Golf Club Head

A golf club head includes a club head body having a striking face, a soleplate, a crown, a toe, a heel and a hosel shaped and dimensioned for receiving a shaft. The club head body includes a body shell composed of the striking face, soleplate, crown, toe and heel, wherein the body shell has a reduced mass allowing for greater weight manipulation within the club head body.

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Description
CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of U.S. patent application Ser. No. 11/509,706, entitled “GOLF CLUB HEAD AND GOLF CLUB SHAFT”, filed Aug. 25, 2006, which is currently pending, which claims the benefit of U.S. Provisional Patent Application Ser. No. 60/710,875, entitled “GOLF CLUB HEAD”, filed Aug. 25, 2005.

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates to a golf club head. More particularly, the invention relates to a golf club head composed of a transparent, lightweight material offering enhanced mass positioning within a golf club head. The invention also relates to a golf club shaft offering improved performance and functionality.

2. Description of the Prior Art

Golf club manufacturers are consistently attempting to design golf clubs that are easier to hit and offer golfers greater forgiveness when the ball is not struck directly upon the sweet spot of the striking face. As those skilled in the art will certainly appreciate, many designs have been developed and proposed for assisting golfers in learning and mastering the very difficult game of golf.

Much of the focus of the golf club heads is on ways to shift the weight within the golf club head in a manner which improves the striking characteristics of the club. As such, a need exists for an improved golf club head which provides for greater versatility in shifting mass about a golf club head in a manner improving the striking characteristics of the golf club head.

SUMMARY OF THE INVENTION

It is, therefore, an object of the present invention to provide a metal wood type golf club head including a club head body having a striking face having a loft of approximately 7 degrees to approximately 13 degrees, a soleplate, a crown, a toe, a heel and a hosel. The club head body has a volume greater than 300 cc and a mass of approximately 180 g to approximately 250 g. The club head body includes a body shell composed of the striking face, soleplate, crown, toe and heel. The body shell has a mass of no more than approximately 150 g, wherein at least a portion of the body shell is composed of a carbon nanotube sheet laminate including a yarn composed of carbon nanotubes.

It is also an object of the present invention to provide a metal wood type golf club head wherein the yarn is composed of single wall carbon nanotubes.

It is another object of the present invention to provide a metal wood type golf club head wherein the yarn is composed of multi-wall carbon nanotubes.

It is a further object of the present invention to provide a metal wood type golf club head wherein the yarn consists essentially of carbon nanotubes.

It is also an object of the present invention to provide a metal wood type golf club head wherein the yarn includes carbon nanotubes and steel thread.

It is another object of the present invention to provide a metal wood type golf club head wherein the carbon nanotube sheet laminate has a density of less than approximately 2.5 g/cm3 and tensile strength of at least approximately 465 MPa/(g/cm3).

It is a further object of the present invention to provide a metal wood type golf club head wherein the striking face is composed of a carbon nanotube sheet laminate.

It is also an object of the present invention to provide a metal wood type golf club head wherein the crown is composed of a carbon nanotube sheet laminate.

It is another object of the present invention to provide a metal wood type golf club head wherein the soleplate is composed of a carbon nanotube sheet laminate.

It is a further object of the present invention to provide a metal wood type golf club head including a club head body having a striking face with a loft of approximately 13 degrees to approximately 24 degrees, a soleplate, a crown, a toe, a heel and a hosel. The club head body has a volume of approximately 100 cc to 250 cc and a mass of approximately 205 g to approximately 245 g. The club head body includes a body shell composed of the striking face, soleplate, crown, toe and heel, the body shell has a mass of no more than 150 g, wherein at least a portion of the body shell is composed of a carbon nanotube sheet laminate including a yarn composed of carbon nanotubes.

It is also an object of the present invention to provide a hybrid type golf club head including a club head body having a striking face, a soleplate, a crown, a toe, a heel and a hosel. The club head body has a volume of approximately 70 cc to 150 cc and a mass of approximately 210 g to approximately 260 g. The club head body includes a body shell composed of the striking face, soleplate, crown, toe and heel. The body shell has a mass of no more than 150 g, wherein at least a portion of the body shell is composed of a carbon nanotube sheet laminate including a yarn composed of carbon nanotubes.

It is another object of the present invention to provide a hybrid type golf club head wherein the yarn is composed of single wall carbon nanotubes.

It is a further object of the present invention to provide a hybrid type golf club head wherein the yarn is composed of multi-wall carbon nanotubes.

It is also an object of the present invention to provide a hybrid type golf club head wherein the yarn consists essentially of carbon nanotubes.

It is another object of the present invention to provide a hybrid type golf club head wherein the yarn includes carbon nanotubes and steel thread.

It is a further object of the present invention to provide a hybrid type golf club head wherein the carbon nanotube sheet laminate has a density of less than approximately 2.5 g/cm3 and tensile strength of at least approximately 465 MPa/(g/cm3).

It is also an object of the present invention to provide a hybrid type golf club head wherein the striking face is composed of a carbon nanotube sheet laminate.

It is another object of the present invention to provide a hybrid type golf club head wherein the crown is composed of a carbon nanotube sheet laminate.

It is a further object of the present invention to provide a hybrid type golf club head wherein the soleplate is composed of a carbon nanotube sheet laminate.

