MODULAR BALLISTIC WALL ASSEMBLY
A modular ballistic wall assembly incorporates a rigid frame including first and second spaced-apart uprights, and at least one cross-member extending between the uprights. A plurality of ballistic panels are carried by the frame between the first and second uprights. Each ballistic panel has top and bottom edges, opposing side edges, and opposing major surfaces. The major surfaces define respective threat and lee sides of the panel. The ballistic panels are arranged edge-to-edge, such that adjacent panels form an unprotected seam therebetween. A first ballistic seam protector is carried by the cross-member of the frame, and covers the unprotected seam on the threat-side of the ballistic panels. A second ballistic seam protector is carried by one of the first and second uprights of the frame on the threat-side of the ballistic panels. The second ballistic seam protector is adapted for covering a second unprotected seam formed between adjacent ballistic panels.
This invention relates generally to a modular ballistic wall assembly which is bullet, blast and attack resistant. The invention provides a security barrier for protecting personnel, equipment, and other valuable structure. The invention has a unique modular design applicable for promoting fast and convenient field assembly into virtually any desired configuration.
Ballistic barriers are often employed for personnel protection and tactical advantage by law enforcement, military, security, and other personnel. Such ballistic barriers may be erected or otherwise transported into a desired position to create a physically protective barrier between law enforcement and adversaries. Ballistic walls typically provide additional protection against ballistic projectiles (e.g., bullets fired from a gun). Unfortunately, known ballistic barriers are difficult to transport and fail to provide for adaptable configurability to different environments. Additionally, these such barriers often have non-ballistic elements or seams which may compromise the overall ballistic performance of the structure.
SUMMARY OF THE INVENTIONTherefore, it is an object of the invention to provide a modular ballistic wall assembly which is readily configurable and re-configurable in the field.
It is another object of the invention to provide a modular ballistic wall assembly which offers improved ballistic protection against multiple threats in any given environment.
It is another object of the invention to provide a modular ballistic wall assembly which provides a convenient, modular security barrier for protecting personnel, equipment, and other valuable structure.
It is another object of the invention to provide a modular ballistic wall assembly which is easily transported and quickly assembled.
It is another object of the invention to provide a modular ballistic wall assembly which is bullet, blast and attack resistant.
It is another object of the invention to provide a modular ballistic wall assembly which offers substantially uninterrupted threat-side ballistic protection.
It is another object of the invention to provide a modular ballistic wall assembly which has an aesthetically inconspicuous appearance.
It is another object of the invention to provide a modular ballistic wall assembly which may have an aesthetically pleasing appearance.
It is another object of the invention to provide a method for assembling a ballistic barrier.
It is another object of the invention to provide a method for protecting personnel, equipment, and other valuable structure.
These and other objects of the present invention are achieved in the preferred embodiments disclosed below by providing a modular ballistic wall assembly. The wall assembly comprises a rigid frame including first and second spaced-apart uprights, and at least one cross-member extending between the uprights. A plurality of ballistic panels are carried by the frame between the first and second uprights. Each ballistic panel has top and bottom edges, opposing side edges, and opposing major surfaces. The major surfaces define respective threat and lee sides of the panel. The ballistic panels are arranged edge-to-edge, such that adjacent panels form an unprotected seam therebetween. A first ballistic seam protector is carried by the cross-member of the frame, and covers the unprotected seam on the threat-side of the ballistic panels. A second ballistic seam protector is carried by one of the first and second uprights of the frame on the threat-side of the ballistic panels. The second ballistic seam protector is adapted for covering a second unprotected seam formed between adjacent ballistic panels.
The term “ballistic” means capable of absorbing or resisting the impact of a projectile, such as a bullet. The ballistic elements described herein are intended to stop, or at least severely retard, the progress of projectiles; though they may not be completely impenetrable to all types of projectiles under all situations.
According to one preferred embodiment of the invention, the first seam protector includes an edge-to-edge assembly of hard armor tiles.
According to another preferred embodiment of the invention, the first seam protector further includes a second edge-to-edge assembly of hard armor tiles residing in back of the first tile assembly.
