Assembly system for electrical and mechanical components
An electrical, electronic, fiber-optic, hydraulic, or pneumatic component is mounted upon a rectangular support body having an upper surface containing at least one linear groove, wherein a first connector is mounted in protectively concealed relation adjacent a given vertical side wall of the groove beneath an overhanging portion of the support body that extends partially into the groove, and a second connector extends downwardly from the component into the groove when the component is seated on the top surface of the support body. When the component is mechanically or manually horizontally displaced laterally of the groove from its initial inserted position toward a connected position adjacent the given vertical wall, the second connector is brought into connection with the first connector. In the preferred embodiment, the first and second connectors are electrical devices connected with electrical or electronic circuits contained within the component.
1. Field of the Invention
An electrical, electronic, fiber-optic, hydraulic or pneumatic component is mounted upon a rectangular support body having an upper surface containing a linear groove, wherein a first connector is mounted in protectively concealed relation on a given vertical side wall of the groove beneath an overhanging portion of the support body that extends partially into the groove, and a second connector extends downwardly from the component into the groove when the component is seated on the top surface of the support body. When the component is mechanically or manually horizontally displaced laterally of the groove from its initial inserted position toward a connected position adjacent the given vertical wall, the second connector is brought into connection with the first connector.
2. Description of Related Art
For assembly of stackable electric components and/or devices, e.g., modular terminals or electronic housings for electronic components of any type, it has long been known that mounting rails in a hat-shaped embodiment may be used, said rails being mounted on a base plate, e.g., the rear wall of a control cabinet. Examples of such mounting systems are disclosed in the prior U.S. patents to Conrad et al U.S. Pat. No. 5,334,054, Stuckmann et al U.S. Pat. No. 6,478,605, Wilmes et al U.S. Pat. No. 6,500,021, and Schnatwinkel et al U.S. Pat. No. 6,575,771, among others.
From a mechanical standpoint, this type of fastening has proven successful, but the mounting rails are not optimal with regard to their electric function.
It is thus often necessary according to the prevailing state of the art to provide power supply buses, data buses or combined power supply buses and data buses in the stacking direction.
To do so, it is known that bus rails can be engaged in or adhesively secured to the mounting rails, but this is complicated and relatively expensive and is still not optimal with regard to functionality.
There have therefore already been proposals for implementing mounting rails made of plastic that can be attached to a base plate. Reference is made in this regard to EP 1 443 617 A1 or DE 198 59 716 A1. However, these concepts also rely relatively closely on the essentially known embodiment of hat-shaped mounting rails.
Against this background, the present invention goes in a different direction and has taken on the task of creating a mounting system that is definitely more simplified and can be configured in a flexible manner, allowing easy mechanical assembly of electric and/or mechanical components on an assembly base but also being advanced with regard to contacting of power buses and/or data buses, i.e., being especially simple and easy to handle and nevertheless especially reliable in its function.
SUMMARY OF THE INVENTIONAccordingly, a primary object of the present invention is to provide a connector assembly including an electrical, electronic, fiber-optic or pneumatic or hydraulic component mounted upon a rectangular support body having an upper surface containing at least one linear groove, a first connector mounted in protectively concealed relation on a given vertical side wall of the groove beneath an overhanging portion of the support body that extends partially into the groove, and a second connector extending downwardly from the component into the groove when the component is seated on the top surface of the support body. When the component is mechanically or manually horizontally displaced relative to said support body laterally of the groove from its initial inserted position toward a connected position adjacent the given vertical wall, the second connector is brought into connection with the first connector.
A more specific object of the invention is to provide mechanical means for displacing the component between its inserted and connected positions relative to the support body, including a mounting frame slidably connected with the bottom portion of the component, said frame having integral foot portions that extend into the grooves contained in the upper surface of the support body, and eccentric pin means for displacing the component relative to the mounting frame and support body. An operating device, such as an eccentric pin and slot arrangement, serves to displace the component relative to the frame and to the support body from an initial inserted position toward a final connected position in which connector means on the component are connected with corresponding stationary connector means mounted within the groove.
A further object of the invention is to provide joining means for connecting the support bodies in either side-to-side or end-to- end relation.
Another object is to provide locking means for locking the component in the connected position relative to the support body.
