Multi-positional sawhorse device
An adjustable leg, collapsible sawhorse, wherein roller-style attachments are secured to multi-jointed, pivotable arms that are slidably related to the sawhorse support structure, wherein the roller-style attachments facilitate upload, support, cut and offload of a large workpiece, such as a 4′×8′ sheet of plywood, by a single person, and wherein the roller-style attachments hang unobstructively below the sawhorse support surface when not in use.
The present invention relates generally to sawhorse devices and, more specifically, to a multi-positional sawhorse device enabling a single user to upload, support, cut, and offload large sheets of wood via multi-positional support members.
BACKGROUND OF THE INVENTIONHome repair and home renovation projects and improvements continue to be popular tasks for many, notwithstanding the multitude of tools required and the frequently cumbersome and heavy building materials. Unfortunately, many do-it-yourselfers are relegated to limited work areas and often realize limitations in the diversity of materials that can be utilized without the assistance of another individual. Construction workers, too, face similar challenges, wherein efficiency is constrained by the necessity for more than one worker for a given task.
Sawhorses are one means by which one engaged in construction activities can support an oversized workpiece, such as during sawing or drilling. Sawhorses are especially convenient because they are frequently foldable, and thus portable and easily storable, rendering sawhorses beneficial to many users. Nonetheless, limitations to the benefits remain. For example, if a large (such as 4′×8′) piece of plywood is to be extended between two sawhorses for work thereon, typically one individual cannot accomplish placement for such a task, wherein at least two people are required to lift the wooden sheet up and over the sawhorses, and then to lower the board to the support surfaces thereof. Further, upon sawing down the middle of such a wooden sheet supported in such a position, the sheet separates and, without further support from one or more individuals or additional devices, necessarily falls, creating a potentially dangerous situation following completion of the cut.
Sawhorses have been proposed to enable easier manipulation of workpieces supported thereon. Some such devices include upwardly extending roller arm(s), including some that may be positioned either parallel or perpendicular relative to the upper support edge of the sawhorse. In view of the present invention, however, such sawhorses are disadvantageous because users are denied the use of the full sawhorse support rail in order to benefit from the roller attachment, wherein the roller must receive the entire force of the workpiece. In another type of sawhorse device, a roller is angularly disposed along a side edge of the sawhorse in order to enable benefit from the roller during loading and unloading, yet without preventing use of the sawhorse upper support surface. Others offer free-standing rollers in an effort to enable the beneficial use of a roller in cooperation with full sawhorse support. Still, however, these roller and sawhorse combinations are disadvantageous in view of the present invention, and none offer a selectable means for supporting the cutting edge following completion of the cut.
Therefore, there is a need for a multi-positional sawhorse device enabling a user to mount, store and utilize a plurality of adjustable roller arms on a foldable, height adjustable sawhorse support base, wherein each roller arm is adapted for use on either side of the sawhorse, wherein each roller arm is slidably adjustable along the length of the sawhorse, and wherein convenience features such as on-board power and tool organizers facilitate overall ease of use, thus preventing the above-discussed disadvantages.
BRIEF SUMMARY OF THE INVENTIONBriefly described, in a preferred embodiment, the present invention overcomes the above-mentioned disadvantages and meets the recognized need for such a device by providing an adjustable leg, collapsible sawhorse, wherein roller-style attachments are secured to multi-jointed, pivotable arms that are slidably related to the sawhorse support structure, wherein the roller-style attachments facilitate upload, support, cut and offload of a large workpiece, such as a 4′×8′ sheet of plywood, by a single person, and wherein the roller-style attachments hang unobstructively below the sawhorse, support surface when not in use.
According to its major aspects and broadly stated, the present invention is a configurable sawhorse with a dual-track mount system installed lengthwise on the underside of the sawhorse support surface, wherein accessories may be mounted to the sawhorse to facilitate convenient use thereof, and wherein such accessories may include a multi-segment, dual-locking-joint pivotable arm with a 180° range of motion relative to the sawhorse mount, and a further 180° range of motion of one arm segment relative to another arm segment, such that a multitude of adjustably selectable positions is available for the pivotable arm and the roller feature provided thereon.
