STACKABLE TRANSPORT CONTAINER
The invention relates to a stackable transport container which is adapted, when in a full condition filled with products, to be stacked with other transport containers on top of each other, or, when in an empty condition, to be placed together with other transport containers inside one another. In the left side wall and in the right side wall, respectively, grooves (602 a-f) are formed which respectively have upper openings and lower groove stops. At the outside surface of the left side wall and at the outside surface of the right side wall, respectively, several guide pegs (600 a-f) are formed. In a horizontal direction, the distances between the guide pegs are different from the distances between the upper openings (603 a-f) of the grooves, thus preventing an upper transport container being inadvertently placed inside a lower transport container. Further, the distances between the guide pegs are chosen that placement of an upper container inside a lower container is possible in one direction only.
The present invention relates in general to a stackable transport container according to the preamble to claim 1, and in particular to a transport container which is adapted, when filled with products in a full condition, to be stacked with other transport containers on top of each other, or, when in an empty condition, to be placed together with other transport containers inside one another.
Transport containers have already been known for a long time for the transport of bread and similar foods from a large bakery to the individual shops, which are therefore also known as bread baskets.
These well known transport containers have a bottom and a front wall, a rear wall and two opposite side walls which extend upwards from the bottom at a right angle to form a receptacle open towards the top. The upper edges of the front wall, the rear wall and the side walls are formed with a kind of rail that is shaped so that it can engage with projections that are formed at the periphery of the underside of the container bottom of a transport container placed on top of it, if two of these transport containers are stacked on top of one another. In this way, two transport containers stacked on top of one another cannot be displaced relative to one another, as the projections on the underside of the container bottom of the upper transport container engage with the rail on the upper edge of the side walls of the lower transport container. These transport containers are generally used for the delivery of products. The filled containers being stacked on top of one another to form stacks, and then transported for example from a large bakery to the individual shops. The empty transport containers are then later transported back to the large bakery.
The disadvantage of these known transport containers is that, in their empty condition they cannot be placed one inside another to save space, which means that the transport volume of the filled transport containers (filled volume) is the same as the transport volume of the empty transport containers (empty volume).
To overcome this disadvantage, transport containers have been developed that can be both stacked on top of one another and placed inside one another. Transport containers of this type, when in a full condition filled with products, can be stacked on top of one another, generally with the lower surface of the bottom of an upper transport container resting on the upper edge of the side walls of a lower transport container. This creates a relatively large transport volume (filled volume) for each of the transport containers, which approximately corresponds to the product of the bottom surface and the height of the side walls of such a transport container. Should these transport containers be transported in an empty condition, it is naturally desirable that the transport volume of the empty transport containers (empty volume) should be kept as low as possible. For this reason the side walls of these known transport containers are inclined slightly outwards in order to enable the empty transport containers to be placed inside one another to save space. In this way a filled volume:empty volume ratio of approximately 2:1 can be achieved.
It is clear that these known transport containers must be constructed so as to be able to be stacked on top of one another and placed inside each other. Various suggestions for this have already been made in the state of the art. Documents EP 0 250 674 and EP 0 553 932 are mentioned as examples.
Another transport container is disclosed in DE 100 26 149. In a shown embodiment, this stackable transport container has a bottom, a front wall, a rear wall, a left side wall and a right side wall to form a receptacle open towards the top. Further, in each of the left side wall and the right side wall, four grooves are formed which have upper openings and lower groove stops. Four guide pegs are formed on each of the outside of the left side wall and the outside of the right side wall, wherein in horizontal direction the distances between the guide pegs are designed to be in mirror symmetry to each other and are different from the distances between the upper openings of the grooves.
As the distances between the guide pegs in horizontal direction are designed to be in mirror symmetry to each other and are different from the distances between the upper openings of the grooves, it is ensured that with horizontal alignment of two transport containers situated on top of one another, not all of the four guide pegs of the upper transport container can simultaneously penetrate into all of the four upper openings of the grooves of the lower transport container, thus preventing the upper transport container being unintentionally placed in the lower transport container. Consequently, the upper transport container can only be placed inside the lower transport container (condition of being one inside the other) by a type of plunging movement. Because of the configuration and arrangement of the four grooves and the four guide pegs, it is further possible that the transport containers can be stacked onto each other or inserted into each other in opposite orientations relative to each other.
