively aligned with the upper and lower left holes in the left plate, and the upper and lower right holes in the right plate, and remaining regions which are offset to the holes in the left and right plates and are dented or pressed with a predetermined pattern.
The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated as the same becomes better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
The heat exchanger provided according to the present invention can be manufactured at a relatively low cost in addition to easy maintenance thereof.
Note that each of the upper left and right holes 12UL, 12UR has a height (Hu) greater than the height (Hd) defined by the lower left and right holes 12DL, 12DR. The purpose of designing the height (Hu) of the upper left and right holes 12UL, 12UR greater than the height (Hd) defined by the lower left and right holes 12DL, 12DR is to facilitate smooth flow of the first and second fluids. For instance, the upper left and right holes 12UL, 12UR in the left and right plates 6A, 6B permit smooth outflow of a vapor-type fluid while the lower left and right holes 12DL, 12DR in the left and right plates 6A, 6B permits smooth outflow of a condensate fluid. Of course, the vapor fluid and the condensate or liquid fluid may have different volume. In case, the aforesaid first and second fluids are both liquid or vapor (gas), the height (Hu) of the upper left and right holes 12UL, 12UR and the height (Hd) of the lower left and right holes 12DL, 12DR can be designed to have the same measurement.
The shape of each of the joint portions 5L, 5R should not be flat, but is rather curved. The curvature of the surface of each joint portion 5L, 5R should not be limited. Preferably, the joint portions 5L, 5R (or left and right edges) of the continuously folded plates 5M are in contact with the inner surface of the left and right plates 6A, 6B.
The gasket sheets 15 are disposed on inner surfaces of the top and bottom plates 8A,8B in order to abut hermetically against top and bottom edges of the continuously folded plates 5M in such a manner that the top and bottom edges of the continuously folded plates 5M extend partially into the gasket sheets 15. Each of the gasket sheets 15 has a thickness between about 10 mm to 100 mm, and is made from an elastomeric material. The elastomeric material is selected from a material group including rubber and silica gel.
During the assembly, each spacer 20L is inserted into the respective first openings OL of the continuously folded plates 5M. In the same manner, each spacer 20R is inserted into the respective second openings OR of the continuously folded plates 5M. In other words, the long strip 20A between two adjacent folded plates 5M has one end connected to the left and right plates 6A, 6B, respectively. Alternately, the spacers 20L and 20R are just disposed into the openings OL and OR without connected to the left plate 6A and the right plate 6B. Optionally, to make uniform distribution of the injected fluid, the cross-section of each of the long strip 20A is gradually tapered to the free end with respect to the fixed end. The front plate 7A is mounted to the front ends of the left and right plates 6A, 6B. Afterward, the rear plate 7B is mounted to the rear ends of the left and right plate 6A, 6B so as to define a casing having bottom and top openings. The material for forming the long and short strips 20A, 20B can be selected from a metal group and non-metal materials, or a combination of any one of the metals and the non-metal materials.
After the aforementioned process, one gasket sheet 15 is disposed on the inner surface of the bottom plate 8B. The lower edges of the continuously folded plates 5M are pressed into the gasket sheet 15 on the bottom plate 8B. The other gasket sheet 15 is disposed on the inner surface of the top plate 8A prior to pressing the gasket sheet 15 onto the top edges of the continuously folded plates 5M.
In the first embodiment, the second fluid with a higher temperature can be injected from the upper right opening 12UR in the right plate 6B (see
The aforesaid first fluid should not be restricted to any specific type. The second fluid should not be restricted either, i.e. liquid or gas or vapor.
The configuration of the predetermined pattern 40 should not be limited to any particular design, but is to encompass various designs.
In the aforesaid embodiment, due to formation of the trenches 41, each of the folded plates 5M has a plurality of concave portions and a plurality of convex portions respectively between two adjacent concave portions. Under this condition, in case two adjacent folded plates 5M are folded, as best illustrated in
Referring to
According to another preferred embodiment of the present invention, the heat exchanger is composed of the continuously folded plates 5M, two gasket sheets 15, a top plate 8A, a bottom plate 8B, a front plate 7A and a rear plate 7B, as is shown in
The operations of the heat exchanger are implemented by flowing in and out through the first openings OL with a first fluid and through the second openings OR with a second fluid.
The following advantages are achieved when the heat exchanger of the present invention is utilized.
(i) When compared to the conventional tube/shell-type heat exchanger, no welding process is required for sealing and connecting the tubes to the top and bottom plates, thereby tremendously lowering the manufacturing and maintenance expense.
(ii) When compared to the conventional plate/frame-type heat exchanger, the gasket sheets are only provided at the top and bottom plates of the shell body. Under this condition, in case the gasket sheets are damaged due to long-term use, fatigue or leakage, replacement thereof can be conducted by simply removing the top and bottom plates with respect to the frame body. Therefore, the maintenance fee is tremendously low. In contrast, since all the gasket sheets or rings are mounted interior of the conventional plate/frame heat exchanger, it is not easy or possible to check and maintenance the condition of the plate/frame heat exchanger. In addition,
The heat exchanger of the present invention is cleared from the disadvantages the aforementioned items (I) and (II). This invention can tremendously reduce the manufacturing and maintenance expense and problem.
As is understood by a person skilled in the art, the foregoing preferred embodiment of the present invention is an illustration of the present invention rather than limiting thereon. It is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims, the scope of which should be accorded the broadest interpretation so as to encompass all such modifications and similar structure.