It is also an object of the present invention to provide an iron type golf club head including a club head body having a striking face, a soleplate, a toe, a heel and a hosel. The club head body has a volume of approximately 70 cc to 230 cc and a mass of approximately 215 g to approximately 310 g. The club head body includes a body shell composed of the striking face, soleplate, toe and heel, wherein at least a portion of the body shell is composed of a carbon nanotube sheet laminate including a yarn composed of carbon nanotubes.

It is another object of the present invention to provide an iron type golf club head wherein the yarn is composed of single wall carbon nanotubes.

It is a further object of the present invention to provide an iron type golf club head wherein the yarn is composed of multi-wall carbon nanotubes.

It is also an object of the present invention to provide an iron type golf club head wherein the yarn consists essentially of carbon nanotubes.

It is another object of the present invention to provide an iron type golf club head wherein the yarn includes carbon nanotubes and steel thread.

It is a further object of the present invention to provide an iron type golf club head wherein the entire body shell is composed of a carbon nanotube sheet laminate.

It is also an object of the present invention to provide an iron type golf club head according to claim 28, wherein the striking face is composed of titanium or stainless steel and a remainder of the body shell is composed of a carbon nanotube sheet laminate.

Other objects and advantages of the present invention will become apparent from the following detailed description when viewed in conjunction with the accompanying drawings, which set forth certain embodiments of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a bottom perspective view of a driver type golf club head in accordance with the present invention.

FIG. 2 is a front plan view of the golf club head shown in FIG. 1.

FIG. 3 is a cross-sectional view of the golf club head along the lines III-III in FIG. 2.

FIG. 4 is a front plan view of a driver type golf club head in accordance with an alternate embodiment.

FIG. 5 is a front plan view of a driver type golf club head in accordance with yet another embodiment of the present invention.

FIG. 6 is a front plan view of a driver type golf club head in accordance with a further embodiment of the present invention.

FIG. 7 is a bottom perspective view of a fairway wood type golf club head in accordance with the present invention.

FIG. 8 is a front plan view of the golf club head shown in FIG. 7.

FIG. 9 is a cross-sectional view along the lines IX-IX as shown in FIG. 8.

FIG. 10 is a front plan view of a fairway wood type golf club head in accordance with an alternate embodiment.

FIG. 11 is a front plan view of a fairway wood type golf club head in accordance with still another embodiment of the present invention.

FIG. 12 is a front plan view of a fairway wood type golf club head in accordance with still another embodiment of the present invention.

FIG. 13 is a bottom perspective view of a hybrid type golf club head in accordance with the present invention.

FIG. 14 is a front plan view of the golf club head shown in FIG. 13.

FIG. 15 is a cross sectional view along the lines XV-XV in FIG. 14.

FIG. 16 is a front plan view of a hybrid type golf club head in accordance with an alternate embodiment.

FIG. 17 is a front plan view of a hybrid type golf club head in accordance with another embodiment.

FIG. 18 is a front plan view of a hybrid type golf club head in accordance with still another embodiment.

FIG. 19 is a rear perspective view of an iron type golf club head in accordance with the present invention.

FIG. 20 is a cross-sectional view of the iron type golf club head shown in FIG. 19.

FIG. 21 is an alternated embodiment of an iron type golf club head.

FIG. 22 is a cross-sectional view of the iron type golf club head shown in FIG. 21.

FIG. 23 is a rear perspective view of an iron type golf club head in accordance with an alternate embodiment.

FIG. 24 is a cross-sectional view of the iron type golf club head shown FIG. 23.

FIG. 25 is a rear perspective view of a putter type golf club head.

FIG. 26 is a front plan view of the putter type golf club head shown in FIG. 25.

FIG. 27 is a rear perspective view of a putter type golf club head.

FIG. 28 is a front plan view of the putter type golf club head shown in FIG. 27.

FIGS. 29 and 30 are side views of golf club shafts in accordance with the present invention.

 DESCRIPTION OF THE PREFERRED EMBODIMENTS

The detailed embodiments of the present invention are disclosed herein. It should be understood, however, that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, the details disclosed herein are not to be interpreted as limiting, but as a basis for the claims and for teaching one skilled in the art how to make and/or use the invention.

With reference to FIGS. 1, 2 and 3, a golf club head is shown. The golf club head 10 includes a club head body 11. The club head body 11 includes a striking face 12, a soleplate 14, a crown 16, a toe 18, a heel 20, a skirt 21, or other structure, used in connecting the crown 16 to the soleplate 14, and a hosel 22 to which a golf club shaft 24 is secured, as well as any weight member(s) 28 which might be incorporated into the club head body 11. The club head body 11 includes a body shell 26 composed of the striking face 12, soleplate 14, crown 16, toe 18, heel 20 and skirt 21. That is, the body shell 26 may generally be considered the structure used in striking a golf ball and, as will be discussed below in greater detail, may have various weighting member(s) 28 secured thereto in an effort to optimize the striking characteristics of the golf club head 10. While the present metal wood type golf club head, and those which follow, are disclosed as including a skirt, those skilled in the art will appreciate that the club heads constructed without a skirt will still be considered to fall within the spirit of the present invention.

In accordance with a preferred embodiment, the golf club head 10 is that of a metal wood type driver, that is, a metal wood driver type golf club head having a striking face 12 with a loft of approximately 7 degrees to approximately 13 degrees. The golf club head 10, and in particular, the club head body 11, has a volume of at least approximately 300 cc and, considering current weight standards applied to golf club heads, has a mass of approximately 180 g to approximately 250 g, preferably approximately 180 g to approximately 220 g, and preferably approximately 200 g.