This transport container known from DE 100 26 149 has several disadvantages. Because of the configuration with four grooves and the four guide pegs, wherein the distances of the guide pegs are arranged in mirror symmetry to each other, insertion into each other in opposite orientations (i.e. plunging movement from the front and from the rear) is possible. However, in some cases, it is not desired to allow insertion into each other from opposite directions as the transport containers have to be taken out or unstacked what is difficult, in particular, when a plurality of stacks of empty transport containers, which are inserted into each other, are located in a store house or in the storage place of a truck. When stacks of empty transport containers are arranged close to each other, it is an advantage when the transport containers can be displaced from the stack only in one direction (i.e. from the front side). However, when one of the transport containers is inserted in the stack with a wrong orientation, this transport container can not easily be displaced from the stack in rearward direction as another stack behind or a wall behind makes the displacement impossible. Therefore, the whole stack has to be pulled forward to allow rearward displacement of a transport container. Further, it has been found that a stacking apparatus for automatically unstacking in different directions is much more complicate and thus more expensive than an unstacking apparatus that is adapted for unstacking in only one direction. Of course, it is theoretically possible to provide colored markings at the transport containers to give a clear indication to the packing personnel in which orientation the known transport containers have to be inserted into each other; however, it has been found that these measures are prone to errors.
Another disadvantage of the transport container known from DE 100 26 149 is that the guide pegs, because of the possibility of insertion or disposal in opposite directions, can not be provided with reinforcements as these reinforcements would inhibit the insertion in at least one direction.
When, for example, a reinforcement in the form of a rip extending from the guide peg is provided, such a reinforcement has to be adapted for matching with the shape of the corresponding channel-shaped groove of the transport container underneath. However, when the upper transport container is inserted in the opposite (wrong) direction, the reinforcement rips at the guide pegs jam with the corresponding grooves.
Because of the missing reinforcements, the transport container has to be made from fiber-reinforced plastic material to ensure a sufficient strength especially of the guide pegs.
Therefore, it is the task of the present invention to provide containers which can be stacked at several levels, or placed inside each other, with the help of which the above-mentioned disadvantages of the transport containers according to the state of the art are overcome.
In particular, it is a task of the present invention, to provide a transport container which is designed to enable and guarantee safe stacking, so that transport containers stacked on top of one another cannot inadvertently be placed inside one another.
It is an additional main object to provide a transport container which can be inserted or unstacked in only one direction.
Further, the guide pegs can be reinforced by means of suitable measures such that a less stable but less expensive material can be used for the production of the transport container.
The transport containers according to the invention should also be compatible with the baker's trays mentioned at the start.
Finally the transport containers according to the invention should have no moving parts and be easy to clean.
These tasks are solved by a transport container with the features of claim 1. In the dependent claims, advantageous and preferred improvements of the transport container according to the invention are given.
The above transport containers for the transport of bread and similar foods were described to explain the state of the art. However, it is clear that the transport container according to the invention can also be used in other areas and is under no restrictions with regard to its size, use and the material used. Thus, the transport container according to the invention can be used for the transport of bread, vegetables, meat and eggs. Further, the transport container according to the invention can be used for example for the transport of machine parts, or for the transport of building rubble, in the form of a large steel container.
The transport container according to the invention has a bottom, a front wall, a rear wall, a left side wall and a right side wall, which can slope slightly outwards to form a receptacle open towards the top. The front wall and the rear wall may be of less height compared to both side walls; however, they can also be of the same height.
The left side wall and the right side wall (and, if desired, also the front wall and/or the rear wall) can be formed in a step-like configuration, wherein these walls each having a first substantially vertically extending, lower wall portion and a second substantially vertically extending upper wall portion, wherein the lower and upper wall portions being connected by means of a slightly inclined outwardly extending connecting portion. Thus, the upper wall portions define a horizontal substantially rectangular cross section plane which is larger than a horizontal substantially rectangular cross section plane defined by the lower wall portions. Further, the lower wall portions and the upper wall portions are sized so that the lower part of the transport container defined by the lower wall portions can be inserted in the upper part of an underneath transport container defined by the upper wall portions, i.e., the outer dimensions of the lower part substantially correspond to (or being less than) the inner dimensions of the upper part. Substantially at the level of the connecting portion, a horizontally extending flange is formed at the outer surface of the side walls and, if desired, at the front wall and/of the rear wall. When two containers are placed inside one another, the downward surface of the horizontal flange lies on the upward surface of the upper wall portions of the side walls and, if present, of the front wall and/of the rear wall. By means of such a construction, the strength of the transport container is increased. Further, the transport containers can be easier placed inside one another, and canting in this inserted condition is minimized.
