MOTOR MOUNT FOR A VEHICLE
A motor mount assembly is disclosed. The motor mount assembly comprises a motor mount body, a saddle bracket and at least one clamp member. The motor mount body is defined by a bottom surface and a top surface. The clamp member selectively attaches to a portion of the saddle bracket. The saddle bracket is mounted to the motor mount body for selective pivot motion.
This application claims priority to U.S. Provisional Patent Application Nos. 61/030,375 and 61/030,421, both filed Feb. 21, 2007, the disclosures of which are incorporated by reference in their entirety.
TECHNICAL FIELDThe disclosure generally relates to vehicle frame stiffness and flexibility.
BACKGROUNDA vehicle frame is typically designed to flex with differing dynamic loadings. Many racing go kart frames are designed with a desired flexibility for maneuverability. This maneuverability includes understeer, oversteer, maintaining proper wheel grip, and desired deflection between frame members. However, components that are attached to the frame may undesirably affect frame flexibility.
SUMMARYA motor mount assembly is disclosed. The motor mount assembly comprises a motor mount body, a saddle bracket and at least one clamp member. The motor mount body is defined by a bottom surface and a top surface. The clamp member selectively attaches to a portion of the saddle bracket. The saddle bracket is mounted to the motor mount body for selective pivot motion.
Referring now to the drawings, illustrative embodiments are shown in detail. Although the drawings represent some embodiments, the drawings are not necessarily to scale and certain features may be exaggerated, removed, or partially sectioned to better illustrate and explain the present invention. Further, the embodiments set forth herein are exemplary and are not intended to be exhaustive or otherwise limit or restrict the claims to the precise forms and configurations shown in the drawings and disclosed in the following detailed description.
The frame 122 includes a first frame rail 140, a second frame rail 142, a motor frame rail 144, a rear frame member 146, and a front frame rail 148. Typically, the components of frame 122 are welded for strength and desired rigidity and flexibility. The rear axle 124 is rotatably coupled to the first frame rail 140 and the second frame rail 142. In one arrangement, the first frame rail 140, the second frame rail 142, and the motor frame rail 144 are tubular members, having generally a circular cross section, although other shapes may be used. The motor frame rail 44 includes a first end 150 and a second end 152. Generally, the axes of the first frame rail 140, the second frame rail 142, and the motor frame rail 144 are positioned in a horizontal plane. A portion of the first frame rail 140 is fixedly attached to the first end 150 of the motor frame rail 144. The second end 152 of motor frame 144 is rotatably attached to the rear axle 124.
As best seen in
First clamp mechanism 156 is flanked by curved end faces 166. As may be seen, when motor mount assembly 130 is secured to motor frame rail 144 and second frame rail 142, curved end faces 166 generally grip a portion of the outer surfaces of motor frame rail 144 and second frame rail 142. First clamping mechanism 156 further includes a generally planar large bottom surface 168 (oriented upside down in
The second clamping mechanism 158 is mounted at an opposite end of mount body 154. Second clamping mechanism 158 is also flanked by curved end faces 178. As may be seen, when motor mount assembly 130 is secured to motor frame rail 144 and second frame rail 142, curved end faces 178 generally grip a portion of the outer surfaces of motor frame rail 144 and second frame rail 142 in a similar manner as with first clamping mechanism 156. In one arrangement, second clamping mechanism 158 further includes a generally planar bottom large bottom surface 180 (oriented upside down in
Motor mount assembly 130 further includes at least one adjustment device 196. In the illustrative arrangement, the adjustment device 196 is a threaded rod with a nut 198 (best seen in
On either side of cavity 186, cavity mounting channels 206 are formed. When saddle bracket 164 is positioned within cavity 186 (see
Bottom mount surface 162 further includes a mounting groove 210 formed at an opposite end of mount body 154 from cavity 186. Mounting groove 210 comprises a hemispherical surface 212, with a channel 214 formed through a central portion thereof. Mounting groove 210 is configured to receive motor rail 144 when motor mount 130 is installed thereon. Channel 214 cooperates with surface 212 to permit slight movement of motor mount 130 along motor rail 144 during operation of the vehicle.