Although a driver type golf club head is disclosed herein in accordance with a preferred embodiment of the present invention, the concepts underlying the present invention may be applied to a variety of golf club head types, for example, fairway woods, hybrids, irons, etc., without departing from the spirit of the present invention. As discussed below in detail, when these various golf club head types are employed in the spirit of the present invention, the volume and weighting of these golf club heads are varied to suit their differing constructions and the manner in which the weight distribution is manipulated is similar.

In accordance with a preferred embodiment of the present invention, at least a portion of the body shell 26 is composed of a transparent laminate composed of a yarn made from minute carbon nanotubes. The nanotubes are tiny carbon tubes, too small to see with the naked eye, and are woven into an aerogel sheet of a predetermined size which then may be formed into a yarn used in the manufacture of golf club heads in accordance with the present invention.

In accordance with a first embodiment, the yarn is solely composed of carbon nanotubes. The carbon nanotubes are preferably either single walled nanotubes or multi-walled nanotubes. However, and in accordance with a second embodiment, the yarn is composed of carbon nanotubes combined with other materials, for example, steel threads. The carbon nanotubes and steel threads are combined in the formation of a yarn to create hybrid yarn offering the resulting club head the benefits of both the carbon nanotubes and the other material, for example, steel thread.

In accordance with a preferred embodiment, the yarn is woven to produce a densified, highly oriented carbon nanotube sheet (for example, a fabric). The carbon nanotube sheets are then layered and consolidated to form a carbon nanotube sheet laminate exhibiting desirable characteristics for use in the manufacture of golf club heads. This carbon nanotube sheet laminate preferably has a thickness of 100 nm to 500 nm and a density of 0.5 g/cm3. In accordance with a preferred embodiment, the carbon nanotube sheet laminate offers a density of less than approximately 2.5 g/cm3, preferably less than approximately 2.0 g/cm3, and a tensile strength of at least approximately 465 MPa/(g/cm3). Specifics regarding the manufacture and composition of the transparent carbon nanotube sheet material are disclosed by Mei et al. in Science Magazine. Mei Zhang, Shaoli Fang, Anvar A. Zakhidov, Sergey B. Lee, Ali E. Aliev, Christopher D. Williams, Ken R. Atkinson, and Ray H. Baughman, “Strong, Transparent, Multifunctional, Carbon Nanotube Sheets”, Science 19 Aug. 2005; 309:1215-1219, which is incorporated herein by reference. Additional information concerning carbon nanotube fabrication is disclosed in U.S. Patent Application Publication Nos. 2002/0113335 to Lobovsky et al., entitled “Spinning, Processing, and Applications of Carbon Nanotube Filaments, Ribbons and Yarns”, 2003/0165648 to Lobovsky et al., entitled “Composite Material Comprising Oriented Carbon Nanotubes in a Carbon Matrix and Process for Preparing Same”, 2004/0096389 to Lobovsky et al., entitled “Spinning, Processing, and Applications of Carbon Nanotube Filaments, Ribbons and Yarns”, and 2005/0074569 to Lobovsky et al., entitled “Composite Material Comprising Oriented Carbon Nanotubes in a Carbon Matrix and Process for Preparing Same”, which are also incorporated herein by reference.

As those skilled in the art will certainly appreciate, the carbon nanotube sheet laminate is a strong and lightweight material. With this in mind, use of the carbon nanotube sheet laminate offers a great reduction in the weight of the golf club head without sacrificing strength. Although carbon nanotube sheet laminate is disclosed for use in accordance with various embodiments disclosed herein, those skilled in the art will appreciate other materials offering similar weight and strength characteristics may be employed without departing from the spirit of the present invention.

Implementation of the carbon nanotube sheet laminate reduces the mass of the body shell 26 to approximately no more than 150 g. Since the body shell 26 has a mass of no more than 150 g, weight member(s) 28 are attached to the body shell 26 in a manner bringing the golf club head 10 up to a mass commensurate with that of a conventional metal wood driver type golf club head. As such, at least approximately 30 g to 100 g of weight member(s) 28 are available for selective positioning within (or to the outer surface of) the club head body 11 in a manner optimizing the golf club head 10 for specific golf swings.

As those skilled in the art will certainly appreciate, the extra weight member(s) 28 may be positioned at a variety of locations depending upon the swing characteristics of the golfer. For example, the majority of the weight member(s) 28 could be placed on the center of the soleplate 14 to pull the center of gravity as low as possible or they could be positioned around the outer skirt of the golf club head to maximize the moment of inertia. One could also position the weight member(s) on the soleplate, but position it all the way back to increase launch angle while keeping the backspin relatively low (High Launch/Low Spin) or position it all the way forward to control launch angle, lower spin and also lower the amount of gear effect spin caused by off-center hits.