In the left side wall and in the right side wall, at least two grooves are formed, which have upper openings at the upper edge of the side walls, and lower closed groove stops. These grooves are open towards the inner space of the container and, therefore, are accessible. Consequently, the grooves extend from the upper edge of the side walls, where the grooves are open and also accessible, down to the groove stops, which are preferably located at half way of the side walls and preferably in the lower half of the side walls. These grooves can be formed as channels in the inside surface or at the inner side of the side walls in question, or may extend completely through the side walls in the form of slits, making possible lower comicality of the side walls. The grooves can also be formed by means of rib-like extensions at the inner surface of the side walls, or by means of a laterally displaced arrangement of different side wall sections, or by other means known by a person skilled in the art.
In addition, at least two guide pegs are formed on the outside of the left side wall and on the outside of the left side wall, wherein the number of the guide pegs on the respective outsides being equal to the number of grooves formed in the side walls. These guide pegs are located approximately at the height of the bottom of the transport container to ensure a rigid connection to the bottom which is preferred for reasons of increased strength. The guide pegs are formed in such a way that the guide pegs of an upper transport container can be inserted through the groove openings into the grooves of a transport container underneath. The grooves are shaped so that the guide pegs of the upper transport container can slide into the grooves of the lower transport container downwards as far as the groove stops, when two transport containers are placed inside one another. Further, the outermost ends of the guide pegs may be provided with downwardly extending protrusions for engaging with an upwardly extending rib or with a channel formed at the upper surface of the side walls of a transport container underneath when both transport containers are stacked on top of one another. Thereby, it can be better prevented that two transport containers can inadvertently slide inside each other. Further, the upper surfaces (support surface) may be provided with suitable ribs for engaging with the downwardly extending protrusions of the guide pegs to ensure increased strength when placed inside one another.
In a first embodiment of the transport container of the present invention, in a horizontal direction, the distances between the guide pegs are different from the distances between the upper openings of the grooves. It is thus ensured that with horizontal position and vertical alignment of two transport containers situated on top of one another, i.e., the two transport containers are situated on top of one another in horizontal and parallel relationship, not all the guide pegs of the upper transport container can simultaneously penetrate into all the upper openings of the grooves of the lower transport container, thus preventing the upper transport container being unintentionally placed in the lower transport container. Instead, the groove openings and the guide pegs are arranged relative to each other in such a way that the upper transport container can only be placed inside the lower transport container by a type of plunging movement (condition of being one inside the other). To do this, the upper transport container is inclined in relation to the lower transport container about a horizontal axis extending transverse to both side walls, and the front (consequently lowest) guide peg is inserted into the front groove of the lower transport container and then being moved downwardly into the groove. In this way, the following guide peg is brought into alignment with the following groove opening and can be inserted into the appropriate groove by a continued plunging movement. If there are more than two grooves or guide pegs on each side of the transport containers, the third guide peg can then also be inserted into the third groove, and so on.
In this way, the guide pegs of the upper transport container can only be inserted one after the other into the appropriate grooves of the transport container underneath by means of the plunging movement as explained, until the guide pegs push against the appropriate groove stops of the corresponding grooves. It is clear that the distances between the guide pegs are equal to the distances between the groove stops to make it possible for the upper transport container to be placed inside the lower transport container in a horizontal position (i.e. a horizontal and parallel relationship of two transport containers one above the other).
In a second embodiment of the transport container of the present invention, in a horizontal direction the distances between the guide pegs can be equal to the distances between the upper openings of the grooves. In this second embodiment, at least three guide pegs are formed on the outer surface of the left side wall and on the outer surface of the right side wall, wherein the central guide peg (or the central guide pegs) is (are) shorter and preferably thicker than the outermost guide pegs. The horizontal cross sections of the grooves and the upper openings of the grooves, the number of which is equal to the number of the guide pegs, correspond to the shape of the respective guide pegs. This means that the groove openings and the grooves are formed in such a way that the outermost guide pegs can only received in the outermost groove openings and grooves, and that the inner (central) guide pegs can only be received in the inner (central) groove openings and grooves. In other words, the outermost groove openings and grooves are deeper and narrower (more slim) for being able to receive the longer and preferably thinner outermost guide pegs, and the central groove openings and grooves are more shallow and preferably wider for being able to receive the shorter and preferably thicker central guide pegs. Of course, the central guide pegs can be longer and/or thinner than the outermost guide pegs, wherein the respective groove openings and grooves have a corresponding shape. It is noted that other groove shapes and guide peg shapes are possible. However, it is important that the different grooves and guide pegs are formed in such a way that the outermost guide pegs can only be inserted in the outermost grooves and, preferably, the inner guide pegs can only be inserted in the inner grooves. Further, it is noted that the shape and arrangement of the grooves and the guide pegs is symmetrically.
