REDUCED PRESSURE LOAD FINGER SEAL ASSEMBLY
A sealing assembly for achieving a fluid seal between a rotatable shaft and a housing circumscribing the rotatable shaft to inhibit fluid leakage therebetween a high pressure fluid region and a relatively lower pressure fluid region. The sealing assembly includes at least one primary seal, comprising an axial stack of a plurality of diaphragm members, including an upstream diaphragm and a downstream diaphragm. A plurality of finger seal plates are positioned between the upstream diaphragm and the downstream diaphragm. The plurality of diaphragm members define a passageway in fluid communication with the high pressure fluid region and a low pressure fluid region. The sealing assembly includes at least one secondary seal positioned within the passageway and configured to convert fluid from a high pressure axial pressure balance to a low pressure axial pressure balance thereby reducing a radially inward pressure load.
Latest HONEYWELL INTERNATIONAL, INC. Patents:
- SYSTEM AND METHOD TO INTEGRATE VEHICLE INFORMATION FOR EFFECTIVE COORDINATED MISSIONS
- REMOTE ACTUATION SYSTEMS AND METHODS
- INTERFEROMETRIC RESONATOR OPTICAL GYROSCOPE WITH OPTICAL FREQUENCY COMB
- METHOD AND SYSTEM FOR MEASUREMENT REJECTION IN AIDED NAVIGATION
- METHOD AND ASSEMBLY TO REDUCE EXTERNAL LASER LIGHT SCATTERING SOURCE IN RING LASER GYROSCOPE
This invention was made with Government support under funding program VAATE STF having Contract No. F3361503D2355 awarded by The US Air Force. The Government has certain rights in this invention.
TECHNICAL FIELDThe present invention relates to an apparatus for achieving a fluid seal between rotatable and static members. More particularly, the present invention relates to an apparatus for achieving a fluid seal between a rotatable shaft and a housing circumscribing the rotatable shaft.
BACKGROUNDSealing between rotating and static components of a gas turbine engine is an important element in minimizing fuel burn and increasing power to weight ratio. Previous attempts at providing sealing members include brush seals wherein a plurality of elongate filaments or fibers are clustered together and secured to one of a pair of relatively movable members for sliding contact with another member. The resulting seal functions as a contact or tight-clearance seal by inhibiting fluid flow between the pair of relatively movable members. Prior art teaches that the brush seal may be made of metallic filaments or wire, for example, carried by one of the members and may be arranged as a radial or axial seal with a smooth or grooved engagement surface on the other of the pair of members.
While various types of contact or tight-clearance seals may be used in the bearing compartment region where relative motion between rotating and static members is small, labyrinth seals (also known as knife seals) are typically used elsewhere in the engine where larger relative displacements may be encountered. Labyrinth seals are well known for durability, reasonable cost and ability to operate at high surface speeds and pressure drops. However, they can be prone to degradation upon rubbing during maneuvers and transient power excursions and may thus operate at clearances which can result in unacceptable leakage.
Finger seal designs have been produced in order to accommodate the large rotor displacements during maneuver and power transients while maintaining control of leakage. Many of the early finger seal designs encountered hysteresis problems. Subsequent finger seal designs were pressure balanced to effectively eliminate the significant hysteresis seen in the early finger seal configurations. Continuation in the development of the finger seal design has revealed deficiencies that limit its potential application to commercial gas turbine engines. The addition of the axial pressurization circuit described in U.S. Pat. No. 6,196,550 by Arora to alleviate seal hysteresis had the undesirable effect of radially loading the fingers into the rotating member. The magnitude of loading is proportional to the differential pressure across the seal.
Increasing demand on engine performance has resulted in higher differential pressures and increased radial finger loads. This has resulted in high heat generation, unacceptable finger contact temperatures and excessive, accelerated wear. As the engine transitions to a lower differential pressure operating condition, the radially inward force diminishes and the fingers retract to a new equilibrium position, leaving a clearance between the fingers and the rotating member. In view of the above, it is an object for this invention to provide a reduced pressure load (RPL) finger seal that minimizes undesirable radially loading of the fingers into the rotating member.