More specifically, the present invention in its preferred form is a multi-positional sawhorse device, wherein a length-adjustable elongate support member extends between two pairs of extendable legs, and wherein roller arms are pivotably and slidably related to the elongate support member for additional support of workpieces therewith. The length-adjustable elongate support member is defined by two outer support members, with an inner support member housed therewithin and adjustably therebetween, wherein the degree of exposure of the inner support member relative to the respective outer support members determines the overall length of the elongate support member of the sawhorse.
The underside of each outer support member is adapted with a mounting track, wherein track-adapted brackets may be slidably mounted therein, and adjustably positioned, preferably along the length of the elongate support member. Each roller arm is pivotally secured to a track-adapted bracket, and is installed with each roller capable of an orientation parallel to the elongate support member of the sawhorse. Each roller arm may simply hang in a downward direction during non-use, or may be pivotably extended in either direction relative to the elongate support member of the sawhorse. A similarly pivotal hinge enables selectable movement of the roller, via an extension arm, relative to the roller arm.
Each of the foregoing adjustable features is easily lockable following selection, via snap-style buttons. Additionally, the tension of the roller is also adjustable, via an onboard tension selector. Further features include a non-slip support surface and non-slip feet, and a foldable, cross-support arm for extension between the legs. Additional optional features include an attachment plate for a table saw, such as a contractor saw or miter saw, a power strip for on-board AC power for accessories, and organizational hangers for tools.
A feature and advantage of the present invention is the ability of such a device to enable a single user to upload, support, cut, and offload large sheets of wood.
Another feature and advantage of the present invention is the ability of such a device to enable a user to quickly, easily, and selectively position the device and the onboard accessories.
Yet another feature and advantage of the present invention is the ability of such a device to provide a track/mount system for ease of attachment of a variety of accessories, machines and/or power tools.
Still another feature and advantage of the present invention is the ability of such a device to provide easily accessible on-board electrical power.
Another feature and advantage of the present invention is the ability of such a device to enable securely locked positioning following selective placement and arrangement of features and accessories.
Yet another feature and advantage of the present invention is the ability of such a device to enable height and clearance selections, thereby facilitating use in a plurality of locations and environments.
Still another feature and advantage of the present invention is the ability of such a device to offer a selectable plurality of roller arms that may be positioned at any location along the length of the sawhorse, that are adapted for use on either side of the sawhorse, and that may be adjusted for use above, within, or below the plane of the sawhorse support surface.
Still yet another feature and advantage of the present invention is the ability of such a device to provide on-board roller supports that pivotally store below the work surface during periods of non-use.
Yet still another feature and advantage of the present invention is the ability of such a device to provide a multi-segment, dual-locking-joint pivotable arm with a 180° range of motion relative to the sawhorse mount, and a further 180° range of motion of one arm segment relative to another arm segment, such that a multitude of adjustably selectable positions is available for the pivotable arm and the roller feature provided thereon.
Still another feature and advantage of the present invention is the ability of such a device to enable selective adjustment of the length of the elongate sawhorse support member.
Another feature and advantage of the present invention is the ability of such a device to increase safety by including features such as a non-slip support surface and non-slip feet.
Still another feature and advantage of the present invention is the ability of such a device to be collapsed, folded and stored in a minimal space.
Yet another feature and advantage of the present invention is the ability of such a device to function as a table saw out-feed extension, or as a contractor saw stand.
Yet another feature and advantage of the present invention is the ability of such a device to be constructed of aluminum, thereby providing strength in a lightweight fashion, and without risk of rust.
Still another feature and advantage of the present invention is the ability of such a device to adjust for a level work surface on all types of terrain.
These and other objects, features and advantages of the invention will become more apparent to one skilled in the art from the following description and claims when read in light of the accompanying drawings.
The present invention will be better understood by reading the Detailed Description of the Preferred and Alternate Embodiments with reference to the accompanying drawing figures, in which like reference numerals denote similar structure and refer to like elements throughout, and in which:
In describing the preferred and alternate embodiments of the present invention, as illustrated in the figures and/or described herein, specific terminology is employed for the sake of clarity. The invention, however, is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner to accomplish similar functions.