By means of the above features it is thus ensured that, when two transport containers according to the second embodiment of the invention are situated on top of one another, the guide pegs of the upper transport container can only penetrate into all the upper groove openings and grooves of the lower transport container when the guide pegs of the upper transport container are in alignment with the corresponding groove openings of the lower transport container. Thus, when an upper transport container is pushed over the lower transport container for being stacked on top of the lower transport container, the front guide peg in pushing direction of the upper transport container can not unintentionally penetrate, because of its longer shape, into a central shallow groove opening. In the same way, a central thick guide peg can not unintentionally penetrate into one of the outermost narrow grooves. Therefore, it is prevented that the guide pegs of the upper transport container can penetrate into the wrong upper groove openings of the lower transport container, thus preventing the upper transport container unintentionally being placed in the lower transport container when the upper transport container being pushed over the lower transport container. Consequently, when an upper transport container according to the second embodiment of the invention is, for the purpose of stacking, pushed over a lower transport container, the front (in pushing direction) longer guide pegs slide over the central shallow groove openings of the lower transport container without penetrating into these groove openings. When the front (outermost) longer guide pegs of the upper transport container are in alignment with the corresponding front (outermost) deeper groove openings of the lower transport container, then also all other guide pegs of the upper transport container are in alignment with the corresponding groove openings of the lower container, and all guide pegs simultaneously can penetrate into the corresponding grooves such that the upper transport container can be inserted into the lower transport container. It is obvious that the upper transport container can be inserted into the lower transport container without the plunging movement as described above. When the guide pegs of the upper transport container are in alignment with the groove openings of the lower transport container, then the upper transport container can be inserted with a vertical or diagonal movement in a downward direction, whereby the guide pegs of the upper transport container simultaneously slide into the grooves of the lower transport container, which is advantageous for automatic stacking and unstacking. It is obvious that the described shape and structure of the grooves and guide pegs can also be used in the first embodiment.
In addition, in both embodiments of the transport container of the invention, recesses are preferably made in the upper edges (i.e. of the rail) of the right side wall and the left side wall, so that the guide pegs of an upper transport container can engage with the recesses of a transport container underneath (stacked condition), so that the two transport containers thus stacked on top of one another cannot be displaced relative to each other. To enable the guide pegs of the upper transport container to engage with the recesses of the lower transport container, the distances between the recesses must be equal to the distances between the guide pegs. As described above, when the outermost ends of the guide pegs are provided with downwardly extending protrusions for engaging with an upwardly extending rib or with a channel formed at the upper surface of the side walls of a transport container underneath when both transport containers are stacked on top of one another, then, preferably the recesses are also provided with such a rip or channel to prevent that the guide pegs inadvertently slide away towards the inner space of the transport container and to prevent the two transport containers can be inadvertently placed inside each other.
In the second embodiment of the transport container of the invention, the cross sections of the recesses correspond to the cross sections of the corresponding guide pegs so that, for example, an outermost longer guide peg of the upper transport container can not penetrate into a central shallow recess. As already mentioned above, also in the second embodiment the protrusions at the guide pegs and the rip or channels can be provided.
In the second embodiment, when an upper transport container is pushed over the transport container underneath for being stacked on top thereof, the front guide peg in pushing direction of the upper transport container can not unintentionally penetrate, because of its longer shape, into in central shallow groove opening or into a central shallow recess. In the same way, a central thick guide peg can not unintentionally penetrate into an outermost narrow groove or into an outermost narrow recess. Therefore, it is prevented that the guide pegs of the upper transport container can penetrate into the wrong recesses of the lower transport container, thus preventing the guide pegs of the upper transport container can penetrate into the wrong recesses of the lower transport container, therefore, interlocking of the guide pegs of the upper transport container with the wrong recesses of the transport container underneath is prevented when the upper transport container being pushed over the lower transport container. Consequently, when an upper transport container according to the second embodiment of the invention is, for the purpose of stacking, pushed over a transport container underneath, the front (in pushing direction) longer guide pegs slide over the central shallow groove openings of the lower transport container without penetrating into the central groove openings. When the front (outermost) longer guide pegs of the upper transport container are in alignment with the corresponding front (outermost) deeper recesses of the lower transport container, then all other guide pegs of the upper transport container are also in alignment with the corresponding recesses of the lower transport container, and all guide pegs can simultaneously penetrate into the corresponding recesses such that the upper transport container can be stacked on top of the lower transport container.
