Yarn carrier
A yarn carrier is provided in the form of a yarn winding tube having a yarn catch insert. The yarn winding tube includes a recess through its surface for receiving the insert. The insert includes a yarn catching slot having a major opening located at one end of the slot, a minor opening adjacent the major opening and positioned in a circumferential direction of the tube, and a first step extending substantially axially between the major opening and minor opening. A catching groove, having a portion with an axial width smaller than a diameter of the yarn, is also included. When the yarn carrier is rotated and the yarn is positioned along the yarn catching slot, the yarn drops into the major opening, slides along the first step and is directed into the catching groove for winding.
The present invention relates to a yarn carrier for winding yarn thereon. In particular, the yarn carrier includes a yarn catch insert positioned within a recess formed within a hollow cylindrical tube.
BACKGROUND OF THE INVENTIONYarn carriers, sometimes known as textile yarn cores, yarn winding tubes or yarn bobbins, are used in the textile industry to wind and support an elongated yarn. In order to make a yarn package, a moving yarn line is strung up onto a rapidly rotating empty core. The moving yarn is contacted with the rotating core and a catching, start-up or pick-up groove is provided on the core to grip the yarn and start the winding operating. The catching groove is normally located adjacent one end of the tube.
U.S. Pat. No. 5,927,637 to Gerharts shows a yarn carrier having a tubular wall, which includes a yarn catching slot therein. The slot allows the bobbin to catch advancing yarn along a yarn catching tongue. The yarn catching tongue engages the yarn and slides the yarn into a clamping slot, which holds the yarn for winding.
US 2005/0077421 to Hernandez et al., shows in various embodiments a yarn carrier incorporating a yarn catch insert. The yarn carrier includes a hollow tube, having a hole in its surface to receive a yarn catch insert. When positioned within the hole, the insert receives and catches the yarn in a groove formed by the insert. Once the yarn is caught in the groove, the yarn is wound around the yarn carrier. The yarn catch insert can be separated from the tube. The yarn catch insert can then be cleaned and reinserted or replaced to reuse the tube for winding.
SUMMARY OF THE INVENTIONThis present invention is a yarn carrier for winding yarn thereon. The yarn carrier includes a hollow cylindrical tube having opposing ends. Adjacent one end of the tube is provided a recess formed circumferentially along a portion of the tube wall. The recess may be located proximal the end of the tube or may be spaced inwardly from the tube end. The recess extends radially through the tube wall.
The yarn carrier further includes a yarn catch insert positioned within the recess on the tube. The yarn catch insert includes a yarn catching slot that extends in a circumferential direction of the tube. The slot includes a major opening located at one end of the insert, a minor opening positioned adjacent the major opening and a first step positioned between the major and minor openings. In one aspect of the invention, the yarn catching slot may include a side flank, opposite the first step, which extends the length of the yarn catching slot. In a further embodiment, the yarn catching slot may include a second step, opposite the first step. In a further embodiment, the yarn catch insert may comprise first and second members that are coupled together to form the yarn catching slot.
A catching groove is provided having a width that is smaller than the diameter of the yarn to be wound on the tube. The catching groove is positioned adjacent the minor opening of the insert. The groove generally extends in a circumferential direction, opposite the major opening. The catching groove may be formed as part of the insert or within the tube wall.
Upon rotation of the yarn carrier, the yarn is positioned substantially tangent to the tube wall and in a generally circumferential direction along the yarn catching slot. The yarn drops into the major opening and slides along the first step into the minor opening. After entering the minor opening, the yarn is engaged by the catching groove, which holds the yarn end and winding is initiated.
For the purpose of illustrating the invention, the drawings show forms of the invention that are presently preferred. However, it should be understood that the invention is not limited to the precise arguments and instrumentalities shown in the drawings.
Referring now to the drawings, wherein like numerals indicate like elements, there is shown various exemplary embodiments of a yarn carrier according to the present invention. The yarn carrier is contemplated to be used in the textile industry to wind yarn thereon.
Referring now to
In operation, the yarn carrier 110 rotates about its longitudinal axis as shown by rotation arrow 138. The yarn 136 is positioned tangentially with respect to the tube wall and generally in a circumferential direction. The yarn 136 is moved to a position along the yarn catching slot 124. The yarn 136 drops into the major opening 126, slides along the first step 130 and into the minor opening 128, and then is engaged by the catching groove 134. The catching groove 134 grabs the yarn 136 and initiates winding of the yarn 136 around the tube 112.