Referring now to
That is, each outer support member 22a and 22b preferably defines the exterior parallelepiped shape of a traditional sawhorse support member, but with a hollow interior that is shaped to slidably receive inner support member 24 therewithin. It is preferred that a plurality of apertures 26 are defined in each outer support member 22a and 22b, and that spring-loaded locking members 28 are provided on the surface of inner support member 24 so that easy lockable positioning of inner support member 24 relative to outer support members 22a and 22b may be quickly and easily selected via extension of spring-loaded locking members 28 through plurality of apertures 26. It should be understood, however, that although such a configuration is preferred, other locking systems could be utilized, such as, for exemplary purposes only, locking pins or bolts, and further that such locking system could be defined on outer support member 22a, 22b or inner support member 24, or in any suitable cooperative relationship therebetween.
Although this configuration, as described herein and depicted in
Extendable legs 50 preferably pivotally link to each side of elongate support member 20, proximate each end thereof. Referring now to
Inner telescoping leg 56 adjustably positions within each extendable leg 50 in order for overall height of device 10 to be adjusted, wherein the individual adjustability of each leg allows for accommodation of rough and/or uneven terrain while maintaining a level support/work surface. Preferably, one or more spring-loaded lock buttons 58 is provided proximate each extendable leg 50 and inner telescoping leg 56 in order to fix the extended position of the leg 50 following selection thereof. A plurality of spring-loaded lock buttons 58 are preferably included in order to enable a plurality of selectable extensions for inner telescoping leg 56 relative to extendable leg 50. Additionally, each extendable leg 50 preferably carries non-slip foot treatment 60, such as a rubber foot, rough textured surface, or the like.
Preferably, plurality of pivotal roller arms 100 includes two or more pivotal roller arms 100, wherein each roller arm 100 is defined by pivot bracket 102, first arm extension 104, second arm extension 106, and roller mount 108, as shown in
Proximate roller mount 108, roller 112 is secured in a manner that preferably allows for tension adjustment thereof via selector knob 114 on second arm extension 106. In the preferred configuration, second arm extension 106 is pivotally movable relative to first arm extension 104, wherein selection of easily lockable positions is preferably facilitated by plurality of spring-loaded buttons 116 and related lock aperture 118 of second arm extension 106. In this preferred configuration, selectable lockable configurations include opposing extensions perpendicular to first arm extension 104, and a third extension essentially co-planar with first arm extension 104.
Referring now to
In use, device 10 may support a workpiece via plurality of rollers 100 in a plurality of selectable conformations. Some exemplary formations are depicted in the figures, wherein
It is contemplated herein that device 10 may utilize one or more adjustable and pivotal roller arms 100 enabling a versatile sawhorse that supports various work pieces B and enables a single operator to load and/or unload boards or other material or work pieces B onto device(s) 10 utilizing roller arm(s) 100 and further support work pieces B while work pieces B is in use or being engaged.
Preferably, during periods of non-use, such as depicted in
In an alternate embodiment, although each roller arm 100 is depicted with box-like, it should be noted that tubular extension members could also be utilized for roller arms 100, as well as any other suitable shape.
In another alternate embodiment, elongate support member 20, depicted in
Referring to
Referring to
In yet another alternate embodiment, device 10 may further be adapted with an on-board power strip (not shown) for powering a variety of accessories, and/or may be adapted with organizational hangers for tools or the like, including but not limited to hooks, pegboard-style receptacles, and removable containers.
In still another alternate embodiment, elongate support member 20, or other portions of device 10, could carry reference markings thereon for measurements or conversion data.
In yet another alternate embodiment, extendable leg members 50, in lieu of telescoping inner and outer members, could each have two parallel members with relative selectable height adjustability, or could be rotationally related, wherein by twisting, the overall length could be adjusted.
In still yet another alternate embodiment, roller mount 108 or second arm extension 106 could support other accessories or tools in lieu of roller 112.
Having thus described exemplary embodiments of the present invention, it should be noted by those skilled in the art that the within disclosures are exemplary only, and that various other alternatives, adaptations, and modifications may be made within the scope of the present invention. Accordingly, the present invention is not limited to the specific embodiments illustrated herein, but is limited only by the following claims.
Claims
1. A multi-positional sawhorse device, comprising:
- an elongate support member;
- two pairs of legs carried by said elongate support member; and
- at least one roller arm carried by said elongate support member and capable of bi-directional pivotal extension relative to the length of said elongate support member.