Preferably, in both embodiments the dimensions and designs of the bottom and of the guide pegs are preferably to be selected so that a transport container according to the invention can be stacked on top of a known baker's tray, with the bottom and the guide pegs of an upper transport container according to the invention engaging properly with the rail of a lower baker's tray. The upper edges of the side walls and the front and rear wall of the transport container according to the invention are dimensioned so that they engage with the peripheral edge of the bottom and with the projections on the underside of the bottom of an upper baker's tray. In this design the transport container according to the invention is compatible with the known baker's tray and a combination of these can be stacked on top of one another; however it is not possible for the transport containers and baker's trays to be placed inside one another. Preferably, at the outer areas of the corners of the upper surface of the rail protrusions or upward ribs are provided, thus preventing an upper baker's tray can slide along the rail of a lower transport container according to the invention. In particular, this is important for transport containers according to the invention which have a front wall and/or rear wall which is lower in height.
In both embodiments of the transport container according to the invention, four grooves, four recesses and four guide pegs are preferably formed on each side wall. According to the above considerations, the grooves are at an angle to the vertical, are slightly bent, and each have a different slope and configuration. The exact configuration, slope and curve of the grooves from the groove openings at the upper edge of the side walls down to the groove stops depends on the desired nature of the plunge movement, the number of and the distances between the guide pegs.
In the first embodiment of the transport container according to the invention, the grooves in one side wall each have a different slope, curve and configuration, with the corresponding opposite grooves in the other side wall are identical, respectively. In other words, the grooves in one side wall all have a different shape, with the side walls are identical and mirror symmetrical. The precise configuration, slope and curve of the grooves from the groove opening in the upper edge (rail) of the side walls to the groove stop depends on the desired nature of the plunge movement, the number of and the distances between the guide pegs etc.
In the second embodiment of the transport container according to the invention, the grooves are also at an angle to the vertical, however, the grooves substantially have the same shape and orientation. The precise shape, slope and curve of the grooves from the groove opening in the upper edge (rail) of the side walls to the groove stop depends on the number of and the distance between the guide pegs and the groove openings. Preferably, the lower groove stops of a groove, the above corresponding recesses and the guide pegs are in vertical alignment to each other.
The essential advantage of the transport container according to the invention consequently relates to the special shape and arrangement of the grooves/slits and the guide pegs ensuring safe stacking of the transport containers filled with product on top of one another, and at the same time prevents the transport containers inadvertently being placed inside one another when being stacked on top of one another or being placed inside one another in a wrong orientation/alignment.
A further essential advantage of the transport container according to the invention consists in the fact that the guide pegs are reinforced by means of ribs, wherein the guide pegs are formed with rib-shaped extensions which extend towards the grooves. It is also possible that the grooves are formed by channels at the inner surface of the side walls, wherein the walls of the channels provide reinforcement ribs at the outer surface of the side walls, and wherein the thickness of the material of the channels at at least some portions thereof is higher than at the remaining wall portions. By these measures, reinforcement ribs are provided which substantially have the shape of the grooves. The sidewalls can be inclined to allow improved engagement of the grooves of a lower container with the guide pegs of an upper container. Further, the thickness of said ribs at or near the guide pegs can be higher and, thereafter, the thickness decreases. The advantage of this configuration is an essentially higher strength of the guide pegs and, therefore, use of less expensive and less rigid materials or a decreased wall thickness with the same material is possible to reduce the weight of the container.
When a plunge movement inside one another or a take out movement in only one direction has to realized, a symmetrical arrangement of the guide pegs is not necessary. It is therefore possible to provide the transport containers with only two or three guide pegs and grooves at each side wall (the use of four or more guide pegs is also possible, of course). This makes the transport container less complex and easier to produce.
When using two guide pegs and two grooves at each side of the container, the packing personnel immediately realizes the correct direction of the plunge movement. Further, a plunge movement in wrong direction is prevented, first, by the different distances of the guide pegs and the grooves and, second, by the reinforcement ribs which extend in the direction of the grooves. When three or more guide pegs are used, the distances of the guide pegs must not be symmetrical; for example, the distances can increase, seen in one direction.