An undesirable aspect of the reduced pressure load finger seal design is an increase in axial pressure loading. Another object of the present invention is to provide a reduced pressure load finger seal which overcomes resistance to radial displacement of the fingers due to radial friction forces induced by the increase in axial loading. Hence, there is a need for a reduced pressure load finger seal that, in addition, provides for a reduction in axial pressure loading.
BRIEF SUMMARYThere has now been developed a sealing assembly for disposition in cooperation with a body defining a bore and a shaft member rotatably received in the bore, and to inhibit fluid leakage between a high pressure fluid region and a relatively lower pressure fluid region.
In a first embodiment, by way of example only, the sealing assembly is comprised of at least one primary seal comprising an axial stack of a plurality of diaphragm members. The axial stack including an upstream diaphragm and a downstream diaphragm. A plurality of finger seal plates are sandwiched between the upstream diaphragm and the downstream diaphragm. The sealing assembly further comprised of a passageway formed in the axial stack of the plurality of diaphragm members and in fluid communication with the high pressure fluid region and the lower pressure fluid region. The passageway is comprised of at least one radial passage and at least one axial passage. The sealing assembly further comprised of at least one secondary seal positioned within the passageway and configured to convert fluid from a high pressure axial pressure balance to a low pressure axial pressure balance thereby reducing a radially inward pressure load.
In yet another embodiment, by way of example only, there is provided a sealing assembly comprised of an axial stack of a plurality of diaphragm members, the axial stack including an upstream diaphragm and a downstream diaphragm. A plurality of finger seal plates are sandwiched between the upstream diaphragm and the downstream diaphragm, wherein the plurality of finger seal plates include a circumferentially continuous band portion and a plurality of uniformly spaced and angulated integral finger portions extending radially inward from the circumferentially continuous band portion and circumscribing the shaft member. The sealing assembly is further comprised of a passageway formed in the axial stack of the plurality of diaphragm members and in fluid communication with the high pressure fluid region and the lower pressure fluid region, wherein the passageway is comprised of at least one radial passage and at least one axial passage. The sealing assembly is further comprised of at least one wire seal piston ring positioned within the passageway and configured to convert fluid from a high pressure axial pressure balance to a low pressure axial pressure balance thereby reducing a radially inward pressure load.
In a further embodiment, still by way of example only, there is provided a sealing assembly comprised of an axial stack of a plurality of diaphragm members, the axial stack including an upstream diaphragm and a downstream diaphragm. A plurality of finger seal plates are sandwiched between the upstream diaphragm and the downstream diaphragm. The sealing assembly is further comprised of a passageway formed in the axial stack of the plurality of diaphragm members and in fluid communication with the high pressure fluid region and the lower pressure fluid region, wherein the passageway is comprised of at least one radial passage and at least one axial passage. The sealing assembly further comprised of a wire seal piston ring positioned within the passageway and configured to convert fluid from a high pressure axial pressure balance to a low pressure axial pressure balance thereby reducing a radially inward pressure load.
Other independent features and advantages of the preferred apparatus will become apparent from the following detailed description, taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.
The following detailed description of the invention is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any theory presented in the preceding background of the invention or the following detailed description of the invention. In this regard, before proceeding with the detailed description, it is to be appreciated that the described embodiment is not limited to use in conjunction with a specific type of engine, such as a gas turbine engine. Thus, although the description is explicitly directed toward an embodiment that is used within a gas turbine engine, it should be appreciated that it can be used within any type of apparatus requiring a fluid seal between two rotatable members, including those known now or hereafter in the art.
Viewing
When the plurality of diaphragm members 16 are disposed about the rotatable shaft (not shown), each finger portion 32 is deflected slightly from its unrestrained position to lightly press an arcuate end surface 40 against an outer surface of the rotatable shaft. As is easily appreciated, when the rotatable shaft rotates leftwardly (counterclockwise, viewing
Referring more particularly to
Referring still to
Illustrated in
Referring now to
Referring now to
Similar to the first described embodiment, the reduced pressure load seal assembly 10′ is positioned in combination with a similarly configured seal assembly relative to a plurality of rotating members.