2. The sawhorse device of claim 1, wherein said two pairs of legs further comprise length-adjustment features.
3. The sawhorse device of claim 1, wherein each said pair of said two pairs of legs further comprises a cross-support arm pivotally carried by one said leg of each said pair, wherein said two pairs of legs are pivotally carried by said elongate support member, and wherein each said cross-support arm is adapted to extend between and support one said pair of legs in a triangular configuration.
4. The sawhorse device of claim 1, wherein each said at least one roller arm is adjustably carried relative to the length of said elongate support member.
5. The sawhorse device of claim 1, wherein each said at least one roller arm further comprises positional locking features, wherein said bi-directional pivotal extension of each said at least one roller arm is selectively lockable, and wherein selectable positions comprise a first position perpendicular to the length of said elongate support member, a second position also perpendicular to the length of said elongate support member but opposingly directed relative to said first position, and a third position also perpendicular to the length of said elongate support member but extending therebelow and also perpendicular to said first and second positions.
6. The sawhorse device of claim 4, wherein said elongate support member further comprises an upper support surface, an underside, and at least one track carried coincident with the length thereof proximate said underside, and wherein said sawhorse device further comprises at least one accessory slidably carried within said at least one track.
7. The sawhorse device of claim 1, wherein said bi-directional pivotal extension of each said at least one roller arm relative to the length of said elongate support member is facilitated by a first arm length carried by said elongate support member, wherein each said at least one roller arm further comprises a second arm length pivotally carried by said first arm length, and wherein said second arm length is bi-directionally pivotal relative to the length of said first arm length.
8. The sawhorse device of claim 7, wherein said first arm length of each said at least one roller arm is adapted to pivot within at least a 180° range of motion relative to said elongate support member and wherein said second arm length of each said at least one roller arm is adapted to pivot within at least a 180° range of motion relative to said first arm length.
9. The sawhorse device of claim 1, wherein said elongate support member further comprises length adjustable features defined by two outer support members and an inner support member extendably housed therewithin, wherein a selected extension of said inner support member is positionally lockable.
10. The sawhorse device of claim 1, wherein each said adjustable feature is locked via at least one resilient, friction fit button.
11. The sawhorse device of claim 1, wherein each said at least one roller arm further comprises a roller tension-adjustment mechanism.
12. The sawhorse device of claim 1, wherein said elongate support member further comprises a slip-resistant support surface and wherein each said leg further comprises a slip-resistant foot.
13. The sawhorse device of claim 6, wherein said at least one accessory is selected from the group consisting of a roller arm and an attachment plate for a table saw, contractor saw, or miter saw.
14. The sawhorse device of claim 1, further comprising an on-board power outlet.
15. The sawhorse device of claim 1, further comprising organizational hangers for tools.
16. The sawhorse device of claim 1, wherein each said at least one roller arm can pivot and lock into a plurality of positions relative to said elongate support member, wherein said plurality of positions further comprise positions on either side relative to the length of said elongate support member and above, within, and below the plane of an upper surface of said elongate support member.
17. The sawhorse device of claim 2, wherein said length adjustable features of each said leg of said two pairs of legs further comprise an inner leg telescopingly related to an outer leg, wherein the selected positional relationship of said inner and outer legs is lockable.
18. The sawhorse device of claim 6, further comprising at least one bracket adapted for slidably lockable positioning relative to said at least one track, wherein said at least one accessory is said roller arm, and wherein said at least one roller arm is carried by said at least one bracket.
19. The sawhorse device of claim 6, further comprising two said tracks in a parallel relationship and further comprising two roller arms adjustably positioned within each said track.
20. A sawhorse device, comprising:
- a length-adjustable elongate support member;
- two pairs of length-adjustable legs pivotally carried by said elongate support member;
- at least one mount track carried proximate an underside of said elongate support member;
- at least one bracket slidably and lockably positioned within said at least one mount track; and
- at least one jointed roller arm pivotally carried by said at least one bracket at a first end, with a roller at a second end, and with a pivotal joint therebetween.
Type: Application
Filed: Jan 23, 2008
Publication Date: Jul 23, 2009
Inventor: Samuel C. Sciorrotta, JR. (Cumming, GA)
Application Number: 12/011,055