As mentioned above, at least a portion of the body shell 26 is composed of the carbon nanotube sheet laminate described above. In accordance with a preferred embodiment of the present invention as shown in FIGS. 1 to 3, the crown 16 is composed of the carbon nanotube sheet laminate while the remainder of the body shell 26 of the golf club head 10 is composed of a metal, for example, a titanium alloy (although those skilled in the art will appreciate that a variety of materials may be used without departing from the spirit of the invention). Similarly, the striking face, soleplate, toe, heel and/or hosel, or combinations thereof, may be formed from the carbon nanotube sheet laminate. For example, and with reference to FIG. 4, it is contemplated, the soleplate 114 might be manufactured from the carbon nanotube sheet laminate in an effort to provide for enhanced club head strength, while the striking face 112, crown 116, toe 118, heel 120 and skirt 121 are composed of traditional golf club head materials. Similarly, the carbon nanotube sheet laminate might be incorporated into an insert for the striking face 212 (see FIG. 5), while the soleplate 214, crown 216, toe 218, heel 220 and skirt 221 are composed of traditional golf club head materials. While a body shell partially composed of the carbon nanotube sheet laminate is disclosed above, it is further contemplated the entire body shell 326, that is, the striking face 312, soleplate 314, crown 316, toe 318, heel 320 and skirt 321 may be composed of the carbon nanotube sheet laminate described above (see FIG. 6).

By exposing the interior of the club head body, one may view the internal structure thereof. As such, it is contemplated the golf club head may be provided with an internal adjustment structure which a user can view as he or she adjusts working components of the golf club head. For example, the implementation of a transparent carbon nanotube sheet laminate body shell allows for the possibility of a weight adjustment system that requires internal viewing for verification of proper weight positioning or support structure adjustment which similarly requires internal viewing for verification of the proper weight position.

Similarly, the golf club head might be provided with an internal indicator providing golfers with an impression indicative of where on the striking face the prior ball was struck. Such an internal indicator is secured along the rear surface of the striking face and one may look through the transparent crown to view the impression provided by the indicator.

In addition to use of the present invention in the construction of driver type golf club heads, the concepts underlying the present invention may similarly be applied to fairway wood type golf club heads 410, that is, metal wood type golf club heads having a striking face 412 with a loft of approximately 13 degrees to approximately 24 degrees. Referring to FIGS. 7, 8 and 9, and as with the driver type golf club head embodiment, the golf club head 410 includes a club head body 411 composed of a striking face 412, a soleplate 414, a crown 416, a toe 418, a heel 420, a skirt 421, or other structure, used in connecting the crown 416 to the soleplate 414, and a hosel 422 to which a golf club shaft 424 is secured, as well as any weight member(s) 428 which might be incorporated into the club head body 411. The club head body 411 includes a body shell 426 composed of the striking face 412, soleplate 414, crown 416, toe 418, heel 420 and skirt 421. That is, the body shell 426 may generally be considered the structure used in striking a golf ball and, as will be discussed below in greater detail, may have various weighting member(s) 428 secured thereto in an effort to optimize the striking characteristics of the golf club head 410.

In accordance with a preferred embodiment, the fairway wood type golf club head 410, in particular, the club head body 411, has a volume of approximately 100 cc to approximately 250 cc, and a mass of approximately 205 g to approximately 245 g. As with the driver type golf club head discussed above, at least a portion of the body shell 426 is composed of the carbon nanotube sheet laminate.

Implementation of the carbon nanotube sheet laminate reduces the mass of the body shell 426 to approximately no more than 150 g. Since the body shell 426 has a mass of no more than 150 g, weight member(s) 428 are attached to the body shell 426 in a manner bringing the golf club head 410 up to a mass commensurate with that of a conventional metal wood fairway type golf club head. As such, at least approximately 55 g to 95 g of weight member(s) 428 are available for selective positioning within (or to the outer surface of) the club head body 411 in a manner optimizing the golf club head 410 for specific golf swings.

As those skilled in the art will certainly appreciate, the extra weight member(s) 428 may be positioned at a variety of locations depending upon the swing characteristics of the golfer. For example, the majority of the weight member(s) 428 could be placed on the center of the soleplate 414 to pull the center of gravity as low as possible or they could be positioned around the outer skirt of the golf club head to maximize the moment of inertia. One could also position the weight member(s) on the soleplate, but position it all the way back to increase launch angle while keeping the backspin relatively low (High Launch/Low Spin) or position it all the way forward to control launch angle, lower spin and also lower the amount of gear effect spin caused by off-center hits.

As with the driver type golf club head embodiment, at least a portion of the body shell 426 is composed of the carbon nanotube sheet laminate described above. In accordance with a preferred embodiment of the present invention as shown in FIGS. 7 to 9, the crown 416 is composed of the carbon nanotube sheet laminate while the remainder of the body shell 426 of the golf club head 410 is composed of a metal, for example, a titanium alloy (although those skilled in the art will appreciate that a variety of materials may be used without departing from the spirit of the invention). Similarly, the striking face, soleplate, toe, heel and/or hosel, or combinations thereof, may be formed from the transparent material. For example, and with reference to FIG. 10, it is contemplated, the soleplate 514 might be manufactured from the carbon nanotube sheet laminate in an effort to provide for enhanced club head strength, while the striking face 512, crown 516, toe 518, heel 520 and skirt 521 are composed of traditional golf club head materials. Similarly, the carbon nanotube sheet laminate might be incorporated into an insert for the striking face 612 (see FIG. 11), while the soleplate 614, crown 616, toe 618, heel 620 and skirt 621 are composed of traditional golf club head materials. While a body shell partially composed of the carbon nanotube sheet laminate is disclosed above, it is further contemplated the entire body shell 726, that is, the striking face 712, soleplate 714, crown 716, toe 718, heel 720 and skirt 721 may be composed of the carbon nanotube sheet laminate described above (see FIG. 12).