A further important feature is the provision of a guide groove formed at the upper surface of the rail, with slide ribs formed at the guide pegs of a respective upper transport container can slide within said guide groove. This is, in the upper support surface of the rail of each of the side walls, a groove having a V-shaped cross-section is provided, wherein the outermost inner surface of said groove substantially extends in vertical direction, and the innermost inner surface is slanted. At the bottom surface of the guide pegs, slide ribs having a corresponding cross-section are formed. This configuration has the advantage that, when two transport containers being stacked one above the other, the inwardly directed and slanted surface of the guide ribs at the guide pegs of the upper container abuts against the also slanted and outwardly directed surface of the guide groove, whereby, in case of loading (the upper container is filled with products), the side walls of the lower container are pushed together. Therefore, it is possible, without any problems, that more that 15 transport containers filled with products being stacked one above the other, without the side walls of the transport container underneath, which are slightly slanted in outward direction, being push away from each other. This is a very important feature, in particular in case of heat influence when the products within the containers are dried.
In case of containers being provided with three or more (for example four) guide pegs and grooves, it is preferred that the central guide peg(s) are arranged somewhat deeper compared to both outer guide pegs such that only the central guide pegs slide in the above described rail, wherein these guide pegs are formed with the above described tapered slide ribs which slide within the correspondingly formed guide groove to achieve the side walls to be pushed together and to prevent the side walls to be pushed away from each other, in case of a force applied from above.
A further advantage of the transport container according to the invention consists in the fact that a good ratio of filled volume:empty volume is achieved. This means that the volume of transport containers stacked on top of one another compared with the volume of transport containers placed inside one another is relatively large. This good filled:empty ratio preferably amounts to 2:1 or better and is achieved in that the side walls and the front or rear wall of the transport container according to the invention are only slightly inclined relative to the vertical, which means that the transport container according to the invention has a very large filled volume. The formation of slits/grooves in the side walls however at the same time means that the transport containers can be placed deep inside each other.
Yet another advantage of the transport container according to the invention consists in the fact that there are no movable parts which can break. In addition the transport container according to the invention is compatible with other transport containers.
Finally the transport container according to the invention is easy to clean.
Preferred forms of construction of the invention are now described with reference to the attached drawings; these show:
In the inner surface of the left side wall 5 four grooves 7a, 7b, 7c and 7d are formed, which are inclined relative to the vertical. In the inner surface of the right side wall 6 corresponding grooves 8a, 8b, 8c and 8d are formed, that are inclined to the vertical in the same arrangement as the grooves 7a, 7b, 7c and 7d in the inner surface of the left side wall 5. The grooves 7a-7d and 8a-8d are shown in a diagrammatic representation; the special way in which these individual grooves are inclined will be described in detail below.
On the upper edge of the front wall 3, the rear wall 4, the left side wall 5 and the right side wall 6 there is a broad circumferential edge/rail 9, which preferably has a rectangular cross-section. Alternatively it is possible that only the upper edges of the left side wall 5 and the right side wall 6 are formed with such a rail 9 or such a broad edge. The rail 9 on the upper edge of front wall 3 and rear wall 4 serves preferably to increase the stability of the transport container 1.
As can be clearly seen in
On the outer surface of the left side wall 5 there are four guide pegs 12a-12d (not shown), and on the outer surface of the right side wall 6 there are four guide pegs 13a-13d. These guide pegs are preferably formed in the lower area of the outer surface of the side walls at the level of the bottom or just above it, and also all lie in one horizontal plane. The guide pegs preferably have a round cross-section but can also have a polygonal cross-section, extend in a horizontal direction and are preferably rounded off at their outer ends. In addition, on the outer surface of the left side wall 5, at its ends near to the front wall 3 and rear wall 4 respectively, at the level of the bottom 2 there are retaining pegs 14a, 14b (not shown), and on the outer surface of the right side wall 6, at its ends near to the front wall 3 and rear wall 4 respectively, at the level of the bottom 2 there are also retaining pegs 15a, 15b.
In the upper surface of the rail 9 of the left side wall S and the right side wall 6 there are also four recesses 16a-16d and 17a-17d respectively. The recesses preferably have a semi-circular cross-section or a cross-section that matches the cross-section of the guide pegs.. The function of the grooves, guide pegs and recesses is described in detail below.