The yarn catching slot 124 shown in
Referring now to
A second step 346 is provided in a side flank 348, opposite the first step 330. The second step 346 generally extends in the axial direction of the tube 312 and includes an outer surface 332 formed substantially flush with the outer surface of the insert 322 and an outer surface 316 of the tube 312. Upon rotation of the tube 312 in a direction 338, a yarn 336 will drop into the major opening 326. The yarn 336 will then slide along either the first step 330 or the second step 346 and into the minor opening 328. After entering the minor opening 328, the yarn 336 is directed into the catching groove 334 and engaged thereby, causing winding of the yarn 336 on the tube 312.
Referring now to
The catching groove 434 may include internal sidewalls inclined with respect to each other so as to diverge while moving inwardly from the outside surface 432 toward the inner surface (not shown). The angle of the step 430 with respect to the circumferential direction of the tube or with respect to the catching groove 434 may be varied as desired to accommodate different yarn types.
Referring now to
The second end 558 of the first member 554 is coupled to the second end 566 of the second member 562 by a coupling tab 570. Although the embodiment shown in
Referring particularly to
When the tube 512 is rotated in a direction 538, the yarn 536 is moved into the slot 524 via the major opening 526 and slides across the first step 530 into the minor opening 528. The yarn 536 is directed by the minor opening 528 into the catching groove 534 located at the end of the minor opening 528 and formed within the tube 512.
Referring now to
Referring now to
The insert 722 includes an outer surface 734 which is formed so as to be flush with the outer surface 716 of the tube 712. The insert 722 further includes a catching groove 734 having an axial width that is smaller than the diameter of a yarn 736. The catching groove 734 is positioned adjacent the first step 730 between the minor opening 728 and the major opening 726. A second catching groove 772 is formed within the tube 712 adjacent the minor opening 728 extending in a circumferential direction from the minor opening 728 opposite the major opening 726. The second catching groove 772 is provided having an axial width that is smaller than the yarn 736. The insert 722 includes a top surface 732 flush with the outer surface 716 of the tube 712.
When the tube 712 rotates in the direction of arrow 738, the yarn 736 falls inside the major opening 726. The yarn 736 can then take either of two directions. First, the yarn 736 can fall within the major opening 726 and engage the first step 730. The yarn 736 then slides along the first step 730 into the catching groove 734. Alternatively, the yarn 736 can move along the length of the yarn catch insert 722 and through the top end 774 of the slot 724 into the second catching groove 772. Thus, depending on the position of the yarn 736 when it enters the yarn catching slot 724, the yarn 736 could either be engaged by the first catching groove 734 or the second catching groove 772 for winding.
Referring now to
Referring now to
Referring now to
When the tube 1112 is moved in an intended direction of rotation 1138, the yarn 1136 falls into the yarn catching slot 1124 at the major opening 1126 and engages the first step 1130 within the minor opening 1128. The yarn 1136 then slides along the first step 1130 in the minor opening 1128 and is engaged by the catching groove 1134. The catching groove 1134 secures the yarn 1136 for winding.
As shown in the yarn catch insert 922 embodiment of
For all embodiments, the yarn catch insert facilitates removal from the tube and cleaning of the catching groove. Thus, the tube of the yarn carrier can be reused or the operator may replace the yarn catch insert, if needed. Moreover, the universal shape of the recess allows for a single tube to be used multiple times and with multiple yarn catching slot formations. Thus, the denier of a yarn to be wound can be changed with the winding tube still being useful.
Although the invention has been described and illustrated with respect to the exemplary embodiments thereof, it should be understood by those skilled in the art that the foregoing and various other changes, omissions and additions may be made therein and thereto, without parting from the spirit and scope of the present invention.