The concepts underlying the present invention may similarly be applied to hybrid, or I-wood, type golf club heads 810 as shown in FIGS. 13, 14 and 15. The golf club head 810 includes a club head body 811 having a striking face 812, a soleplate 814, a crown 816, a toe 818, a heel 820, a skirt 821, or other structure, used in connecting the crown 816 to the soleplate 814, and a hosel 822 to which a golf club shaft 824 is secured, as well as any weight member(s) 828 which might be incorporated into the club head body 811. The club head body 811 includes a body shell 826 composed of the striking face 812, soleplate 814, crown 816, toe 818, heel 820 and skirt 821. That is, the body shell 826 may generally be considered the structure used in striking a golf ball and, as will be discussed below in greater detail, may have various weighting member(s) 828 secured thereto in an effort to optimize the striking characteristics of the golf club head 810.

In accordance with a preferred embodiment, the hybrid golf club head 810, in particular, the club head body 811, has a volume of approximately 70 cc to approximately 150 cc, and a mass of approximately 210 g to approximately 260 g. As with the driver type golf club head discussed above, at least a portion of the body shell 826 is composed of the carbon nanotube sheet laminate.

Implementation of the carbon nanotube sheet laminate reduces the mass of the body shell 826 to approximately no more than 150 g. Since the body shell 826 has a mass of no more than 150 g, weight member(s) 828 are attached to the body shell 826 in a manner bringing the golf club head 810 up to a mass commensurate with that of a conventional hybrid type golf club head. As such, at least approximately 60 g to 110 g of weight member(s) 828 are available for selective positioning within (or to the outer surface of) the golf club head 810 in a manner optimizing the golf club head 810 for specific golf swings.

As those skilled in the art will certainly appreciate, the extra weight member(s) may be positioned at a variety of locations depending upon the swing characteristics of the golfer. For example, the majority of the weight member(s) 828 could be placed on the center of the soleplate 814 to pull the center of gravity as low as possible or they could be positioned around the outer skirt of the golf club head to maximize the moment of inertia. One could also position the weight member(s) on the soleplate, but position it all the way back to increase launch angle while keeping the backspin relatively low (High Launch/Low Spin) or position it all the way forward to control launch angle, lower spin and also lower the amount of gear effect spin caused by off-center hits.

As with the driver type golf club head embodiment, at least a portion of the body shell 826 is composed of the carbon nanotube sheet laminate described above. In accordance with a preferred embodiment of the present invention as shown in FIGS. 1 to 3, the crown 816 is composed of the carbon nanotube sheet laminate while the remainder of the body shell 826 is composed of a metal, for example, a titanium alloy (although those skilled in the art will appreciate that a variety of materials may be used without departing from the spirit of the invention). Similarly, the striking face, soleplate, toe, and/or heel, or combinations thereof, may be formed from the carbon nanotube sheet laminate. For example, and with reference to FIG. 16, it is contemplated, the soleplate 914 might be manufactured from the carbon nanotube sheet laminate in an effort to provide for enhanced golf club head strength, while the striking face 912, crown 916, toe 918, heel 920 and skirt 921 are composed of traditional golf club head materials. Similarly, the carbon nanotube sheet laminate might be incorporated into an insert for the striking face 1012 (see FIG. 17), while the soleplate 1014, crown 1016, toe 1018, heel 1020 and skirt 1021 are composed of traditional golf club head materials. While a body shell partially composed of the carbon nanotube sheet laminate is disclosed above, it is further contemplated the entire body shell 1126, that is, the striking face 1112, soleplate 1114, crown 1116, toe 1118, heel 1120 and skirt 1121 may be composed of the carbon nanotube sheet laminate described above (see FIG. 18).

In addition to utilization of the transparent carbon nanotube sheet laminate in the manufacture of metal wood type golf club heads, and with reference to FIGS. 19 and 20, the carbon nanotube sheet laminate described above is also utilized in the manufacture of iron type golf club heads 1210, for example, a cavity back golf club head. In particular, the iron type golf club head 1210 includes a club head body 1211 having a striking face 1212, soleplate 1214, toe 1216, heel 1218, rear cavity border 1222, and hosel 1220 shaped and dimensioned for receiving a golf club shaft, as well as any weight member(s) 1228 which might be incorporated into the club head body 1211. The club head body 1211 includes body shell 1226 composed of the striking face 1212, soleplate 1214, toe 1216 and heel 1218 and rear cavity border 1220. That is, the body shell 1226 may generally be considered the structure used in striking a golf ball and, as will be discussed below in greater detail, may have various weighting member(s) 1228 secured thereto in an effort to optimize the striking characteristics of the golf club. In accordance with a preferred embodiment of the present invention, the entire iron club head shell 1226 is manufactured from the carbon nanotube sheet laminate and provides a substantially see-through golf club head 1210 previously unknown in the prior art.

The golf club head 1210, in particular, the club head body 1211, is that of an iron type golf club head and has a volume ranging from approximately 70 cc to approximately 230 cc, and mass of approximately 215 g to approximately 310 g. As those skilled in the art will appreciate, the volume and mass of iron type golf club heads vary substantially depending upon the specific iron being used. For example, a 3-iron might have a mass of up to approximately 215 g, while a sand wedge will have a mass up to approximately 310 g.

In accordance with this embodiment, the entire body shell 1226 is composed of the carbon nanotube sheet laminate. Because the carbon nanotube sheet laminate is a lightweight material, a great reduction in the mass is achieved without sacrificing strength. Although use of carbon nanotube sheet laminate is disclosed in accordance with a preferred embodiment of the present invention, other materials offering similar mass and strength characteristics may be employed without departing from the spirit of the present invention.