The essential difference between the stackable transport container 1 of the first form of construction from
As is further to be seen in
It is clear that the distances between the individual guide pegs 12a-d and 13a-d respectively are in each case equal to the distances between the corresponding recesses 16a-d and 17a-d respectively. It is further clear that because of the method of representation in
The distance between the guide pegs 13a and 13b is preferably equal to the distance between the guide pegs 13c and 13d; this distance is preferably not the same as the distance between the guide pegs 13b and 13c. The same applies to the guide pegs 12a-12d on the left side wall of the transport container. The distances between the recesses 16a-d and 17a-d respectively are corresponding. Consequently the distances between the guide pegs and the recesses are designed to be in mirror symmetry to each other. In this way two or more guide pegs can only engage with the associated recesses if the upper transport container is placed in precise vertical alignment to the lower transport container. This means that the upper transport container can be pushed more easily onto the lower transport container, without the guide pegs being able to engage with the wrong recesses during the pushing movement. If, when being pushed on, a guide peg is in alignment with the wrong recess, it cannot however engage with this recess, as the upper transport container will be held on the upper edge of the rail by the other guide pegs that because of the different distances explained above cannot be in alignment with the recesses underneath. Only when all the guide pegs of the upper transport container are in alignment with all the corresponding recesses of the lower transport container can the upper transport container be lowered, which means that all the guide pegs of the upper transport container engage simultaneously with the appropriate recesses of the lower transport container.
As is also shown clearly by
It is clear that the above considerations, which because of the representation in
It can be seen that the upper transport container 20′ is placed inside the lower transport container 20″ in a position sloping downwards. First of all the front guide pegs (
It is clear that the upper transport container 20′ can only be placed inside the lower transport container 20″ by means of a kind of plunging movement. As explained above, the upper transport container cannot thus be inadvertently pushed into the lower transport container, preventing the produce inside the lower transport container from being inadvertently damaged.
This way of plunging the upper transport container 20′ into the lower transport container 20″ also results in increased stability. It also guarantees that transport containers placed one inside the other can be unstacked without difficulty. As already mentioned, the guide pegs are slightly beveled, which makes it easier to push the guide pegs into the grooves and also facilitates unstacking (manually or automatically).
On the upper edge of the front wall 3, the rear wall 4, the left side wall 5 and the right side wall 6 there is a edge/rail 9. The front wall 3 is lower in height than the other three walls. The rail 9 on the upper edge of front wall 3 and rear wall 4 serves preferably to increase the stability of the transport container 40.
As can be clearly seen in
On the outer surface of the left side wall 5 there are four guide pegs 12a-12d (not shown), and on the outer surface of the right side wall 6 there are four guide pegs 13a-13d. The guide pegs preferably have a round cross-section but can also have a polygonal cross-section, extend in a horizontal direction and are preferably rounded off at their outer ends. The two outermost guide pegs 12a, 12d and 13a, 13b respectively at the left side wall and at the right side wall are longer and thinner than the central guide pegs 12b, 12c and 13b, 13c respectively at the left side wall and the right side wall 5, 6.
In the upper surface of the rail 9 of the left side wall 5 and the right side wall 6 there are also four recesses 16a-16d and 17a-17d respectively. The recesses preferably have a semi-circular cross-section or a cross-section that matches the cross-section of the guide pegs. As can be clearly seen in
In a similar way, the openings of the grooves are shaped to correspond to the shape and dimensions of the respective guide pegs 12a-d and 13a-13d. As can be clearly seen in
It is obvious that, when an upper transport container 40 is pushed over a lower transport container 40 in pushing direction, the front outermost longer guide pegs 12d and 13d slide over the central more shallow groove openings 16b, 16c and 17b, 17c respectively and over the openings of the central grooves 7b, 7c and 8b, 8c respectively and can only penetrate into the outermost deeper and more shallow recesses 16d and 17d respectively or into the outermost deeper and more shallow grooves 7d and 8d respectively.
In
The transport container 50 shown in
As shown in
Preferably, the guide pegs 13a and 13b have a distance of about 13 cm. Preferably, the guide pegs 13b and 13c have a distance of about 16 cm. Preferably, the guide pegs 13c and 13d have a distance of about 13 cm. The guide pegs 12a-12d on the opposite side wall have the same distances. Preferably, the recesses 16a and 16b have a distance of about 13 cm. Preferably, the recesses 16b and 16c have a distance of about 16 cm. Preferably, the recesses 16c and 16d have a distance of about 13 cm. The recesses 17a-17d on the opposite side wall have the same distances. Preferably, the groove openings 21a and 21b have a distance of about 13 cm. Preferably, the groove openings 21b and 21c have a distance of about 15 cm. Preferably, the groove openings 21c and 21d have a distance of about 10.5 cm. The groove openings 22a-22d on the opposite side wall have the same distances.