Laterally spaced from mounting groove 210, at the same end of mount body 154 as mounting groove 210, is a generally planar mounting surface 216. When motor mount 130 is installed on vehicle frame 120, mounting surface 216 contacts second frame rail 142.
Motor mount body 154 further includes one or more pockets 218 that extend through top and bottom mount surfaces 160 and 162, respectively. As may be best seen in
Referring back to
As best seen in
In the exemplary arrangement illustrated, each first member 246 includes a first securing aperture 256, a first mounting aperture 258, a first surface 260, a flange portion 262, a central body 264, and a tang member 266. The first mounting aperture 258 is configured to permit a portion of a second fastener (not shown) to extend therethrough. Similarly, the first securing aperture 256 is also configured to permit the first fastener 254 to extend therethrough. Both the first securing aperture 256 and the first mounting aperture 258 are formed through the first mounting member 246 from the first surface 260 to the tang member 266. The flange member 262 further includes an outer surface 268 and an upper damper mating surface 270. The central body 264 includes an outer central surface 272.
Each second member 248 includes a second securing aperture 274, a second mounting aperture 276, a second surface 278, a flange portion 280, a central body 282, and a raised edge portion 284. In one particular arrangement, the second securing aperture 274 is threaded to engage the first fastener 254. The second mounting aperture is configured to receive the second fastener.
The flange portion 280 includes an outer surface 300 and a lower damper mating surface 302. The central body 282 includes an outer central surface 304. The tang member 266 may be interposed within the raised edge portion 284 to align the first mounting member 246 with the second mounting member 248 such that the first securing aperture 256 aligns with the second securing aperture 274, and the first mounting aperture 258 aligns with the second mounting aperture 276, as illustrated in
As seen in
Referring back to 17-18C, the first isolation member 250 is positioned around the outer central surface 264 and abutting upper damper mating surface 270, such that when the first isolation member 250 is properly seated within pocket 212, first isolation member 250 also contacts first surface 230 (best seen in
To install vibration isolation assembly 244 on the motor mount body 154, the first isolation member 250 is positioned around the outer central surface 272 of the first mounting member 246 and the first mounting member 246 is interposed within the pocket 218 from the bottom mount surface 162 side. The second isolation member 252 is positioned around the outer central surface 304 of the second mounting member 248 and the second mounting member 248 is at least partially interposed within the pocket 218 from the top side (upper mount surface 160). The first fastener 254 is interposed within the first securing aperture 256 and threaded with the second securing aperture 274 until the tang member 266 engages the raised edge portion 284 (as seen in
In the illustrative embodiment, the first mounting member 246 may be configured so as to be insertable into the pocket 218 in only a first direction F while the second mounting member 248 is configured to be insertable into the pocket 218 in only a second direction S, with the first direction F being generally opposite the second direction S. For example, the flange portions 262 and 280 maybe be configured to as to only be received with certain sides the motor mount body 154.
When a vibration isolation assembly 244 has been installed within each pocket 218 of the motor mount body 154, the motor may be secured to the motor mount body 154 by placing a motor on the surfaces 278 of the vibration isolation assembly 244 and interposing a second fastener through aligned first and second mounting apertures 258 and 276 and into engagement with a fastening portion of the motor.