Since the mass of the body shell 1226 is substantially reduced, the weight reduction may be applied to other portions of the golf club head 1210 in an effort to improve the striking characteristics of the golf club head 1210. For example, long irons (for example, the 3-iron to the 6-iron) take advantage of the weight reduction by adding this weight to the lower portion of the rear cavity border in an effort to further help individuals get the ball into the air when using these clubs. Similarly, short irons (for example, the 7-iron to the sand wedge) take advantage of the weight reduction by adding this weight to the upper portion of the rear cavity border in an effort to further control the trajectory of a ball being struck by these clubs. Although a specific redistribution is contemplated in accordance with a preferred embodiment, those skilled in the art will certainly appreciate, the extra weight member(s) may be positioned at a variety of locations depending upon the swing characteristics of the golfer.

In particular, implementation of the carbon nanotube sheet laminate in accordance with the present embodiment reduces the mass of a traditional stainless steel golf club head body by at least approximately 150.5 g-217 g. That is, the body shell 1226 would have a mass of approximately 64.5 g to approximately 93 g with the extra 150.5 g-217 g available for restribution within the club head 1210 via weight member(s) 1228. This weight may be redistributed to enhance the striking characteristics as discussed above, bringing the golf club head 1210 up to a weight commensurate with that of a conventional iron type golf club head.

In accordance with an alternate embodiment of the present invention, and with reference to FIGS. 21 and 22, the rear cavity border 1322 of the golf club head 1310 is manufactured from the carbon nanotube sheet laminate, while the remainder of the body shell 1326 of the club head body 1311 is manufactured from traditional materials. This would provide golfers with the look of a blade type iron with the actual body of a cavity back golf club head. As those skilled in the art will certainly appreciate, this would result in less weight savings in the body shell.

With reference to yet a further embodiment of an iron type golf club head in accordance with the spirit of the present invention as disclosed in FIGS. 23 and 24, the iron golf club head 1410 includes a club head body 1411 having a striking face 1412, soleplate 1414, toe 1416, heel 1418, rear cavity border 1422, and a hosel 1420 shaped and dimensioned for receiving a golf club shaft, as well as any weight member(s) 1428 which might be incorporated into the club head body 1411. The club head body 1411 includes body shell 1426 composed of the striking face 1412, soleplate 1414, toe 1416 and heel 1418 and rear cavity border 1420. That is, the body shell 1426 may generally be considered the structure used in striking a golf ball and, as will be discussed below in greater detail, may have various weighting member(s) 1428 secured thereto in an effort to optimize the striking characteristics of the golf club.

As mentioned above, the golf club head 1410, in particular, the club head body 1411, is that of an iron type golf club head and has a volume ranging from approximately 70 cc to approximately 230 cc, and mass of approximately 215 g to approximately 310 g. As those skilled in the art will appreciate, the volume and mass of iron type golf club heads vary substantially depending upon the specific iron being used. For example, a 3-iron might have a mass of up to approximately 215 g, while a sand wedge will have a mass up to approximately 310 g.

In accordance with this embodiment, the striking face 1412 is composed of the carbon nanotube sheet laminate and the remainder of the body shell 1426 is composed of traditional golf club head materials (for example, titanium or stainless steel). Because the carbon nanotube sheet laminate from which the striking face 1412 is composed is a lightweight material, a great reduction in the mass is achieved without sacrificing strength. Although carbon nanotube sheet laminate is disclosed in accordance with a preferred embodiment of the present invention, other materials offering similar mass and strength characteristics may be employed without departing from the spirit of the present invention.

Since the mass of the striking face 1412 is substantially reduced, the weight reduction may be applied to other portions of the golf club head 1410 in an effort to improve the striking characteristics of the golf club head 1410. For example, long irons (for example, the 3-iron to the 6-iron) take advantage of the weight reduction in the striking face by adding this weight to the lower portion of the rear cavity border in an effort to further help individuals get the ball into the air when using these clubs. Similarly, short irons (for example, the 7-iron to the sand wedge) take advantage of the weight reduction in the striking face by adding this weight to the upper portion of the rear cavity border in an effort to further control the trajectoty of a ball being struck by these clubs. Although a specific redistribution is contemplated in accordance with a preferred embodiment, those skilled in the art will certainly appreciate, the extra weight member(s) may be positioned at a variety of locations depending upon the swing characteristics of the golfer.

In particular, implementation of the carbon nanotube sheet laminate reduces the mass of a traditional stainless steel striking face by at least approximately 20 g. That is, the body shell 1426 would have a mass of approximately 195 g to approximately 290 g with the extra 20 g available for restribution within the club head 1410 via weight member(s) 1428. This weight may be redistributed to enhance the striking characteristics as discussed above, bringing the golf club head 1410 up to a weight commensurate with that of a conventional iron type golf club head.

While three embodiments for an iron type golf club head are presented above, those skilled in the art will appreciate the carbon nanotube sheet laminate may be used in other combinations to create a desired look and feel to the golf club head. For example, the carbon nanotube sheet laminate might be incorporated into an insert for the striking face or the soleplate might be formed of the carbon nanotube sheet laminate.