Referring to
In contrast to the first embodiment, the reduced pressure load seal assembly 10′ further includes an enhanced axial pressure balance to further reduce the axial pressure load that is present. The axial pressure load results in resistance to radial displacements of the finger portions 32′ due to friction. This may result in excessive leakage due to the finger portions 32′ inability to follow the displacements of the rotating shaft during maneuvers and power excursions. To overcome the radial friction force induced by the increased axial loading, a high pressure axial hydrostatic force is introduced in a sealed cavity 90 in this particular embodiment, on a downstream 92 finger seal plate 28′. High pressure air from the high pressure fluid region 23′, or upstream side of the reduced pressure load seal assembly 10′, is introduced directly onto the finger portions 32′ of the downstream 92 finger seal plate 28′. The high pressure air flow 74 is fed to the sealed cavity 90 via a fluidic pressure passage 96 and introduced by an orifice plate 94 to the flat surfaces of the downstream finger portions 32′. This flow passage 96 is separated from flow passage 44′ such that no fluid communication between passages can occur. The flow in passage 96 is metered such that should the axial hydrostatic force exceed the pressure loading, leakage is limited to an extremely small value. Under normal operation, the hydrostatic force is designed to be slightly less than the pressure loading such that the friction is minimized with virtually no leakage.
In order to form the plurality of diaphragm members 16 and 16′ of the described embodiments, a laser cutting, wire EDM, or chemical photoetching process may be employed. In either case, manufacturing process may directly accept design information from a CAD/CAM system. The result is a reduced pressure load seal assembly which may be produced from design parameters and information in a short time and with very little or no specialized tooling.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt to a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims
1. A sealing assembly for disposition in cooperation with a body defining a bore and a shaft member rotatably received in the bore, and to inhibit fluid leakage between a high pressure fluid region and a relatively lower pressure fluid region, the sealing assembly comprising:
- at least one primary seal comprising an axial stack of a plurality of diaphragm members, the axial stack including an upstream diaphragm and a downstream diaphragm, a plurality of finger seal plates sandwiched between the upstream diaphragm and the downstream diaphragm;
- a passageway formed in the axial stack of the plurality of diaphragm members and in fluid communication with the high pressure fluid region and the lower pressure fluid region, wherein the passageway is comprised of at least one radial passage and at least one axial passage; and
- at least one secondary seal positioned within the passageway and configured to convert fluid from a high pressure axial pressure balance to a low pressure axial pressure balance thereby reducing a radially inward pressure load.
2. The sealing assembly of claim 1, wherein the at least one secondary seal is formed by one of a wire seal ring, by positioning the finger seal plates in close tolerance, a piston ring and a spring, a “C” shaped seal, or a tapered piston ring.
3. The sealing assembly of claim 2, wherein the wire seal ring is comprised of a 0.040″ wire.
4. The sealing assembly of claim 1, further including an intermediate diaphragm positioned between the upstream diaphragm and the downstream diaphragm, a first plurality of finger seal plates sandwiched between the upstream diaphragm and the intermediate diaphragm, and a second plurality of finger seal plates sandwiched between the downstream diaphragm and the intermediate diaphragm.
5. The sealing assembly of claim 1, wherein the plurality of finger seal plates include a circumferentially continuous band portion and a plurality of uniformly spaced and angulated integral finger portions extending radially inward from the circumferentially continuous band portion and circumscribing the shaft member.
6. The sealing assembly of claim 5, wherein each finger portion being of substantially the same width and defining respective uniform gaps between adjacent finger portions, an arcuate end edge surface of each of the finger portions sealingly and movably engaging the shaft member
7. The sealing assembly of claim 1, further including an annular housing defining an annular portion and a seal retention flange wherein a radially outer portion of each of the plurality of diaphragm members is received therein.
8. The sealing assembly of claim 1, further including a high pressure hydrostatic force in fluidic communication with the high pressure fluid region and the plurality of finger seal plates.