Preferably, the first and second tile assemblies are offset, such that seams formed between adjacent tiles of the first assembly are offset from seams formed between adjacent tiles of the second assembly.
According to another preferred embodiment of the invention, the second seam protector includes an edge-to-edge assembly of hard armor tiles.
According to yet another preferred embodiment of the invention, the second seam protector further includes a second edge-to-edge assembly of hard armor tiles residing in back of the first tile assembly.
Preferably, the first and second tile assemblies are offset, such that seams formed between adjacent tiles of the first assembly are offset from seams formed between adjacent tiles of the second assembly.
Preferably, the hard armor tiles of the first and second seam protectors are constructed of a material selected from a group consisting of ceramic, steel, graphite, aluminum, and titanium. Alternatively, the seam protectors may be formed of polyethylene fiber composite panels or aramid fiber composite panels for lesser threats, such as NIJ3A. These such materials may be used as continuous seam protection panels, extending continuously from one end of the frame element (e.g., cross member and upright) to the other.
Preferably, the first and second seam protectors further comprise an aesthetic outside cover.
According to another preferred embodiment of the invention, a base is attached to the rigid frame to support the frame in a substantially upright condition.
According to yet another preferred embodiment of the invention, each ballistic panel is substantially planar, and has substantially straight top, bottom, and side edges. Although the ballistic panels are shown as being substantially square in shape, other shapes are possible (e.g., triangular, trapezoidal, hexagonal, irregularly shaped).
Preferably, at least one of the first and second uprights has a generally H-shaped cross-section which defines first and second longitudinal panel channels adapted for receiving respective edges of adjacent ballistic panels.
According to another preferred embodiment of the invention, the first and second uprights have respective longitudinal fastener tracks for securing the cross-member and first ballistic seam protector at the unprotected seam between the adjacent ballistic panels.
Preferably, the cross-member has a generally H-shaped cross-section which defines first and second lateral panel channels adapted for receiving respective edges of adjacent ballistic panels.
According to another preferred embodiment of the invention, a third ballistic seam protector carried the other upright of the frame on the threat-side of the ballistic panels. This seam protector is adapted for covering a third unprotected seam formed between adjacent ballistic panels.
The term “modular” is used broadly herein in reference to various standardized elements of the present invention.
Some of the objects of the invention have been set forth above. Other objects and advantages of the invention will appear as the description proceeds when taken in conjunction with the following drawings, in which:
The present invention is described more fully hereinafter with reference to the accompanying drawings, in which one or more preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be operative, enabling, and complete. Like numbers refer to like elements throughout. As used herein, the article “a” is intended to include one or more items. Where only one item is intended, the term “one” or similar language is used. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Unless otherwise expressly defined herein, such terms are intended to be given their broad ordinary and customary meaning not inconsistent with that applicable in the relevant industry and without restriction to any specific embodiment hereinafter described. Any references to advantages, benefits, unexpected results, or operability of the present invention are not intended as an affirmation that the invention has been previously reduced to practice or that any testing has been performed.
Referring now specifically to the drawings, a modular ballistic wall assembly according to the present invention is illustrated in
As best illustrated in
Each panel 14 may include one or more layers of woven ballistic fabric or a bidirectional composite ballistic structure. Moreover, the wall panels 14 may have been compressed during manufacture to provide more protection for a given cross-sectional width of material. Examples of possible ballistic materials include KEVLAR® brand ballistic material, SPECTRA® brand ballistic material, SPECTRA SHIELD® brand ballistic material, and other types of manufactured ballistic materials known to those skilled in the ballistic shield and armor arts.
In one implementation consistent with the principles of the invention, the wall panels 14 may be covered by a fabric (not shown) (e.g., CORDURA® brand textured nylon or a similar toughened material, possibly including a ballistic fabric) that serves as an external covering. The fabric covering may include different external colors, such as black, yellow, “camouflage” brown/green patterns, and so forth. Fabric may also be amenable to painting (or attaching hook and loop fasteners for) logos or word(s) on the front of the wall modules. A fabric covering (or portions thereof may also be relatively easily replaced in the event of damage or excessive wear. Alternatively, the panels 14 may be covered with a thin acrylic laminate sheet material.
