Magnetic bit sub
A magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations provides tubular member with a threaded male connector on the upper end, for attachment to a drill string, and a threaded female connector on the lower end, for attachment to a drill bit, another portion of drill string, or another magnetic bit sub. Permanent magnets removably secured within recesses spaced along the outer surface of the tubular member collect ferrous metal particles coming into the proximity of the recessed permanent magnets for removal when the drill string is removed from the well.
1. Field of the Invention
This invention relates to a well tool, and, more particularly, but not by way of limitation, to a magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations. The magnetic bit sub according to the present invention is also suitable for use alone to collect ferrous metal particles and objects from a well.
2. Discussion
Ferrous metal bearing particles, sometimes referred to herein as ferrous particles, iron filings, steel filings, iron cuttings, steel cuttings, iron shavings, or steel shavings, can derive from a number of operations. Any operation which involves cutting a hole into a steel well casing will produce iron cuttings. Frac plugs, often made of steel or iron, are removed by drilling. Collapsed steel casings may be drilled out. From time to time, nuts, bolts, screws, and small tools may end up in the well, where drilling produces iron or steel cuttings. Although the description which follows focuses on oil and gas well operations, it will be understood by one skilled in the art that the magnetic bit sub of applicant's invention is suitable for recovery of ferrous metal particles and objects from any type of well.
Iron filings are not easily removed from drilling fluids using shakers and centrifuges common to oil and gas well drilling operations. The presence of iron filings leads to accelerated bit wear and other problems both in the hole and at the surface.
What is needed is a device which can be incorporated into the drill string at one or more locations to collect and retain ferrous metal particles until the drill string is pulled from the hole. The device should exhibit good strength and wear resistance, toughness, and the ability to resist stress at elevated temperatures.
SUMMARY OF THE INVENTIONA magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations provides a tubular member with a threaded male connector on the upper end, for attachment to a drill string pipe section, and a threaded female connector on the lower end, for attachment to another drill string pipe section or a drill bit. Permanent magnets removably secured within recesses spaced along the outer surface of the tubular member collect ferrous metal particles which are removed after the drill string is pulled from the well.
In the following description of the invention, like numerals and characters designate like elements throughout the figures of the drawings.
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It will be understood by one skilled in the art that the magnetic bit sub 20 is suitable for placement at any location in the drill string S. Two or more magnetic bit subs 20 can be coupled to increase the number of permanent magnets 40 coming in contact with the drilling fluid F. In the alternative, two or more magnetic bit subs 20 can be placed at separate locations in the drill string S. It will be further understood by one skilled in the art that the outside diameter 36 of the magnetic bit sub 20 and the size of the connectors 50, 52 corresponds to the pipe size of the drill string S. Magnetic bit sub prototypes have been constructed from Alloy 4140 Steel wherein the upper and lower portions have an outside diameter of about 3.75 inches and the intermediate portion has an outside diameter of about 2.75 inches.
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In view of the foregoing detailed descriptions, it will be understood by one skilled in the art that the magnetic bit subs 20, 120, 170, 220, 270, 320, 370, 470, and 520 are, essentially, tubular members with one or more connectors for attachment to drill pipe or well pipe. In each instance, the tubular member supports an array of permanent magnets secured in spaced recesses along the outside of the tubular member. The recessed permanent magnets attract and hold iron particles from the fluid moving past the recessed permanent magnets for removal when the drill pipe or well pipe is removed from the well. The magnetic bit sub 120 shown in
It will be further understood by one skilled in the art that locations of the permanent magnets within recesses provides protection from side impact of drilling chips carried win the drilling fluid. Moreover, the attachment of the permanent magnets to the tubular member by threaded bolts (See
The tubular member which supports the permanent magnets can be made from any alloy (either permeable or non-permeable magnetically) having suitable strength, wear resistance, toughness, ductility, and an ability to resist stress at elevated temperatures. Prototypes have been made from Alloy C4140 (steel), chosen because of its use in drill collars, bolts, and rotary table shafting in the oil and gas well drilling industry. Alloy 4140 will become magnetized due to the presence of the permanent magnets. When the magnetic bit sub is positioned just above the drill bit (See
The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.
Claims
1. A magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations, the magnetic bit sub comprising:
- a tubular member having a threaded male connector on one end for attachment to a length of pipe, the tubular member further having a plurality of recesses spaced along the outer surface of the tubular member;
- a plurality of permanent magnets, each magnet being disposed within one of the plurality of recesses;
- securing means for securing the permanent magnets within the recesses; and
- wherein ferrous metal particles coming into the proximity of the permanent magnets are attracted to the permanent magnets and held in place for removal when the length of pipe is removed from the well.