Referring to FIGS. 25 and 26, it is further contemplated the carbon nanotube sheet laminate may be utilized in the manufacture of a putter type club head 1510. In particular, the putter type club head 1510 includes a putter club head body 1511 having a striking face 1512, a soleplate 1514, a toe 1516, a heel 1518, a rear cavity border 1522, and a hosel 1520 shaped and dimensioned for receiving a golf club shaft, as well as any weight members (not shown) which might be incorporated into the putter type club head body 11. The putter club head body 1511 includes a body shell 1526 composed of the striking face 1512, soleplate 1514, toe 1516, heel 1518, hosel 1520 and rear cavity border 1522. As with the prior embodiments, and with reference to FIGS. 25 and 26, the putter type club head 1510 may be manufactured entirely from the carbon nanotube sheet laminate.

However, and with reference to FIGS. 27 and 28, the carbon nanotube sheet laminate may be combined with traditional putter materials so as to improve the aesthetic appearance of the putter type club head 1610 and enhance the functionality thereof. For example, the striking face 1612 may be provided with an insert 1614 composed of the carbon nanotube sheet laminate. The insert 1614 would allow the user to more accurately align the striking face 1612 with the ball through the provision of alignment markings 1616 formed for viewing through the carbon nanotube sheet laminate which, as discussed above, is transparent.

As those skilled in the art will certainly appreciate, a variety of embodiments for golf club head constructions are disclosed above within the spirit of the present invention. As those skilled in the art will also appreciate, the various components make up these golf club heads may be assembled using conventional club manufacturing techniques, as such, the may be integrally molded or coupled together via adhesives, welding, brazing, etc.

In addition to utilization of the carbon nanotube sheet laminate described above in the manufacture of golf club heads, the carbon nanotube sheet laminate may also be utilized in the construction of golf club shafts for supporting the golf club head. It is contemplated the shafts may be formed partially from the carbon nanotube sheet laminate, for example, adjacent the butt end, distal end or central portion, or the entire shaft may be constructed of the carbon nanotube sheet laminate.

Because of the weight reduction through the implementation of the carbon nanotube sheet laminate into the construction of the golf club shaft, tremendous weight manipulation is possible. In fact, the carbon nanotube sheet laminate is very strong, light and transparent, so weight and strength may be moved to wherever a designer deems necessary. In addition, because the carbon nanotube sheet laminate is transparent, the weight or strength mechanisms inside the shaft may be made visible.

For example, where a steel shaft might weigh 100 grams, a shaft incorporating carbon nanotube sheet laminate as discussed above might weigh 30 grams, leaving approximately 70 grams to move around the shaft in creating desired effects.

In accordance with a preferred embodiment, and with reference to FIG. 29, the shaft 1710 includes a shaft body 1712 constructed entirely from carbon nanotube sheet laminate. The shaft body 1712 is constructed with similar shape and dimensions as conventional steel and/or graphite shafts. However, and considering the fact the shaft body 1712 is transparent, a visible weight 1714 is placed within the shaft body 1712 at a location adjacent the connection point for the hosel 1716 and the shaft 1710. The weight 1714 is colored and visible through the shaft body 1712. Because the weight 1714 is readily visible, and in accordance with a preferred embodiment, different weights are used for different flex and swing characteristics. The different weights 1714 are, therefore, color coded to provide the golfer with a ready visual indicator as to the weight used and, therefore, specific swing and flex characteristics offered by the shaft 1710.

Similarly, and in accordance with an alternate embodiment of the present invention as shown in FIG. 30, the weight 1814 may be positioned adjacent the kick point (or flex point) 1820 of the shaft 1810 and color-coded for swing speeds. As those skilled in the art will appreciate, the kick point is the point at which the shaft bend is greatest as it is swung. A shaft with a lower kick point generally results in a higher trajectory as a result of the greater flexibility nearer the golf club head, while a higher kick makes the shaft feel stiffer and commonly results in a lower ball trajectory.

More particularly, and with reference to FIG. 30, the shaft 1810 includes a shaft body 1812 constructed entirely from carbon nanotube sheet laminate. The shaft body 1812 is constructed with similar shape and dimensions as conventional steel and/or graphite shafts. However, and considering the fact the shaft body 1812 is transparent, a visible weight 1814 is placed within the shaft body 1812 at a location adjacent the kick point 1820 of the shaft 1810. The weight 1814 is colored and visible through the shaft body 1812. Because the weight 1814 is readily visible, and in accordance with a preferred embodiment, different weights are used for different flex and swing characteristics. The different weights 1814 are, therefore, color coded to provide the golfer with a ready visual indicator as to the weight 1814 used and, therefore, specific swing and flex characteristics offered by the shaft 1810.

In view of the great strength characteristics offered by the carbon nanotube sheet laminate, it is contemplated the shafts and heads may be configured to provide for a releasable connection system allowing for selective connection of various golf club heads with a shaft.

While the preferred embodiments have been shown and described, it will be understood that there is no intent to limit the invention by such disclosure, but rather, is intended to cover all modifications and alternate constructions falling within the spirit and scope of the invention.

Claims

1. A metal wood type golf club head, comprising:

a club head body including a striking face having a loft of approximately 7 degrees to approximately 13 degrees, a soleplate, a crown, a toe, a heel and a hosel, the club head body having a volume greater than 300 cc and a mass of approximately 180 g to approximately 250 g;
the club head body includes a body shell composed of the striking face, soleplate, crown, toe and heel, the body shell has a mass of no more than approximately 150 g, wherein at least a portion of the body shell is composed of carbon nanotube sheet laminate including a yarn composed of carbon nanotubes.