A further object of the invention is to provide an adapter component having mounting frame means slidably connected with the bottom portion of the component for mounting the component transversely on the upper surface of the support body, said frame having mounting feet that extend within longitudinal grooves contained in the upper surface of the body. The upper surface of the adapter member is provided with inverted hat-shaped mounting rails by means of which components such as electrical terminal blocks can be mounted on the support body. When the adapter component is horizontally displaced from the inserted position toward the connected position, electrical circuits in the terminal block are connected with conductive rail means mounted in the grooves via an electric connector that extends downwardly from the adapter component.
The present invention thus clearly departs from the known mounting rail systems of the prior art while simplifying the design of the control cabinet as well as the assembly and contacting of the respective electric and/or electronic components.
A flexibly configured system is created that is constructed from assembled base support bodies that can be combined in virtually any manner to form an assembly base and are also designed to be assembled in an especially advantageous manner with the electric components to be assembled. Preferably purely mechanical components such as rail pieces, assembly elements, closure elements and the like can also be assembled.
It should be mentioned as especially advantageous that the assembly base sections can be stacked directly on one another to create the overlapping assembly base. However, in the simplest case the assembly base may also consist only of one of the assembly base sections. The preferred assembly base sections are especially simple and reliable to handle in this regard.
The term “section” in the phrase “assembly section” is not to be understood in a restrictive sense. The term refers to extruded sections as well as extruded bodies, injection molded parts or parts that are otherwise shaped and have the functionality indicated in the following text. They preferably have a board-like base section which is suitable for forming directly a continuous control cabinet rear wall or the like without interruptions or at least a part thereof and preferably for replacing the metal plate.
However, the mounting base may also be attached to and/or on a substrate such as a wall, e.g., a machine wall or the like. It is especially preferable to embody the mounting base sections as plastic bodies.
Most preferably, at least one linear receiving groove is embodied in the manner of linear recesses in the mounting base sections. This embodiment is preferably such that first a mechanical locking or prelocking of the electric devices is achieved and then in an additional step the bus rails or bus sections are contacted to the mounting base sections. The bus rails may be utilized and/or designed in a simple manner for power buses or data buses of a wide variety of designs. They may be designed to be continuous or to be used only in sections. When considered in general, the receiving contours may be designed to receive electrically conducting contacts and/or fiber-optic contacts of a wide variety of types.
It has again been found to be especially advantageous if the receiving grooves form a type of inverted L-shape or T-shape configuration because the L-shape or T-shape allows implementation of mechanical locking on a base leg in an especially simple manner, whereas the transverse leg of the L-shaped or T-shaped receiving grooves makes it possible to perform separate contacting of a bus rail only following engagement of the electric components. An I-shape with a preliminary lock and a final catch/switch position in various heights of the contour would also be conceivable.
The function of mechanical contacting and/or mechanical locking and electric contacting may be separated from one another in a clearly discernible manner and may be performed in succession one after the other, for example.
An electric and/or mechanical component for a mounting system is also created, characterized by the provision of an adapter component of unique design. The components/devices may also form overlapping modules. The “electric” components in the sense of this patent application also comprise components having a fiber-optic function.
Other objects and advantages of the invention will become apparent from a study of the following specification, when viewed in the light of the accompanying drawing, in which:
Referring first more particularly to
The component 34 of
Referring now to
As will be described in greater detail below, mounting recesses 12 are provided in the support body 1 at the upper and lower edges of the vertical groove wall 6c. The grooves are provided with notches 9 that define catches 10 directly opposite the catches 8 defined by the edges of the overhanging horizontal portions 3b and 4b. The upper surface of the support body 1 also contains a longitudinal groove 7 for receiving an indicia-bearing label, or the like. The support body contains a plurality of weight-reducing longitudinal channels 18, 19, and 20, and the lower corners of the component contain connecting grooves 24, as will be described in greater detail below. In the embodiment of
Referring now to
Referring now to
Similarly, in order to provide means for fastening the support body assembly to a fixed support, a connecting element 22 (
Referring now to
Referring now to
With reference now to
The electrical component 48 shown in
Referring now to
In the assembly shown in
As shown in
Referring now to
Referring now to
As shown in
Referring to
In accordance with another feature of the invention, locking means may be provided for locking the electrical component to the support body. Referring to
To release the locking member 209 from its locked condition of
Although the invention has been described in connection with electrical connectors for connecting conductive rails to circuits in an electrical component, it is apparent that the invention also pertains to optical, hydraulic and pneumatic systems as well. The terms mechanical and electrical components could also include fluid modules for compressed air supply and/or control.