As best illustrated in
Referring now to
Mounting surface 312 is provided with an attachment aperture 324. Attachment aperture 324 extends vertically at least partially through the saddle bracket 164 and receives fastening mechanism 190 when second clamping mechanism 158 is secured to saddle bracket 164 (as shown in
Extending through horizontally through saddle bracket 164 is the bracket mounting channel 207. As may be seen, bracket mounting channel 207 is offset such that bracket mounting channel 207 does not intersect with attachment aperture 324. Bracket mounting channel 207 aligns with cavity mounting channel 206 to receive mounting pin 208 (as seen in
In one exemplary embodiment, at either end of saddle bracket are disposed pocket members 332. More specifically, pocket members 332 are formed in both faces 334 of saddle bracket 164, and each extend a predetermined distance into each face 334. The pocket members 332 each are formed with gripping extensions 336 that extends inwardly from a periphery of the pocket member 332. As best seen in
Referring back to
As described above in connection with
Because the saddle bracket 164 is mounted for pivotal movement about mounting pin 208, adjustment devices 196 may be used to selectively limit or increase the degree of pivot of saddle bracket 164. That is, the saddle bracket 164 will rotate relative to the motor mount body 154 as limited by the adjustment devices 196 contact (or non-contact) with the surface 204 of the saddle bracket 164. The pivot action allows the second frame rail 142 and the motor frame rail 144 to move generally independently of each other, as will be discussed in greater detail below.
Additionally, one or more dampener portions, such as a spring (not shown), may be positioned within cavity 186 at a flange surface 370 (see
The fastening mechanism 190 is secured in the aperture 188 of the second clamping mechanism 158 to clamp the second frame rail 142 between the generally planar mounting surfaces 322, 216 of the saddle bracket 164 and motor mount body 154, respectively, and the curved end faces 166, 178 of the first and second clamping mechanisms 156, 158. The fastening mechanism 190 also serves to clamp the motor frame rail 144 between the mounting grooves 316, 210 of the saddle bracket 164 and motor mount body 154, respectively, and the curved end faces 166, 178 of the first and second clamping mechanisms 156, 158. Once coupled, the portion of the motor mount body 154 adjacent the second clamping mechanism 158 is permitted to pivot (when viewed in the viewing direction of
Operation of the vehicle may result in the frame 122 flexing sufficiently so as to distort the motor frame rail 144 relative to the second frame rail 140. This distortion includes movement of at least a portion of the first frame rail 142 and the motor frame rail 144 relative to the second frame rail 140, including horizontal displacements. That is, for example, the motor frame rail 144 will be in a different horizontal plane than the second frame rail 140. As best seen in
In the exemplary embodiment illustrated, the horizontal displacement between the second frame rail 142 and the motor frame rail 144 is about zero when the vehicle is not in operation, although some horizontal displacement may be permitted. During operation of the vehicle, the motor frame rail 144, at the location of coupling to the second clamping mechanism 158, will flex upward and flex downward relative to the second frame rail 140. The pivot action permitted by the pin member 208 will permit this flexing to occur with minimal resistance provided by the second clamping mechanism 158. In contrast, if the second clamping mechanism 158 did not incorporate any pivot action, the stiffness of the motor mount body 154 may resist the flexing of the motor frame rail 144 and the second frame rail 142. This resistance to flexibility may be undesired where the frame 122 was designed and constructed with a desired flexibility.
In the illustrative example, the motor mount body 154, 432 is constructed of aluminum although other materials may be used.
The preceding description has been presented only to illustrate and describe exemplary embodiments of the methods and systems of the present invention. It is not intended to be exhaustive or to limit the invention to any precise form disclosed. It will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the claims. The invention may be practiced otherwise than is specifically explained and illustrated without departing from its spirit or scope. The scope of the invention is limited solely by the following claims.
Claims
1. A motor mount assembly, comprising:
- a motor mount body defined by a bottom surface and a top surface;
- a saddle bracket; and
- at least one clamp member that selectively attaches to a portion of the saddle bracket;
- wherein the saddle bracket is mounted to the motor mount body for selective pivot motion.
2. The motor mount assembly of claim 1, wherein the motor mount body includes at least one cavity configured for at least partially receiving the saddle bracket.
3. The motor mount assembly of claim 2, wherein the cavity is formed in a bottom surface of the motor mount body.
4. The motor mount assembly of claim 3, further comprising at least one adjustment aperture formed through the top surface of the motor mount body so as to communicate with the cavity and wherein each adjustment aperture receives an adjustment mechanism that is configured to be selectively advanced into the cavity.