As can be seen in
In
In
A further important aspect of the invention, shown in
Another important feature is the configuration of the guide pegs G itself and the configuration of the guide groove FN. As diagrammatically shown in
Claims
1-27. (canceled)
28. Stackable transport container comprising a bottom, a front wall, a rear wall, a left side wall and a right side wall to form a receptacle open towards the top; characterized in that in the left side wall and in the right side wall at least two grooves are formed, respectively, which grooves have upper groove openings and lower groove stops;
- that at the lower edge of the outside of the left side wall and at the lower edge of the outside of the right side wall at least two guide pegs are formed, respectively;
- that the distances between the guide pegs are different from the distances between the respective upper groove openings;
- that the distances between the guide pegs are equal to the distances between the respective lower groove stops;
- that the distances between the guide pegs at each of the sides are all different; and
- that the distances between the guide pegs are chosen such that a plunge movement of an upper container into a container underneath is possible only in one direction.
29. Stackable transport container according to claim 28, characterized in that in the upper edges of the right side wall and of the left side wall at least two recesses are formed, respectively, and that the distances between the recesses are equal to the distances between the respective guide pegs.
30. Stackable transport container according to claim 28, wherein the grooves are inclined relative to the vertical and each have a different slope, curve and shape.
31. Stackable transport container according to claim 28, wherein the individual grooves, guide pegs and recesses of the left side wall are each identical to the respective individual opposite grooves, guide pegs and recesses of the right side wall.
32. Stackable transport container according to claim 28, wherein the grooves at the inner side of the side walls are formed in the shape of channels.
33. Stackable transport container according to claim 28, wherein the grooves extend through the respective side walls, thereby forming slits through the walls.
34. Stackable transport container according to claim 28, wherein the outermost ends of the guide pegs are provided with downwardly extending protrusions.
35. Stackable transport container according to claim 34, wherein the downwardly extending protrusions provided at the outermost ends of the guide pegs comprising inwardly inclined surfaces.
36. Stackable transport container according to one claim 28, wherein the grooves have a width that is somewhat greater than the diameter of the guide pegs.
37. Stackable transport container according to claim 28, wherein the groove stops lie in a horizontal plane.
38. Stackable transport container according to claim 37, wherein the horizontal plane lies close to the middle of the transport container.
39. Stackable transport container according to claim 28, wherein the guide pegs lie in one horizontal plane.
40. Stackable transport container according to claim 39, wherein the horizontal plane lies close to the bottom of the transport container.
41. Stackable transport container according to claim 28, wherein the height of the side walls is equal to the height of the front wall and the rear wall.
42. Stackable transport container according to claim 28, wherein the height of the side walls is greater than the height of the front wall and the rear wall.
43. Stackable transport container according to claim 28, wherein the upper surface of the site walls and/or of the front wall and/or of the rear wall being provided with upward extending ribs.
44. Stackable transport container according to claim 28, wherein the upper surface of the side walls being provided with a guide groove.
45. Stackable transport container according to claim 44, wherein the guide groove being provided with an inwardly inclined surface.
46. Stackable transport container according to claim 28, wherein the guide pegs being provided with reinforcing ribs.
47. Stackable transport container according to claim 46, wherein the reinforcing ribs being provided being provided at the outer side of the side walls and substantially having the shape of the grooves at the opposite inner side of the side walls.
48. Stackable transport container according to claim 46, wherein the reinforcing ribs being formed by deformation of the side walls adjacent to the guide pegs.
49. Stackable transport container according to claim 46, wherein the reinforcing ribs being formed by increasing the thickness of the material of the side walls adjacent to the guide pegs.
50. Stackable transport container according to claim 46, wherein the reinforcing ribs having different width and thickness.
51. Stackable transport container according to claim 46, wherein the reinforcing ribs having variable width and thickness.
52. Stackable transport container according to claim 46, wherein the reinforcing ribs being formed by protruding channels.
53. Stackable transport container according to claim 46, wherein the reinforcing ribs being formed by impressing of material wherein the grooves are partially formed by the opposite side.
Type: Application
Filed: Apr 5, 2007
Publication Date: Jul 23, 2009
Inventors: Willi Ötting (Warmsen), Vedat Pehlivan (Uchte), Jörg Stockmann (Tangstedt)
Application Number: 12/296,014
International Classification: B65D 21/02 (20060101);