2. The metal wood type golf club head according to claim 1, wherein the yarn is composed of single wall carbon nanotubes.

3. The metal wood type golf club head according to claim 1, wherein the yarn is composed of multi-wall carbon nanotubes.

4. The metal wood type golf club head according to claim 1, wherein the yarn consists essentially of carbon nanotubes.

5. The metal wood type golf club head according to claim 1, wherein the yarn includes carbon nanotubes and steel thread.

6. The metal wood type golf club head according to claim 1, wherein the carbon nanotube sheet laminate has a density of less than approximately 2.5 g/cm3 and tensile strength of at least approximately 465 MPa/(g/cm3).

7. The metal wood type golf club head according to claim 1, wherein the striking face is composed of a carbon nanotube sheet laminate.

8. The metal wood type golf club head according to claim 1, wherein the crown is composed of a carbon nanotube sheet laminate.

9. The metal wood type golf club head according to claim 1, wherein the soleplate is composed of a carbon nanotube sheet laminate.

10. A metal wood type golf club head, comprising:

a club head body including a striking face having a loft of approximately 13 degrees to approximately 24 degrees, a soleplate, a crown, a toe, a heel and a hosel, the club head body having a volume of approximately 100 cc to 250 cc and a mass of approximately 205 g to approximately 245 g;
the club head body includes a body shell composed of the striking face, soleplate, crown, toe and heel, the body shell has a mass of no more than 150 g, wherein at least a portion of the body shell is composed of a carbon nanotube sheet laminate including a yarn composed of carbon nanotubes.

11. The metal wood type golf club head according to claim 10, wherein the yarn is composed of single wall carbon nanotubes.

12. The metal wood type golf club head according to claim 10, wherein the yarn is composed of multi-wall carbon nanotubes.

13. The metal wood type golf club head according to claim 10, wherein the yarn consists essentially of carbon nanotubes.

14. The metal wood type golf club head according to claim 10, wherein the yarn includes carbon nanotubes and steel thread.

15. The metal wood type golf club head according to claim 10, wherein the carbon nanotube sheet laminate has a density of less than approximately 2.5 g/cm3 and tensile strength of at least approximately 465 MPa/(g/cm3).

16. The metal wood type golf club head according to claim 10, wherein the striking face is composed of a carbon nanotube sheet laminate.

17. The metal wood type golf club head according to claim 10, wherein the crown is composed of a carbon nanotube sheet laminate.

18. The metal wood type golf club head according to claim 10, wherein the soleplate is composed of a carbon nanotube sheet laminate.

19. A hybrid type golf club head, comprising:

a club head body including a striking face, a soleplate, a crown, a toe, a heel and a hosel, the club head body having a volume of approximately 70 cc to 150 cc and a mass of approximately 210 g to approximately 260 g;
the club head body includes a body shell composed of the striking face, soleplate, crown, toe and heel, the body shell has a mass of no more than 150 g, wherein at least a portion of the body shell is composed of a carbon nanotube sheet laminate including a yarn composed of carbon nanotubes.

20. The hybrid type golf club head according to claim 19, wherein the yarn is composed of single wall carbon nanotubes.

21. The hybrid type golf club head according to claim 19, wherein the yarn is composed of multi-wall carbon nanotubes.

22. The hybrid type golf club head according to claim 19, wherein the yarn consists essentially of carbon nanotubes.

23. The hybrid type golf club head according to claim 19, wherein the yarn includes carbon nanotubes and steel thread.

24. The hybrid type golf club head according to claim 19, wherein the carbon nanotube sheet laminate has a density of less than approximately 2.5 g/cm3 and tensile strength of at least approximately 465 MPa/(g/cm3).

25. The hybrid type golf club head according to claim 19, wherein the striking face is composed of a carbon nanotube sheet laminate.

26. The hybrid type golf club head according to claim 19, wherein the crown is composed of a carbon nanotube sheet laminate.

27. The hybrid type golf club head according to claim 19, wherein the soleplate is composed of a carbon nanotube sheet laminate.

28. An iron type golf club head, comprising:

a club head body including a striking face, a soleplate, a toe, a heel and a hosel, the club head body having a volume of approximately 70 cc to 230 cc and a mass of approximately 215 g to approximately 310 g;
the club head body includes a body shell composed of the striking face, soleplate, toe and heel, wherein at least a portion of the body shell is composed of a carbon nanotube sheet laminate including a yarn composed of carbon nanotubes.

29. The iron type golf club head according to claim 28, wherein the yarn is composed of single wall carbon nanotubes.

30. The iron type golf club head according to claim 28, wherein the yarn is composed of multi-wall carbon nanotubes.

31. The iron type golf club head according to claim 28, wherein the yarn consists essentially of carbon nanotubes.

32. The iron type golf club head according to claim 28, wherein the yarn includes carbon nanotubes and steel thread.

33. The iron type golf club head according to claim 28, wherein the entire body shell is composed of a carbon nanotube sheet laminate.

34. The iron type golf club head according to claim 28, wherein the striking face is composed of titanium or stainless steel and a remainder of the body shell is composed of a carbon nanotube sheet laminate.

Patent History
Publication number: 20090075755
Type: Application
Filed: Dec 2, 2008
Publication Date: Mar 19, 2009
Inventor: Edwin H. Adams (Santa Maria, CA)
Application Number: 12/326,218
Classifications
Current U.S. Class: Particular Material Composition Or Mass Distribution (473/349)
International Classification: A63B 53/04 (20060101);