5. The motor mount assembly of claim 2, wherein the motor mount body is further defined by a first end and a second end, wherein the cavity is formed at the first end and wherein the second end includes a mounting groove configured for receiving a frame rail.
6. The motor mount assembly of claim 5, wherein the mounting groove is defined by a hemispherical surface that is interrupted by a channel extending therethrough.
7. The motor mount assembly of claim 6, wherein the channel is centered in the mounting groove.
8. The motor mount assembly of claim 2, further comprising a mounting channel that extends through an end face of the motor mount body and a portion of the motor mount body, wherein the mounting channel is configured to receive a mounting pin such that when the mounting pin is fully seated within the mounting channel, the mounting pin extends across the cavity and through a corresponding saddle bracket mounting channel.
9. The motor mount assembly of claim 1, wherein the saddle bracket is defined by a generally planar mounting surface and an opposing contoured surface.
10. The motor mount assembly of claim 9, wherein the contoured surface includes a generally planar mount surface positioned on a first end of the saddle bracket and a mounting groove diametrically opposed to the mount surface and positioned on the second end of the saddle bracket.
11. The motor mount assembly of claim 10, wherein the mounting groove of the saddle bracket is defined by a hemispherical surface that is interrupted by a channel extending therethrough.
12. The motor mount assembly of claim 1, wherein the saddle bracket is further defined by a forward face and a rear face, and wherein at least one pocket is formed in the forward face and the rear face.
13. The motor mount assembly of claim 12, wherein the pocket extends inwardly a predetermined distance from the forward face and end face.
14. The motor mount assembly of claim 12, further comprising at least one rub pad for each pocket, wherein each pocket receives a rub pad to reduced friction when the saddle bracket pivots within the cavity.
15. The motor mount assembly of claim 14, wherein the pocket further comprises gripping extensions that extend inwardly from an inner periphery of the pocket, wherein the gripping extensions serve to retain the rub pads within the pockets.
16. The motor mount assembly of claim 1, wherein the at least one clamping member is defined by a clamping member body having curved end faces, at least one mount surface, and a clamp aperture formed through the clamping member body; wherein the mount surface is positioned over the contoured mount surface of the saddle bracket so as to align the clamp aperture with a corresponding aperture formed through the saddle bracket, the aligned clamp aperture and saddle bracket aperture receiving a fastening mechanism to secure the clamping member to the saddle bracket.
17. The motor mount assembly of claim 16, wherein the clamping member includes a notch formed in the mount surface.
18. The motor mount assembly of claim 16, further comprising a second clamping member, wherein the second clamping member is defined by a clamping member body having curved end faces, a first generally planar mount surface and an opposing second generally planar surface that is longer than the first generally planar mount surface; and a clamp aperture formed through the clamping member body; wherein the second clamping member is positioned over the bottom surface of the motor mount body such that the clamp aperture of the second clamping member is aligned with a mounting aperture formed in the bottom surface of the motor mount body, the aligned clamp aperture of the second clamping member and the mounting aperture of the bottom surface of the motor mount receiving a fastening mechanism to secure the second clamping member to the motor mount body.
19. The motor mount assembly of claim 1, wherein the top surface further includes at least one aperture for receiving a fastener to mount a motor onto the motor mount body.
20. The motor mount assembly of claim 1, wherein the motor mount body is further defined by a first end and a second end, wherein the height of the first end is greater than the height of the second end, such that the top surface is angled when installed on a vehicle.
21. The motor mount assembly of claim 1, further comprising a first extension and a second extension attached to the motor mount body and a bearing support that attaches to the first and second extensions.
22. The motor mount assembly of claim 21, further comprising spacers that attach to the first and second extensions.
Type: Application
Filed: Feb 20, 2009
Publication Date: Aug 27, 2009
Inventor: Jon Horgas (South Lyon, MI)
Application Number: 12/389,500
International Classification: B60K 5/12 (20060101);