In another implementation consistent with principles of the invention, an assembly of ceramic tiles (not shown) may be attached to a threat side 19 of one or more of the wall panels 14 to provide additional ballistic protection. In one exemplary implementation, each ceramic tile may have a size of approximately 2 inches×2 inches×0.25 inches and a weight of approximately 0.125 pounds. Even more specifically, such ceramic panels may increase the threat protection rating of the wall modules from NIJ 3 to NIJ 4.
In yet anther exemplary implementation, one or more wall panels 14 may comprise a window panel formed of a suitable transparent ballistic material, such as ballistic polycarbonate or a similar material. The window panel may be designed to provide a similar level of ballistic protection to wall panels, described above, so as to enable law enforcement personnel to view an environment on the opposite side of wall. In one exemplary implementation consistent with principles of the invention, window panels may be similarly sized to wall panels and have a weight of approximately 25 pounds, and a threat protection rating of NIJ4.
Modular Frame 12Referring to
As demonstrated in
Referring to
As best shown in
Referring to
Additional seam protectors 48 are located at each of the frame uprights 21, 22, as illustrated in FIGS. 4 and 6-8. The uprights 21, 22 may be formed in one or multiple sections to reach any desired height. As shown in
An upper section 22B of the upright 22, shown in
Referring to
To facilitate transport, disassembled elements of the modular wall assembly are preferably designed for storage in a wheeled case (not shown). The case may be sized to accommodate ballistic panels, frame elements, and hardware, as well as protective material, such as foam rubber, designed to protect the materials during transport. In this manner, multiple cases including multiple ballistic panels may be efficiently and inconspicuously moved to a desirable location for assembly.
A modular ballistic wall assembly is described above. No element, act, or instruction used in this description should be construed as critical or essential to the invention unless explicitly described as such. Various details of the invention may be changed without departing from its scope. Furthermore, the foregoing description of the preferred embodiment of the invention and best mode for practicing the invention are provided for the purpose of illustration only and not for the purpose of limitation—the invention being defined by the claims and their equivalents.
Claims
1. A modular ballistic wall assembly, comprising:
- a rigid frame including first and second spaced-apart uprights, and at least one cross-member extending between said uprights;
- a plurality of ballistic panels carried by said frame between said first and second uprights, each ballistic panel comprising top and bottom edges, opposing side edges, and opposing major surfaces, said major surfaces defining respective threat and lee sides of said panel;
- said ballistic panels being arranged edge-to-edge, such that adjacent panels form an unprotected seam therebetween;
- a first ballistic seam protector carried by the cross-member of said frame and covering the unprotected seam on the threat-side of said ballistic panels;
- a second ballistic seam protector carried by one of the first and second uprights of said frame on the threat-side of said ballistic panels, and adapted for covering a second unprotected seam formed between adjacent ballistic panels; and
- wherein at least one of said first and second ballistic seam protectors comprises an edge-to-edge assembly of hard armor tiles.
2. A modular ballistic wall assembly according to claim 1, wherein said first seam protector comprises an edge-to-edge assembly of hard armor tiles.
3. A modular ballistic wall assembly according to claim 2, wherein said first seam protector further comprises a second edge-to-edge assembly of hard armor tiles residing in back of said first tile assembly.
4. A modular ballistic wall assembly according to claim 3, wherein said first and second tile assemblies are offset, such that seams formed between adjacent tiles of the first assembly are offset from seams formed between adjacent tiles of the second assembly.
5. A modular ballistic wall assembly according to claim 4, wherein said hard armor tiles are constructed of a material selected from a group consisting of ceramic, steel, graphite, aluminum, and titanium.
6. A modular ballistic wall assembly according to claim 5, wherein said first seam protector further comprises an aesthetic outside cover.
7. A modular ballistic wall assembly according to claim 1, wherein said second seam protector comprises an edge-to-edge assembly of hard armor tiles.
8. A modular ballistic wall assembly according to claim 7, wherein said second seam protector further comprises a second edge-to-edge assembly of hard armor tiles residing in back of said first tile assembly.
9. A modular ballistic wall assembly according to claim 8, wherein said first and second tile assemblies are offset, such that seams formed between adjacent tiles of the first assembly are offset from seams formed between adjacent tiles of the second assembly.