While in accordance with the provisions of the Patent Statutes the preferred forms and embodiments of the invention have been illustrated and described, it will be apparent to those skilled in the art that changes may be made without deviating from the invention described above.
Claims
1. A mounting arrangement for electrical and mechanical components, comprising:
- (a) a generally-rectangular support body (1) formed from electrically-insulating synthetic plastic material having a horizontal base portion (2), and a horizontal upper surface containing at least one longitudinally-extending groove (6) that defines in said support body first and second longitudinally-extending vertical walls (3, 5) that extend upwardly from said base portion, said first vertical wall (3) having: (1) a vertical portion (3a), and (2) at least one integral horizontal portion (3b) at the upper end of said vertical portion, said horizontal portion extending partially into said groove, thereby to define an overhang that extends over a given vertical groove wall (6c);
- (b) a generally-rectangular first component (34) arranged transversely above said support body and said groove, said component including a housing having a bottom surface (34a) seated on said support body horizontal upper surface; and
- (c) connecting means extending from said component into said groove for connecting said component with said support body.
2. A mounting arrangement as defined in claim 1, wherein said connecting means comprises:
- (1) a first connector element (17) mounted on said given groove vertical side wall surface (6c) located beneath said overhang; and
- (2) a second connector element (43) connected with said component housing bottom surface, said first component being initially displaceable downwardly from a separated position relative to said support body member toward an initial inserted position mounted on said support body top surface with said second connector element extending into said groove toward an initial inserted position opposite and spaced from said first connector element, said first component being subsequently displaceable horizontally transversely of said body member from said inserted position toward a connected position adjacent said first vertical wall in which second connector element is connected with said first connector element.
3. A mounting arrangement as defined in claim 1, wherein said connecting means further includes:
- (3) displacing means (35) arranged between said support body and said first component for displacing said first component between said inserted position and said connected position.
4. A mounting arrangement as defined in claim 3, wherein said displacing means comprises:
- (a) a frame (35) slidably connected with the lower portion of said component, said frame having at least one foot portion (35a) extending into said groove in engagement with a wall portion thereof; and
- (b) operating means (44) for displacing said frame relative to said component,
5. A mounting arrangement as defined in claim 4, wherein said frame includes a transverse portion (35c) containing a slot (47); and further wherein said operating means includes:
- (1) a cylindrical member (46) rotatably connected with said component, and
- (2) an eccentric pin (45) eccentrically connected with said cylindrical member, said pin extending into said slot.
6. A mounting arrangement as defined in claim 5, wherein said frame is generally U-shaped and includes a pair of horizontal leg portions (35b) that carry said foot portions and that extend longitudinally from said frame transverse portion on opposite sides of said component; and pin and slot means (58, 59) connecting said frame leg portions for horizontal sliding movement relative to said component.
7. A mounting arrangement as defined in claim 2, and further including:
- (d) locking means (209) for locking said component in said connected position.
8. A mounting arrangement as defined in claim 7, wherein said locking means comprises:
- (1) a locking member (209) connected for vertical movement relative to said component between upper retracted and lower locked positions, said locking member in said locked position extending into said groove when said component is in said connected position, thereby to prevent horizontal displacement of said component toward said inserted position;
- (2) spring means (210) biasing said locking member toward said locked position; and
- (3) lever means (212) for displacing said locking member from said locked position toward said retracted position.
9. A mounting arrangement as defined in claim 2, wherein said first and second connectors are electrically conductive.
10. A mounting arrangement as defined in claim 9, wherein said first connector comprises conductive rail means (13, 14; 113) that extend longitudinally of said groove.
11. A mounting arrangement as defined in claim 10, wherein said rail means comprises at least one horizontal conductive rail (16, 17; 116, 117), and a vertical rail support strip (15; 115) supporting said rail adjacent said given groove vertical wall surface (6c), said support strip extending longitudinally of said groove.
12. A mounting arrangement as defined in claim 11, wherein said rail support strip is formed from a flexible electrically-insulating synthetic plastic material, said support strip having upper and lower edge portions that are snapped into corresponding recesses (12) contained in horizontal wall surfaces of the groove adjacent said given groove vertical wall surface.