9. The sealing assembly of claim 8, further including an orifice plate and a sealed cavity, wherein the high pressure hydrostatic force is fed to the sealed cavity via a fluidic pressure passage.
10. A sealing assembly for disposition in cooperation with a body defining a bore and a shaft member rotatably received in the bore, and to inhibit fluid leakage between a high pressure fluid region and a relatively lower pressure fluid region, the sealing assembly comprising:
- an axial stack of a plurality of diaphragm members, the axial stack including an upstream diaphragm and a downstream diaphragm, a plurality of finger seal plates sandwiched between the upstream diaphragm and the downstream diaphragm, wherein the plurality of finger seal plates include a circumferentially continuous band portion and a plurality of uniformly spaced and angulated integral finger portions extending radially inward from the circumferentially continuous band portion and circumscribing the shaft member;
- a passageway formed in the axial stack of the plurality of diaphragm members and in fluid communication with the high pressure fluid region and the lower pressure fluid region, wherein the passageway is comprised of at least one radial passage and at least one axial passage; and
- at least one secondary seal positioned within the passageway and configured to convert fluid from a high pressure axial pressure balance to a low pressure axial pressure balance thereby reducing a radially inward pressure load.
11. The sealing assembly of claim 10, wherein at least one secondary seal is a wire seal piston ring is comprised of a 0.040″ wire.
12. The sealing assembly of claim 10, further including an intermediate diaphragm positioned between the upstream diaphragm and the downstream diaphragm, a first plurality of finger seal plates sandwiched between the upstream diaphragm and the intermediate diaphragm, and a second plurality of finger seal plates sandwiched between the downstream diaphragm and the intermediate diaphragm.
13. The sealing assembly of claim 10, further including an annular housing defining an annular portion and a seal retention flange wherein a radially outer portion of each of the plurality of diaphragm members is received therein.
14. The sealing assembly of claim 10, further including a high pressure hydrostatic force in fluidic communication with the high pressure fluid region and at least one of the plurality of finger seal plates.
15. The sealing assembly of claim 14, further including an orifice plate and a sealed cavity, wherein the high pressure hydrostatic force is fed to the sealed cavity via a fluidic pressure passage.
16. A sealing assembly for disposition in cooperation with a body defining a bore and a shaft member rotatably received in the bore, and to inhibit fluid leakage between a high pressure fluid region and a relatively lower pressure fluid region, the sealing assembly comprising:
- an axial stack of a plurality of diaphragm members, the axial stack including an upstream diaphragm and a downstream diaphragm, a plurality of finger seal plates sandwiched between the upstream diaphragm and the downstream diaphragm;
- a passageway formed in the axial stack of the plurality of diaphragm members and in fluid communication with the high pressure fluid region and the lower pressure fluid region, wherein the passageway is comprised of at least one radial passage and at least one axial passage; and
- a wire seal piston ring positioned within the passageway and configured to convert fluid from a high pressure axial pressure balance to a low pressure axial pressure balance thereby reducing a radially inward pressure load.
17. The sealing assembly of claim 16, wherein the wire seal piston ring is comprised of a 0.040″ wire.
18. The sealing assembly of claim 16, wherein the plurality of finger seal plates include a circumferentially continuous band portion and a plurality of uniformly spaced and angulated integral finger portions extending radially inward from the circumferentially continuous band portion and circumscribing the shaft member.
19. The sealing assembly of claim 16, further including a high pressure hydrostatic force in fluidic communication with the high pressure fluid region and the plurality of finger seal plates.
20. The sealing assembly of claim 19, further including an orifice plate and a sealed cavity, wherein the high pressure hydrostatic force is fed to the sealed cavity via a fluidic pressure passage.
Type: Application
Filed: Sep 28, 2007
Publication Date: Apr 2, 2009
Applicant: HONEYWELL INTERNATIONAL, INC. (Morristown, NJ)
Inventors: Donald I. Takeuchi (Tempe, AZ), Bradley R. Tucker (Chandler, AZ), Yates Y. Wong (Dewey, AZ), Mingfong F. Hwang (Phoenix, AZ)
Application Number: 11/864,294
International Classification: F04D 29/12 (20060101);