Claims
1. A yarn carrier for winding yarn thereon, comprising:
- a hollow cylindrical tube having a longitudinal axis extending lengthwise between a first end and second end; a tube wall defined by a substantially cylindrical outer and inner surfaces, and a recess formed adjacent the first end of the tube and extending in a circumferential direction of the tube, the recess extending radially throughout the wall; and
- a yarn catch insert positioned within the recess, the insert comprising a yarn catching slot formed within the yarn catch insert and extending in a circumferential direction of the tube, the yarn catching slot comprising a major opening located at one end of the slot, a minor opening positioned adjacent the major opening and aligned in a circumferential direction, a first step positioned between the major opening and the minor opening and substantially axially, the first step comprising an outer surface form flush with the outer surface of the insert and flush with the outer surface of the tube; and
- a catching groove having an axial width smaller than a diameter of a yarn, the catching groove extending in a circumferential direction opposite the major opening,
- wherein upon rotation of the yarn carrier about the longitudinal axis, the yarn positioned circumferentially along the yarn catching slot drops into the major opening, slides along the step and is directed into the catching groove.
2. The yarn carrier of claim 1, wherein the catching groove is positioned adjacent the minor opening.
3. The yarn carrier of claim 1, wherein the catching groove is positioned in the tube wall.
4. The yarn carrier of claim 1, wherein the yarn slides into the minor opening.
5. The yarn carrier of claim 4, wherein the catching groove comprises side walls having a substantial axial component inclined with respect to each other so as to form an acute angle when viewed in plan.
6. The yarn carrier of claim 4, wherein the yarn catch insert further comprises
- a first member comprising a first end, a second end opposite the first end, an inner surface, and
- a second member having a first end, a second end, and an inner surface facing the inner surface of the first member when the first and second members are positioned in the recess;
- wherein the second end of the first member is coupled to the second end of the second member.
7. The yarn carrier of claim 4 further comprising a second catching groove located at a top end of the yarn catching slot.
8. The yarn carrier of claim 4, wherein the recess extends to an edge of the tube.
9. The yarn carrier of claim 1, wherein the yarn catching slot comprises a side flank opposite the first step extending the circumferential length of the yarn catching slot parallel to an edge of the tube.
10. The yarn carrier of claim 1, wherein the yarn catching slot further comprises:
- a second step opposite the first step extending axially, the second step comprising an outer surface flush with the outer surface of the tube, wherein upon rotation of the yarn carrier about the longitudinal axis, the yarn positioned circumferentially along the yarn catching slot will drop into the major opening, slide along either the first step or the second step into the minor opening, and then be engaged by the catching groove.
11. The yarn carrier of claim 1, wherein the yarn is engaged by the catching groove in a substantially perpendicular direction.
12. The yarn carrier of claim 11, wherein one of the side walls of the catching groove forms a continuation of the first step.
13. The yarn carrier of claim 1, wherein the yarn catch insert further comprises:
- a first member comprising a first end, a second end opposite the first end, an inner surface, and
- a second member having a first end, a second end, and an inner surface facing the inner surface of the first member when the first and second members are positioned in the recess;
- wherein the second end of the first member is coupled to the second end of the second member.
14. The yarn carrier of claim 1, wherein the hollow cylindrical tube is plastic, paper, metal, or cardboard.
15. The yarn carrier of claim 1, wherein the yarn catch insert is plastic, paper, metal, or cardboard.
16. A yarn carrier for winding yarn thereon, comprising:
- a hollow cylindrical tubular wall having a longitudinal axis extending lengthwise between first and second opposite ends thereof, and a recess formed in the first end of the wall extending radially though the wall and circumferentially in a direction of rotation of the yarn carrier; and
- a yarn catch insert positioned within the recess, the insert comprising a yarn catching slot formed within the yarn catch insert extending circumferentially in a direction of rotation of the yarn carrier, the yarn catching slot comprising a major opening located at one end of the slot, a minor opening positioned adjacent the major opening extending circumferentially in a direction away from the direction of rotation of the yarn carrier, a first step between the major opening and the minor opening extending axially and facing the direction of rotation of the yarn carrier; and
- a catching groove having an axial width smaller than a diameter of a yarn, the catching groove positioned adjacent the minor opening and extending circumferentially in a direction away from the direction of rotation of the yarn carrier;
- wherein upon rotation of the yarn carrier about the longitudinal axis, the yarn positioned circumferentially along the yarn catching slot will drop into the major opening, slide along the step into the minor opening, and then be engaged by the catching groove.
17. The yarn carrier of claim 16, wherein a top surface of the step is flush with an outside surface of the tubular wall.
Type: Application
Filed: Jan 3, 2008
Publication Date: Jul 9, 2009
Inventors: Ismael A. Hernandez (Florence, SC), Brian P. Couchey (Inman, SC)
Application Number: 12/006,533