13. A mounting arrangement as defined in claim 12, wherein said rail is a ground rail (17; 117).
14. A mounting arrangement as defined in claim 12, wherein said rail is a signal-carrying rail (16; 116).
15. A mounting arrangement as defined in claim 12, wherein said rail means includes a plurality of parallel adjacent conductive rails (117) at least one of which is a ground rail and at least one of which is a signal-carrying rail.
16. A mounting arrangement as defined in claim 12, wherein said rail is an electrical power-carrying rail.
17. A mounting arrangement as defined in claim 11, wherein said second connector comprises female contact means (43; 143) including a pair of resilient contacts arrange to receive therebetween a corresponding rail when said connectors are in the connected position.
18. A mounting arrangement as defined in claim 17, wherein said component is an electrical component (51, 52, 53, 54, 55, 155) having at least one electrical circuit connected with said second contact.
19. A mounting arrangement as defined in claim 17, wherein said component is an adapter component (35) having an upper surface, and at least one conductive mounting rail (37, 38) mounted on said adapter component upper surface, said mounting rail being electrically connected with at least one of the associated second conductors (43).
20. A mounting arrangement as defined in claim 19, wherein said mounting rail has a generally inverted hat-shaped configuration including a pair of outwardly extending horizontal flange portions, thereby to support a terminal block component.
21. A mounting arrangement as defined in claim 11, wherein said support body upper surface contains a plurality of parallel grooves (6).
22. A mounting arrangement as defined in claim 21, and further including support body joining means for connecting together a plurality of said support bodies contained in a common plane, thereby to define an assembly of said support bodies.
23. A mounting arrangement as defined in claim 22, wherein said support bodies (1) are arranged in side-by-side relation; and further wherein said joining means comprises a horizontal joining member (21, 22, 121) having enlarged remote end portions (21a, 22a, 121a) extending within corresponding recesses (24, 60, 124) contained in the side portions of said support bodies.
24. A mounting arrangement as defined in claim 23, wherein said joining member contains a vertical bore for receiving a fastening screw (11; 200), thereby to permit fastening of the support bodies to a fixed support.
25. A mounting arrangement as defined in claim 22, wherein said support bodies (101) are arranged end-to-end relation; and further wherein said joining means comprises a vertical planar joining member (201) arranged transversely between pairs of said body members, said joining members having orthogonally extending projections (202, 203) that extend into corresponding hollow channels provided in said support bodies.
26. A mounting arrangement as defined in claim 22, and further including a plurality of electrical components (48, 53) mounted end-to-end transversely of said support body assembly, and contact means (49, 50) electrically connecting together adjacent ends of said electrical components.
27. A mounting arrangement as defined in claim 21, wherein said support body upper surface contains an opening (7) for receiving a label.
28. A mounting arrangement as defined in claim 21, wherein and further including a connecting member (28; 128) mounted in one of said grooves, said connecting member having an upper surface containing a vertical threaded bore (56; 156); a planar upper mounting plate (206) extending across said connecting member upper surface and said support body upper surface; and a fastening screw (204) extending through a bore contained in said upper mounting plate and into said connecting member threaded bore.
29. A mounting arrangement as defined in claim 23, wherein said vertical walls are arranged to define a T-shaped cross-sectional arrangement.
30. A mounting arrangement as defined in claim 2, wherein said support body contains a plurality of longitudinally-extending weight-reducing through channels (18, 19, 20).
31. A mounting arrangement as defined in claim 4, wherein the walls of said groove contain catches (8, 10) that engage the foot portion of the frame when the component is in the inserted position.
32. A mounting arrangement as defined in claim 2, wherein said connectors are fiber-optic connectors.
33. A mounting arrangement as defined in claim 2, wherein said connectors are hydraulic connectors.
34. A mounting arrangement as defined in claim 2, wherein said connectors are pneumatic connectors.
Type: Application
Filed: Jan 21, 2009
Publication Date: Aug 6, 2009
Patent Grant number: 8147257
Inventors: Joachim Bury (Herford), Rainer Schulze (Detmold), Thomas Salomon (Guetersloh)
Application Number: 12/320,161
International Classification: A47B 96/06 (20060101);