10. A modular ballistic wall assembly according to claim 9, wherein said hard armor tiles are constructed of a material selected from a group consisting of ceramic, steel, graphite, aluminum, and titanium.
11. A modular ballistic wall assembly according to claim 10, wherein said second seam protector further comprises an aesthetic outside cover.
12. A modular ballistic wall assembly according to claim 1, and comprising a base attached to said rigid frame and supporting said frame in a substantially upright condition.
13. A modular ballistic wall assembly according to claim 1, wherein each ballistic panel is substantially planar, and comprises substantially straight top, bottom, and side edges.
14. A modular ballistic wall assembly according to claim 1, wherein at least one of said first and second uprights has a generally H-shaped cross-section defining first and second longitudinal panel channels adapted for receiving respective edges of adjacent ballistic panels.
15. A modular ballistic wall assembly according to claim 1, wherein said first and second uprights comprise respective longitudinal fastener tracks for securing said cross-member and first ballistic seam protector at the unprotected seam between said adjacent ballistic panels.
16. A modular ballistic wall assembly according to claim 1, wherein said cross-member has a generally H-shaped cross-section defining first and second lateral panel channels adapted for receiving respective edges of adjacent ballistic panels.
17. A modular ballistic wall assembly, comprising:
- a rigid frame including first and second spaced-apart uprights, and at least one cross-member extending between said uprights;
- a plurality of ballistic panels carried by said frame between said first and second uprights, each ballistic panel comprising top and bottom edges, opposing side edges, and opposing major surfaces, said major surfaces defining respective threat and lee sides of said panel;
- said ballistic panels being arranged edge-to-edge, such that adjacent panels form an unprotected seam therebetween;
- a first ballistic seam protector carried by the cross-member of said frame and covering the unprotected seam on the threat-side of said ballistic panels;
- wherein said first and second uprights comprise respective longitudinal fastener tracks for securing said cross-member and said first ballistic seam protector at the unprotected seam between said adjacent ballistic panels;
- a second ballistic seam protector carried by the first upright of said frame on the threat-side of said ballistic panels, and adapted for covering a second unprotected seam formed between adjacent ballistic panels; and
- a third ballistic seam protector carried the second upright of said frame on the threat-side of said ballistic panels, and adapted for covering a third unprotected seam formed between adjacent ballistic panels.
18. A modular ballistic wall assembly according to claim 17, wherein each of said first and second uprights has a generally H-shaped cross-section defining first and second longitudinal panel channels adapted for receiving respective edges of adjacent ballistic panels.
19. A modular ballistic wall assembly according to claim 17, Wherein said cross-member has a generally H-shaped cross-section defining first and second lateral panel channels adapted for receiving respective edges of adjacent ballistic panels.
20. A modular ballistic wall assembly according to claim 17, and comprising a base attached to said frame and supporting said frame in a substantially upright condition.
21. A modular ballistic wall assembly, comprising:
- a rigid frame including first and second spaced-apart uprights, and at least one cross-member extending between said uprights;
- a plurality of ballistic panels carried by said frame between said first and second uprights, each ballistic panel comprising top and bottom edges, opposing side edges, and opposing major surfaces, said major surfaces defining respective threat and lee sides of said panel;
- said ballistic panels being arranged edge-to-edge, such that adjacent panels form an unprotected seam therebetween;
- a first ballistic seam protector carried by said cross-member of said frame and covering the unprotected seam on said threat-side of said ballistic panels;
- said first and second uprights comprising respective longitudinal fastener tracks for securing said cross-member and said first ballistic seam protector at the unprotected seam between said adjacent ballistic panels; and
- a second ballistic seam protector carried by one of said first and second uprights of said frame on said threat-side of said ballistic panels, and adapted for covering a second unprotected seam formed between adjacent ballistic panels.
Type: Application
Filed: Oct 31, 2006
Publication Date: Apr 23, 2009
Inventors: Charles Louis Fuqua (Woodbridge, VA), Steven Scott Kahre (Spotsylvania, VA)
Application Number: 11/590,222
International Classification: F41H 5/04 (20060101);