2. The device of claim 1, wherein the tubular member further has a threaded female connecter at the other end for attachment to another length of pipe or to a drill bit.
3. The device of claim 2, wherein the plurality of permanent magnets secured within the recesses spaced along the outer surface of the tubular member further comprises at least eight recessed permanent magnets arranged in an array along the outer surface of the tubular member, wherein the array consists of four sets of two recessed permanent magnets, wherein the recessed permanent magnets within each set of two recessed permanent magnets are aligned along the length of the tubular member, and wherein each set of two aligned recessed permanent magnets is located in a different quadrant around the circumference of the tubular member.
4. The device of claim 2 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises at least twelve recessed permanent magnets arranged in a first array along the outer surface of the tubular member, wherein the first array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, and wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member.
5. The device of claim 4 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises a second array of twelve recessed permanent magnets along the outer surface of the tubular member, wherein the second array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the second array are shifted about 45 degrees around the circumference of the tubular member with respect to the sets of three recessed permanent magnets in the first array.
6. The device of claim 5 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises a third array of twelve recessed permanent magnets along the outer surface of the tubular member, wherein the third array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the third array are aligned with the sets of three recessed permanent magnets in the first array.
7. The device of claim 6 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises a fourth array of twelve recessed permanent magnets arranged along the outer surface of the tubular member, wherein the fourth array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the fourth array are aligned with the sets of three recessed permanent magnets in the second array.
8. The device of claim 7 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises a fifth array of twelve recessed permanent magnets arranged along the outer surface of the tubular member, wherein the fifth array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the fifth array are aligned with the sets of three recessed permanent magnets in the first and third arrays.
9. The device of claim 8 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises a sixth array of twelve recessed permanent magnets arranged along the outer surface of the tubular member, wherein the sixth array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the sixth array are aligned with the sets of three recessed permanent magnets in the second and fourth arrays.
10. The device of claim 2 wherein the permanent magnets are secured within the recesses by snap rings.
11. The device of claim 2 wherein the recesses are threaded and the permanent magnets are secured within the recesses by threaded retaining rings.
12. The device of claim 2 wherein the permanent magnets are secured within the recesses by an adhesive.
13. The device of claim 2 wherein the permanent magnets have a center counterbore, wherein each recess has a centered threaded radial bore, and wherein a threaded bolt through the center counterbore of each magnet mates with the centered threaded radial bore in each recess in the outer surface of the tubular member.
14. The device of claim 2 wherein the permanent magnets are alnico magnets.
15. The device of claim 4 wherein the tubular member is further characterized as having an upper portion, an intermediate portion, and a lower portion, and wherein the first array of recessed permanent magnets is located along the intermediate portion of the tubular member.
16. The device of claim 4 wherein the intermediate portion has an outside diameter less than the outside diameter of the remaining upper and lower portions, and wherein the first array of recessed permanent magnets is located along the intermediate portion of the tubular member.
17. The device of claim 16 wherein the outside diameter of the intermediate portion is about 2.75 inches and the outside of the upper and lower portions is about 3.75 inches.
18. A magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations, the magnetic bit sub comprising:
- a member having a threaded male connector on one end for attachment to a length of pipe, the tubular member further having a plurality of recesses spaced along the outer surface of the tubular member;
- a plurality of permanent magnets, each magnet being disposed within one of the plurality of recesses;
- securing means for securing the permanent magnets within the recesses; and
- wherein ferrous metal particles coming into the proximity of the recessed permanent magnets are attracted to the recessed permanent magnets and held in place for removal when the length of pipe is removed from the well.
19. The device of claim 18 wherein the plurality of permanent magnets secured within the recesses spaced along the outer surface of the tubular member further comprises at least twelve recessed permanent magnets arranged in a first array along the outer surface of the tubular member, wherein the first array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, and wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member.
20. The device of claim 19 wherein the plurality of permanent magnets secured within the recesses spaced along the outer surface of the tubular member further comprises a second array of twelve recessed permanent magnets along the outer surface of the tubular member, wherein the second array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the second array are shifted about 45 degrees around the circumference of the tubular member with respect to the sets of three recessed permanent magnets in the first array.
Type: Application
Filed: Feb 26, 2008
Publication Date: Aug 27, 2009
Inventor: Terril Bryan Williams (North Enid, OK)
Application Number: 12/072,336
International Classification: E21B 10/00 (20060101);