Claims
1. A heat exchanger comprising:
- a folded plate member with a predetermined length and width, including a plurality of continuously folded plates defining a first opening for reception of a first fluid from a first direction and a second opening for reception of a second fluid from a second direction opposite to said first direction;
- a frame body enclosing said folded plate member therein, and including a bottom plate, a top plate, and left and right plates, wherein each of said left and right plates has a height smaller than said width of said folded plate member so that said left plate defines an upper left hole and a lower left hole in cooperation with said top and bottom plates, and that said right plate defines an upper right hole and a lower right hole in cooperation with said top and bottom plates; and
- two gasket sheets disposed on inner surfaces of said top and bottom plates in order to abut hermetically against top and bottom edges of said continuously folded plates.
2. The heat exchanger according to claim 1, wherein said frame body further includes front and rear plates connected to said bottom plate, said top plate, and said left and right plates.
3. The heat exchanger according to claim 1, wherein said folded plate member is made from a heat conductive material, and has a thickness between about 0.1 mm to 2 mm.
4. The heat exchanger according to claim 3, wherein said heat conductive material is selected from a metal group including steel, brass, zinc, chromium, aluminum, alloy and titanium.
5. The heat exchanger according to claim 1, wherein each of said gasket sheets is made from an elastomeric material.
6. The heat exchanger according to claim 5, wherein each of said elastomeric material is selected from a material group including rubber and silica gel.
7. The heat exchanger according to claim 1, wherein inner surfaces of said left and right plates are in contact with left and right edges of said continuously folded plates.
8. The heat exchanger according to claim 1, wherein each of said continuously folded plates has a flat surface.
9. The heat exchanger according to claim 1, further comprising a plurality of spacers, each disposed between an adjacent pair of said continuously folded plates in order to prevention variation of a clearance defined between said adjacent pair of folded plates due to pressure difference between said first and second fluids.
10. The heat exchanger according to claim 9, wherein said spacer includes long and short strips connected to each other.
11. The heat exchanger according to claim 9, wherein said spacer has a web-like configuration.
12. The heat exchanger according to claim 1, wherein said continuously folded plates have a surface area including a predetermined regions respectively aligned with said upper and lower left holes in said left plate and said upper and lower right holes in said right plate, and a remaining regions which are pressed or dented with a predetermined pattern.
13. The heat exchanger according to claim 12, wherein said predetermined pattern is composed of a plurality of trenches and wherein each of said continuously folded plates has a plurality of concave portions and a plurality of convex portions respectively between two adjacent concave portions due to formation of said trenches.
14. A heat exchanger comprising:
- a folded plate member with a width, including a plurality of continuously folded plates defining a first opening for reception of a first fluid from a first direction and a second opening for reception of a second fluid from a second direction opposite to said first direction;
- a frame body enclosing said folded plate member therein, and including a bottom plate, a top plate, a rear plate, a front plate, a left plate and a right plate, said left and right plates in tight abutment with left and right edges of said folded plates, respectively, wherein each of said left and right plates has a height smaller than said width of said folded plate member so that said left plate defines an upper left hole and a lower left hole in cooperation with said top and bottom plates, and that said right plate defines an upper right hole and a lower right hole in cooperation with said top and bottom plates;
- a plurality of spacers, each disposed between an adjacent pair of said continuously folded plates in order to prevention variation of a clearance defined between said adjacent pair folded plates due to pressure difference between said first and second fluids; and
- two gasket sheets disposed on inner surfaces of said top and bottom plates in order to abut hermetically against top and bottom edges of said continuously folded plates.
15. A heat exchanger comprising:
- a folded plate member with a width, including a plurality of continuously folded plates defining a first opening for reception of a first fluid from a first direction and a second opening for reception of a second fluid from a second direction opposite to said first direction;
- a frame body enclosing said folded plate member therein, and including a bottom plate, a top plate, and left and right plates, wherein each of said left and right plates has a height smaller than said width of said folded plate member so that said left plate defines an upper left hole and a lower left hole in cooperation with said top and bottom plates, and that said right plate defines an upper right hole and a lower right hole in cooperation with said top and bottom plates, wherein, said continuously folded plates cooperatively have a surface area including a predetermined regions respectively aligned with said upper and lower left holes in said left plate, and said upper and lower right holes in said right plate, and remaining regions which are pressed or dented in such a manner to form a predetermined pattern; and
- two gasket sheets disposed on inner surfaces of said top and bottom plates in order to abut hermetically against top and bottom edges of said continuously folded plates.
16. The heat exchanger according to claim 15, wherein said frame body further includes front and rear plates connected to said bottom plate, said top plate, and said left and right plates.
17. A heat exchanger comprising:
- a folded plate member formed of a plurality of continuously folded plates defining a first opening for reception of a first fluid from a first direction and a second opening for reception of a second fluid from a second direction opposite to said first direction;
- a frame body including a bottom plate, a top plate, a front plate and a rear plate; and
- two gasket sheets disposed on inner surfaces of said top and bottom plates in order to abut hermetically against top and bottom edges of said continuously folded plates.
18. The heat exchanger according to claim 17, further comprising a plurality of spacers, each disposed between an adjacent pair of said continuously folded plates.
19. The heat exchanger according to claim 17, wherein said continuously folded plates have a concave and convex pattern formed in such a manner that the convex portions of the two adjacent plates are contact while the concave portions thereof cooperatively define a plurality of channels.
20. The heat exchanger according to claim 17, wherein said continuously folded plates have a concave and convex pattern formed and with one spacer disposed in each adjacent pair of said continuously folded plates.
Type: Application
Filed: Sep 24, 2007
Publication Date: Mar 5, 2009
Inventor: Cheng-Tsun Chen (New Brighton, MN)
Application Number: 11/902,594
International Classification: F28F 3/08 (20060101);